Motor wire holder and vehicle

By independently installing the connectors in their respective cavities within the motor terminal block and transferring heat through the housing, the problem of temperature rise caused by mutual heat influence in existing technologies is solved, resulting in a longer service life.

CN223872130UActive Publication Date: 2026-02-03JIANGXI BUSBAR NEW ENERGY TECH CO LTD
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Patent Information

Application Number
CN202423252289.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-27
Publication Date
2026-02-03
Estimated Expiration
2034-12-27

AI Technical Summary

Technical Problem

The existing motor terminal block has a high temperature rise and a short service life because the heat is affected by the three copper busbars that are spaced apart.

Method used

Design a motor terminal block in which three connecting bars are installed in independent mounting cavities. The heat of the connecting bars is isolated from each other, and heat is directly transferred through the housing to achieve heat dissipation. The housing and connecting bars are fixed by injection molding.

Benefits of technology

It effectively reduces the temperature rise of the motor terminal block and improves its service life.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of wire holders, and particularly relates to a motor wire holder and a vehicle. The motor wire holder comprises a shell and a connecting bar, the shell is internally provided with an installation cavity, the connecting bar is installed in the installation cavity, the shell is provided with a first through hole and a second through hole which are communicated with the installation cavity, the first through hole and the second through hole are arranged in a spaced mode, and the first through hole and the second through hole are communicated with the installation cavity. The first end of the connecting bar extends out of the shell from the first penetrating hole and is suitable for being connected with a motor, the second end of the connecting bar extends out of the shell from the second penetrating hole and is suitable for being connected with an electric control system, the number of the mounting cavities is three, and the three mounting cavities are mutually independent and arranged at intervals. The number of the connecting bars is three, and each connecting bar is installed in the corresponding installation cavity. Heat dissipation of the motor wire holder is facilitated, and temperature rise of the motor wire holder is reduced.
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Description

Technical Field

[0001] This utility model belongs to the field of terminal block technology, and particularly relates to a motor terminal block and a vehicle. Background Technology

[0002] Motor terminal blocks are used to connect the vehicle's motor and electronic control system. Motor terminal blocks typically include one or more terminals for connecting the motor's internal windings to the external electronic control system.

[0003] An existing motor terminal block includes a housing and three copper busbars. The housing has a mounting cavity, and the three copper busbars are spaced apart in the mounting cavity. The housing has a connection port that communicates with the mounting cavity. The two ends of the copper busbars pass through the connection port and are exposed outside the housing for connection to the vehicle's motor or electronic control system.

[0004] In existing motor terminal blocks, three copper busbars are spaced apart in the mounting cavity. The heat generated on the three copper busbars affects each other, resulting in a high temperature rise during operation and a short service life. Summary of the Invention

[0005] The technical problem to be solved by this utility model is to provide a motor terminal block and vehicle to address the issues of high temperature rise and short service life of existing motor terminal blocks during operation.

[0006] To solve the above-mentioned technical problems, on the one hand, this utility model provides a motor terminal block, including a housing and a connecting bar. The housing has a mounting cavity, and the connecting bar is installed in the mounting cavity. The housing has a first through hole and a second through hole communicating with the mounting cavity. The first through hole and the second through hole are spaced apart. A first end of the connecting bar extends out of the housing from the first through hole and is adapted to connect to a motor. A second end of the connecting bar extends out of the housing from the second through hole and is adapted to connect to an electronic control system.

[0007] The mounting cavity is provided in three independent and spaced apart from each other. The connecting bar is provided in three ways, and each connecting bar is installed in the corresponding mounting cavity.

[0008] Optionally, the connecting strip includes a first plate segment and a second plate segment connected together, the mounting cavity includes a vertical segment and a horizontal segment connected together, the first plate segment is installed in the horizontal segment with the first end located on the first plate segment, the second plate segment is installed in the vertical segment with the second end located on the second plate segment;

[0009] The first plate segments of the three connecting rows are located on the same plane, and the second plate segments of the three connecting rows are located on the same plane.

[0010] Optionally, the housing includes a connected vertical section and a horizontal section, wherein the vertical section is disposed in the vertical section and the horizontal section is disposed in the horizontal section.

[0011] Optionally, a first mounting groove is provided on the edge of the transverse portion, a first through hole is provided on the side wall of the first mounting groove, the first plate segment is inserted into the first through hole, and the first end of the connecting bar is installed in the first mounting groove.

[0012] Optionally, it also includes a first nut, a first mounting hole is provided on the bottom wall of the first mounting groove, a first connecting hole is provided on the first end of the connecting bar, the first connecting hole is directly opposite the first mounting hole, the first nut is inserted into the first connecting hole, and the first nut is used to connect to the motor.

[0013] Optionally, a second mounting groove is provided on the edge of the vertical part, a second through hole is provided on the side wall of the second mounting groove, the second plate segment is inserted into the second through hole, and the second end of the connecting row is installed in the second mounting groove.

[0014] Optionally, the transverse portion is provided with an expansion groove, which is located between any two of the mounting cavities.

[0015] Optionally, the transverse portion is provided with an expansion groove, which is located between any two adjacent mounting cavities.

[0016] Optionally, a reinforcing rib is provided between the horizontal portion and the vertical portion.

[0017] Optionally, the housing and the connecting strip are injection molded.

[0018] According to the present invention, the motor terminal block has three connecting bars installed in three independently configured mounting cavities, compared to the prior art. The heat generated by the three connecting bars is isolated from each other, and the heat generated by the connecting bars is directly transferred to the housing, which is beneficial for heat dissipation of the motor terminal block, reduces the temperature rise of the motor terminal block, and improves the service life of the motor terminal block.

[0019] On the other hand, this utility model embodiment also provides a vehicle, including a motor, an electronic control system and the above-mentioned motor terminal block, wherein the first end of the connecting bar is connected to the motor and the second end of the connecting bar is connected to the electronic control system. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the structure of a motor terminal block provided in an embodiment of the present invention;

[0021] Figure 2 for Figure 1 A breakdown diagram from another perspective.

[0022] The reference numerals in the accompanying drawings are as follows: 1. Housing; 2. Horizontal part; 3. Vertical part; 4. Reinforcing rib plate; 5. First mounting groove; 6. First mounting hole; 7. First through hole; 8. Second mounting groove; 9. Second mounting hole; 10. Second through hole; 11. Mounting cavity; 12. Connecting arm; 13. Third connecting hole; 14. Connecting strip; 15. First plate segment; 16. First end; 17. First connecting hole; 18. Second plate segment; 19. Second end; 20. Second connecting hole; 21. First nut; 22. Second nut; 23. Copper sleeve; 24. Expansion groove. Detailed Implementation

[0023] To make the technical problems solved, technical solutions, and beneficial effects of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model.

[0024] like Figure 1 and Figure 2 As shown, an embodiment of the present invention provides a motor terminal block, including a housing 1 and a connecting strip 14. The housing 1 and the connecting strip 14 are injection molded. The housing 1 has a mounting cavity 11, and the connecting strip 14 is installed in the mounting cavity 11. The housing 1 has a first through hole 7 and a second through hole 10 communicating with the mounting cavity 11. The first through hole 7 and the second through hole 10 are spaced apart. The first end 16 of the connecting strip 14 extends out of the housing 1 from the first through hole 7 and is adapted to connect to a motor. The second end 19 of the connecting strip 14 extends out of the housing 1 from the second through hole 10 and is adapted to connect to an electronic control system.

[0025] The mounting cavity 11 is provided in three places, and the three mounting cavities 11 are independent of each other and spaced apart. The connecting row 14 is provided in three places, and each connecting row 14 is installed in the corresponding mounting cavity 11.

[0026] Specifically, the three connecting strips 14 are respectively installed in three independently configured mounting cavities 11. The surface of the connecting strip 14 is in contact with the inner wall of the mounting cavity 11, and the heat generated by the connecting strip 14 during operation is directly transferred to the housing 1. The heat generated by the three connecting strips 14 is isolated from each other, and the heat generated by the connecting strip 14 is directly transferred to the housing 1, which is beneficial for heat dissipation of the motor terminal block, reduces the temperature rise of the motor terminal block, and improves the service life of the motor terminal block.

[0027] In one embodiment, the connecting row 14 includes a first plate segment 15 and a second plate segment 18 connected together. The mounting cavity 11 includes a vertical segment and a horizontal segment connected together. The first plate segment 15 is installed in the horizontal segment, and the first end 16 is located on the first plate segment 15. The second plate segment 18 is installed in the vertical segment, and the second end 19 is located on the second plate segment 18. The first plate segments 15 of the three connecting rows 14 are located in the same plane, and the second plate segments 18 of the three connecting rows 14 are located in the same plane.

[0028] Specifically, the mounting cavity 11 includes a connected horizontal section and a vertical section, with the vertical section perpendicular to the horizontal section. The first plate section 15 and the second plate section 18 are perpendicular to each other. The first plate section 15 is installed in the horizontal section, and the second plate section 18 is installed in the vertical section. The first plate section 15 and the second plate section 18 face different directions to facilitate connection with the vehicle's motor and electronic control system.

[0029] In one embodiment, the housing 1 includes a vertical section 3 and a horizontal section 2 connected together, the vertical section being disposed in the vertical section 3 and the horizontal section being disposed in the horizontal section 2.

[0030] Specifically, the housing 1 includes a connected vertical section 3 and a horizontal section 2. The vertical section is disposed in the vertical section 3, and the horizontal section is disposed in the horizontal section. The housing 1 is L-shaped overall, and the horizontal section 2 is perpendicular to the vertical section 3. The L-shaped housing 1 can reduce the weight of the housing 1 and reduce the cost of the motor terminal block without affecting the space of the mounting cavity 11.

[0031] In one embodiment, a first mounting groove 5 is provided on the edge of the transverse portion 2, a first through hole 7 is provided on the groove sidewall of the first mounting groove 5, the first plate segment 15 is inserted into the first through hole 7, and the first end 16 of the connecting row 14 is installed in the first mounting groove 5.

[0032] Specifically, three first mounting grooves 5 are provided on the edge of the transverse portion 2, and the three first mounting grooves 5 are arranged at intervals. A first through hole 7 is provided on the side wall of each first mounting groove 5. The first end 16 of the connecting strip 14 passes through the first through hole 7 and is installed in the first mounting groove 5, with the first end 16 in close contact with the groove wall of the first mounting groove 5. The design of the first mounting grooves 5 not only increases the stability of the first end 16 of the connecting strip 14, but also increases the contact area between the connecting end and the housing 1, facilitating heat transfer from the first end 16 to the housing 1, which is beneficial for heat dissipation.

[0033] In one embodiment, a first nut 21 is also included. A first mounting hole 6 is provided on the bottom wall of the first mounting groove 5. A first connecting hole 17 is provided on the first end 16 of the connecting bar 14. The first connecting hole 17 is directly opposite to the first mounting hole 6. The first nut 21 is inserted into the first connecting hole 17. The first nut 21 is used to connect to the motor.

[0034] Specifically, the first nut 21 is riveted into the first connecting hole 17 of the first end 16, which is directly opposite to the first mounting hole 6. The first end 16 is tightly connected to the groove wall of the first mounting groove 5. During connection, the vehicle motor is equipped with a busbar, which has three-phase connection positions. Each of the three-phase connection positions has a threaded hole. The edge of the transverse part 2 is overlapped on the busbar. The three first mounting holes 6 are directly opposite to the three threaded holes on the busbar. Then, the bolt is screwed into the first nut 21 from top to bottom, so that the bolt passes through the threaded hole of the busbar and the first mounting hole 6. Finally, a nut is tightened at the bottom of the bolt.

[0035] In one embodiment, a second mounting groove 8 is provided on the edge of the vertical part 3, a second through hole 10 is provided on the side wall of the second mounting groove 8, the second plate segment 18 is inserted into the second through hole 10, and the second end 19 of the connecting row 14 is installed in the second mounting groove 8.

[0036] Specifically, three second mounting slots 8 are provided on the edge of the vertical part 3, and the three second mounting slots 8 are arranged at intervals. A second through hole 10 is provided on the side wall of the second mounting slot 8. The second end 19 of the connecting strip 14 passes through the second through hole 10 and is installed in the second mounting slot 8, with the second end 19 in close contact with the slot wall of the second mounting slot 8. The provision of the second mounting slots 8 not only increases the stability of the second end 19 of the connecting strip 14, but also increases the contact area between the connecting end and the housing 1, facilitating heat transfer from the second end 19 to the housing 1, which is beneficial for heat dissipation.

[0037] In one embodiment, a second nut 22 is also included. A second mounting hole 9 is provided on the bottom wall of the second mounting groove 8. A second connecting hole 20 is provided on the second end 19 of the connecting bar 14. The second connecting hole 20 is directly opposite to the second mounting hole 9. The second nut 22 is inserted into the second connecting hole 20 and is used to connect to the motor.

[0038] Specifically, the second nut 22 is riveted into the second connecting hole 20 of the second end 19. The second connecting hole 20 is directly opposite the second mounting hole 9. The second end 19 is tightly connected to the groove wall of the second mounting groove 8. During connection, the vehicle's electronic control system is equipped with a conductive busbar. The conductive busbar has a three-phase connection position, and each of the three-phase connection positions has a threaded hole. The edge of the vertical part 3 is overlapped on the conductive busbar. The three second mounting holes 9 are directly opposite the three threaded holes on the conductive busbar. Then, the bolt is screwed into the second nut 22 so that the bolt passes through the threaded hole of the conductive busbar and the second mounting hole 9. Finally, a nut is tightened at the bottom of the bolt.

[0039] In one embodiment, the transverse portion 2 is provided with an expansion groove 24, which is located between any two adjacent mounting cavities 11.

[0040] Specifically, an expansion groove 24 is provided between two adjacent mounting cavities 11. The opening of the expansion groove 24 faces upward. When the electrolytic terminal block is working, the housing 1 is prone to thermal expansion, which can cause cracking. The expansion groove 24 provides a certain expansion margin for the housing 1, preventing the housing 1 from expanding and cracking.

[0041] In one embodiment, a reinforcing rib 4 is provided between the horizontal portion 2 and the vertical portion 3. The reinforcing rib 4 is located at the corner where the horizontal portion 2 and the vertical portion 3 meet, and its two ends support the horizontal portion 2 and the vertical portion 3 respectively, thereby improving the overall structural strength of the shell 1.

[0042] In one embodiment, the housing 1 is further provided with a connecting arm 12 for mounting on the motor. The connecting arm 12 is provided with a third connecting hole 13, and a copper sleeve 23 is inserted through the third connecting hole 13 for bolting to the housing 1 of the motor.

[0043] In this embodiment of the utility model, the motor terminal block of the vehicle motor is provided with a busbar, which has a three-phase connection position and a threaded hole on each of the three-phase connection positions. The edge of the horizontal part 2 is overlapped on the busbar, and the three first mounting holes 6 are aligned with the three threaded holes on the busbar. Then, the bolt is screwed into the first nut 21 from top to bottom, so that the bolt passes through the threaded hole of the busbar and the first mounting hole 6. Then, a nut is tightened at the bottom of the bolt. The vehicle's electronic control system is provided with a conductive busbar, which has a three-phase connection position and a threaded hole on each of the three-phase connection positions. The edge of the vertical part 3 is overlapped on the conductive busbar, and the three second mounting holes 9 are aligned with the three threaded holes on the conductive busbar. Then, the bolt is screwed into the second nut 22, so that the bolt passes through the threaded hole of the conductive busbar and the second mounting hole 9. Then, a nut is tightened at the bottom of the bolt. Finally, the connecting arm 12 is bolted to the motor housing 1 for fixation.

[0044] According to the present invention, the motor terminal block has three connecting bars 14 installed in three independently configured mounting cavities 11, compared with the prior art. The heat generated by the three connecting bars 14 is isolated from each other, and the heat generated by the connecting bars 14 is directly transferred to the housing 1, which is conducive to heat dissipation of the motor terminal block, reduces the temperature rise of the motor terminal block, and improves the service life of the motor terminal block.

[0045] In addition, one embodiment of the present invention also provides a vehicle, including a motor, an electronic control system and the above-mentioned motor terminal block, wherein the first end 16 of the connecting bar 14 is connected to the motor and the second end 19 of the connecting bar 14 is connected to the electronic control system.

[0046] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A motor terminal block, characterized in that, The device includes a housing (1) and a connecting bar (14). The housing (1) has a mounting cavity (11), and the connecting bar (14) is installed in the mounting cavity (11). The housing (1) has a first through hole (7) and a second through hole (10) communicating with the mounting cavity (11). The first through hole (7) and the second through hole (10) are spaced apart. The first end (16) of the connecting bar (14) extends out of the housing (1) from the first through hole (7) and is adapted to connect to a motor. The second end (19) of the connecting bar (14) extends out of the housing (1) from the second through hole (10) and is adapted to connect to an electronic control system. The mounting cavity (11) is provided in three parts, and the three mounting cavities (11) are independent of each other and spaced apart. The connecting row (14) is provided in three parts, and each connecting row (14) is installed in the corresponding mounting cavity (11).

2. The motor terminal block according to claim 1, characterized in that, The connecting row (14) includes a first plate segment (15) and a second plate segment (18) connected together. The mounting cavity (11) includes a vertical segment and a horizontal segment connected together. The first plate segment (15) is installed in the horizontal segment, and the first end (16) is located on the first plate segment (15). The second plate segment (18) is installed in the vertical segment, and the second end (19) is located on the second plate segment (18). The first plate segment (15) of the three connecting rows (14) is located in the same plane, and the second plate segment (18) of the three connecting rows (14) is located in the same plane.

3. The motor terminal block according to claim 2, characterized in that, The housing (1) includes a vertical section (3) and a horizontal section (2) connected together, the vertical section being disposed in the vertical section (3) and the horizontal section being disposed in the horizontal section (2).

4. The motor terminal block according to claim 3, characterized in that, The first mounting groove (5) is provided on the edge of the transverse part (2), the first through hole (7) is provided on the groove side wall of the first mounting groove (5), the first plate segment (15) is inserted in the first through hole (7), and the first end (16) of the connecting row (14) is installed in the first mounting groove (5).

5. The motor terminal block according to claim 4, characterized in that, It also includes a first nut (21), a first mounting hole (6) is provided on the bottom wall of the first mounting groove (5), a first connecting hole (17) is provided on the first end (16) of the connecting bar (14), the first connecting hole (17) is directly opposite to the first mounting hole (6), the first nut (21) is inserted into the first connecting hole (17), and the first nut (21) is used to connect to the motor.

6. The motor terminal block according to claim 3, characterized in that, The vertical part (3) is provided with a second mounting groove (8) on its edge. The second mounting groove (8) is provided with a second through hole (10) on its side wall. The second plate segment (18) is inserted into the second through hole (10). The second end (19) of the connecting row (14) is installed in the second mounting groove (8).

7. The motor terminal block according to claim 3, characterized in that, The transverse portion (2) is provided with an expansion groove (24), which is located between any two adjacent mounting cavities (11).

8. The motor terminal block according to claim 3, characterized in that, A reinforcing rib (4) is provided between the horizontal part (2) and the vertical part (3).

9. The motor terminal block according to claim 1, characterized in that, The housing (1) and the connecting bar (14) are injection molded.

10. A vehicle, characterized in that, Includes a motor, an electronic control system, and a motor terminal block as described in any one of claims 1 to 9, wherein the first end (16) of the connecting bar (14) is connected to the motor, and the second end (19) of the connecting bar (14) is connected to the electronic control system.