Full-automatic integrated roller shutter door motor

Abstract

The utility model discloses a full-automatic integrated roller shutter door motor, and relates to the technical field of motors, the full-automatic integrated roller shutter door motor comprises a motor, and the output end of the motor is connected with a speed reducer; the motor control box is mounted at the upper end of the motor; the transmission assembly is installed on one installation frame plate, the speed reducer is connected with the transmission assembly, and the transmission assembly comprises a transmission chain driven by a motor to rotate; and the cleaning mechanism is mounted on the bottom plate of the mounting frame plate and can clean and lubricate the transmission chain. The device can realize automatic work, and has the characteristics of safety and convenience in use.

Description

Technical Field

[0001] This application relates to the field of motor technology, specifically to a fully automatic integrated roller shutter door motor. Background Technology

[0002] The roller shutter motor is the driving component of the roller shutter door. In the existing technology, the roller shutter door is raised and lowered by rotating a chain. However, in actual use, it has been found that dust will accumulate on the chain after a period of use. Therefore, people need to manually clean the dust regularly and add lubricant after cleaning. However, this not only increases the workload, but also poses a certain danger when cleaning because the roller shutter door motor is installed in a high position.

[0003] Therefore, improvements are needed to the existing roller shutter door motors. Utility Model Content

[0004] In view of this, this application provides a fully automatic integrated roller shutter door motor to solve the technical problem that chain cleaning and lubrication need to be manually operated periodically, which not only increases the workload but also poses a danger during cleaning.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] A fully automatic integrated roller shutter door motor, comprising:

[0007] An electric motor, the output of which is connected to a speed reducer;

[0008] A motor control box installed on the upper end of the motor;

[0009] A transmission assembly mounted on a mounting plate, the reducer being connected to the transmission assembly, the transmission assembly including a transmission chain driven to rotate by the electric motor;

[0010] A cleaning mechanism installed on the base plate of the mounting bracket is capable of cleaning and lubricating the drive chain.

[0011] Furthermore, the cleaning mechanism includes:

[0012] Mounting bracket fixed to the base plate;

[0013] A drive assembly mounted on the mounting bracket;

[0014] A movable plate connected to the drive assembly, wherein the drive assembly is capable of driving the movable plate to move;

[0015] A liquid supply assembly is mounted on the mounting bracket, and the movable plate abuts against the liquid supply assembly;

[0016] A cleaning component is fixed to the movable plate. The cleaning component is connected to the liquid supply component via a hose. The movement of the movable plate can drive the liquid supply component to deliver lubricant to the cleaning component through the hose, so that the cleaning component can clean the transmission chain and then apply lubricant.

[0017] Furthermore, the driving component includes:

[0018] An electric motor connected to the mounting bracket;

[0019] A cam connected to the output end of the electric motor;

[0020] A push plate that abuts against the cam;

[0021] A push rod connected between the push plate and the movable plate;

[0022] A first compression spring is sleeved on the push rod, and the first compression spring abuts between the push plate and the mounting bracket.

[0023] Furthermore, a bracket is mounted on the mounting frame, the electric motor is mounted on the bracket, and the push rod is slidably engaged with the mounting frame.

[0024] Furthermore, the liquid supply assembly includes:

[0025] The hose is connected to the housing via a crossbar and the mounting bracket;

[0026] Piston plate disposed within the receiving box;

[0027] A push rod connected to the piston plate, the push rod abutting against the movable plate;

[0028] A second compression spring is connected between the top rod and the receiving box.

[0029] Furthermore, the container is equipped with a liquid outlet pipe, and the liquid outlet pipe is equipped with a first one-way valve. The hose is connected to the liquid outlet pipe through the first one-way valve.

[0030] Furthermore, the top rod is equipped with rollers that can abut against the movable plate, and a mounting plate is vertically arranged on the top rod, with the second compression spring abutting and connecting between the mounting plate and the receiving box.

[0031] Furthermore, the cleaning component includes:

[0032] A mounting housing is installed on the movable plate, and the hose is connected to the mounting housing;

[0033] A sponge pad is provided on the mounting housing;

[0034] Cleaning bristles are disposed on the mounting housing on the same side as the sponge pad, and the cleaning bristles are able to abut against the drive chain.

[0035] Furthermore, the mounting housing has a cavity that can communicate with the flexible tube, and a plurality of outflow grooves are provided on one side of the cavity, with the sponge pad connected to the outflow grooves.

[0036] As can be seen from the above technical solution, the advantages of this utility model are:

[0037] 1. This application includes a cleaning mechanism located close to the transmission chain. When the transmission chain needs cleaning, the cleaning mechanism is activated, allowing the transmission chain to be automatically cleaned and lubricated while rotating. This eliminates the need for manual operation, resulting in a higher degree of automation and reduced manual labor. Furthermore, the cleaning and lubrication work does not require climbing to heights, making the cleaning work safer and more convenient.

[0038] 2. This application integrates the cleaning mechanism with the motor, allowing the motor to be installed as a single unit above the roller shutter door, thus making installation more convenient. Attached Figure Description

[0039] The accompanying drawings, which form part of this application, are used to provide a further understanding of this application. The illustrative embodiments of this application and their descriptions are used to explain this application and do not constitute an undue limitation of this application.

[0040] Figure 1 This is a schematic diagram of the structure of this application.

[0041] Figure 2 This is a top view showing the connection between the transmission component and the cleaning mechanism in this application.

[0042] Figure 3 This is a structural schematic diagram of the mounting bracket of this application.

[0043] Figure 4 for Figure 2 A magnified view of part A.

[0044] Figure 5 for Figure 1 A side view of the cleaning facility in the middle.

[0045] Figure 6 for Figure 5 A magnified view of section B.

[0046] Figure 7 for Figure 5 A magnified view of a portion of point C.

[0047] Explanation of reference numerals in the attached drawings: 1-Mounting plate; 11-Base plate; 111-Weight reduction hole; 113-Screw hole; 12-Side plate; 2-Reducer base; 3-Reducer; 4-Motor; 5-Motor control box; 6-Stroke limit switch; 7-Pin gear; 8-Drive chain; 9-Large gear; 10-Cleaning mechanism; 101-Mounting frame; 1011-Horizontal frame; 102-Bracket; 103-Electric motor; 1041-Cam; 1042-Push plate; 1043-Push rod; 1044-First compression. Spring; 105-Moving plate; 1061-Top rod; 1062-Roller; 1063-Mounting plate; 1064-Second compression spring; 1065-Piston plate; 107-Receiving box; 1071-Replenishment pipe; 1072-Second check valve; 1073-Sealing cap; 1074-Discharge pipe; 1075-First check valve; 1076-Hose; 108-Mounting shell; 1081-Cavity; 1082-Outflow groove; 1083-Sponge pad; 1084-Cleaning bristles; 109-Screw. Detailed Implementation

[0048] To make the objectives, technical solutions, and advantages of this application clearer, the application will be further described in detail below with reference to the embodiments and accompanying drawings. Here, the illustrative embodiments and their descriptions are used to explain this application, but are not intended to limit it.

[0049] refer to Figures 1 to 7 ,like Figure 1 As shown, this embodiment provides a fully automatic integrated roller shutter door motor, including: a motor 4, a motor control box 5, a transmission assembly, and a cleaning mechanism 10. The output end of the motor 4 is connected to a reducer 3; the motor control box 5 is installed on the upper end of the motor 4; the transmission assembly is installed on a mounting plate 1, and the reducer 3 is connected to the transmission assembly. The transmission assembly includes a transmission chain 8 driven to rotate by the motor 4; the cleaning mechanism 10 is installed on the base plate 11 of the mounting plate 1, and the cleaning mechanism 10 can clean and lubricate the transmission chain 8.

[0050] like Figure 2 As shown, the transmission assembly also includes a small transmission gear 7 and a large transmission gear 9 connected to both ends of the transmission chain 8. Both the small transmission gear 7 and the large transmission gear 9 are connected to the base plate 11, and the other end of the small transmission gear 7 is connected to the output end of the reducer 3. In addition, a reducer base 2 for fixing the reducer 3 is also provided on the base plate 11, and a travel limiter 6 is also provided on the reducer base 2. The travel limiter 6 is electrically connected to the motor 4 to control the travel of the roller shutter door.

[0051] like Figure 3As shown, side plates 12 are provided on both sides of the base plate 11, the reducer base 2 is supported on a pair of side plates 12, and multiple weight reduction holes 111 are also provided on the base plate 11 to reduce the overall installation weight.

[0052] like Figure 4 and Figure 5 As shown, the cleaning mechanism 10 includes: a mounting frame 101, a drive assembly, a moving plate 105, a liquid supply assembly, and a cleaning assembly. The mounting frame 101 is fixed in the screw hole 113 on the base plate 11 by screws 109. The drive assembly is mounted on the mounting frame 101. The moving plate 105 is connected to the drive assembly, and the drive assembly can drive the moving plate 105 to move. The liquid supply assembly is mounted on the mounting frame 101, and the moving plate 105 abuts against the liquid supply assembly. The cleaning assembly is fixed to the moving plate 105. The cleaning assembly is connected to the liquid supply assembly through a hose 1076. The movement of the moving plate 105 can drive the liquid supply assembly to deliver lubricant to the cleaning assembly through the hose 1076, so that the cleaning assembly cleans the transmission chain 8 and then applies lubricant.

[0053] like Figure 5 As shown, the drive assembly includes: an electric motor 103, a cam 1041, a push plate 1042, a push rod 1043, and a first compression spring 1044. The electric motor 103 is connected to the mounting bracket 101; the cam 1041 is connected to the output end of the electric motor 103; the push plate 1042 abuts against the cam 1041; the push rod 1043 is vertically connected between the push plate 1042 and the moving plate 105, and the push rod 1043 slides through the mounting bracket 101 to make the push rod 1043 move smoothly; the first compression spring 1044 is sleeved on the push rod 1043, and the first compression spring 1044 abuts against the push plate 1042 and the mounting bracket 101, and the first compression spring 1044 enables the push plate 1042 to always abut against the cam 1041.

[0054] Preferably, a bracket 102 is installed on one side of the mounting frame 101, an electric motor 103 is installed on the bracket 102, a push rod 1043 is slidably engaged with the mounting frame 101, and a crossbeam 1011 is installed on the other side of the mounting frame 101, with the receiving box 107 fixed on the crossbeam 1011.

[0055] like Figure 6As shown, the liquid supply assembly includes: a receiving tank 107, a piston plate 1065, a push rod 1061, and a second compression spring 1064. The receiving tank 107 is connected to the mounting bracket 101 via a crossbar 1011. A liquid outlet pipe 1074 is provided on the receiving tank 107, and a first one-way valve 1075 is provided on the liquid outlet pipe 1074. A hose 1076 is connected to the liquid outlet pipe 1074 via the first one-way valve 1075, so that the lubricant in the receiving tank 107 can only flow to the hose 1076 through the liquid outlet pipe 1074 and will not flow back. The piston plate 1065 is disposed inside the receiving tank 107. The push rod 1061 is perpendicularly connected to the piston plate 1065, and a roller 1062 is mounted on the push rod 1061. The roller 1062 can abut against the moving plate 105. The second compression spring 1064 is connected between the push rod 1061 and the receiving tank 107.

[0056] Preferably, a mounting plate 1063 is vertically arranged on the top rod 1061, and a second compression spring 1064 is abutting and connected between the mounting plate 1063 and the receiving box 107. The second compression spring 1064 can keep the roller 1062 abutting against the moving plate 105 at all times.

[0057] The container 107 is also equipped with a replenishment pipe 1071, and a second one-way valve 1072 is installed on the replenishment pipe 1071. The replenishment pipe 1071 facilitates the replenishment of lubricating fluid into the container 107, and the second one-way valve 1072 ensures that the lubricating fluid can only enter the container 107 from the replenishment pipe 1071. In addition, the top of the replenishment pipe 1071 is also equipped with a sealing cap 1073 that can seal and protect.

[0058] like Figure 7 As shown, the cleaning assembly includes: a mounting housing 108, a sponge pad 1083, and cleaning bristles 1084. The mounting housing 108 is mounted on the movable plate 105, and a cavity 1081 is provided inside the mounting housing 108 to communicate with the hose 1076. The sponge pad 1083 is disposed on the mounting housing 108. The cleaning bristles 1084 are disposed on the same side of the mounting housing 108 as the sponge pad 1083. The cleaning bristles 1084 can abut against the transmission chain 8. When the transmission chain 8 rotates, the cleaning bristles 1084 brush and clean the transmission chain 8.

[0059] Preferably, a plurality of outflow grooves 1082 are provided on one side of the cavity 1081, and the sponge pad 1083 is connected to the outflow grooves 1082, so that the lubricant in the cavity 1081 enters the sponge pad 1083 through the outflow grooves 1082. The lubricant on the sponge pad 1083 will drip onto the transmission chain 8 below under the action of gravity, thereby achieving the replenishment of lubricant.

[0060] When the drive chain 8 needs cleaning, the electric motor 103 starts, causing the cam 1041 to rotate and press the push plate 1042. As a result, the first compression spring 1044 is compressed, and the push rod 1043 pushes the moving plate 105 downward (i.e., towards the drive chain 8). The movement of the moving plate 105 will, on the one hand, press the push rod 1061, causing the push rod 1061 to drive the piston plate 1065 to squeeze the lubricant in the receiving box 107. The lubricant enters the cavity 1081 through the outlet pipe 1074 and the hose 1076, and then drips onto the drive chain 8 below through the sponge pad 1083. On the other hand, the movement of the moving plate 105 will also cause the mounting shell 108 to move closer to the drive chain 8, so that the cleaning bristles 1084 press against the drive chain 8, thereby achieving cleaning and lubrication of the drive chain 8.

[0061] It should be noted that, in order to achieve better cleaning and lubrication, the cleaning bristles 1084 are positioned in front of the transmission chain 8 in the direction of movement, while the sponge pad 1083 is positioned behind. This allows the cleaning bristles 1084 to clean the transmission chain 8 first, and then add lubricant.

[0062] The above description is merely a preferred embodiment of this application and is not intended to limit this application. Various modifications and variations can be made to the embodiments of this application by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this application should be included within the protection scope of this application.

Claims

1. A fully automatic integrated roller shutter door motor, characterized in that, include: The output end of the electric motor (4) is connected to a reducer (3); Motor control box (5) installed on the upper end of the motor (4); A transmission assembly is mounted on a mounting plate (1), the reducer (3) is connected to the transmission assembly, and the transmission assembly includes a transmission chain (8) driven to rotate by the motor (4). A cleaning mechanism (10) is installed on the base plate (11) of the mounting plate (1), which is capable of cleaning and lubricating the transmission chain (8).

2. The fully automatic integrated roller shutter door motor according to claim 1, characterized in that, The cleaning mechanism (10) includes: Mounting bracket (101) fixed on the base plate (11); A drive assembly mounted on the mounting bracket (101); A movable plate (105) connected to the drive assembly, the drive assembly being capable of driving the movable plate (105) to move; A liquid supply assembly is mounted on the mounting bracket (101), and the movable plate (105) abuts against the liquid supply assembly; A cleaning component is fixed to the movable plate (105). The cleaning component is connected to the liquid supply component through a hose (1076). The movement of the movable plate (105) can drive the liquid supply component to deliver lubricant through the hose (1076) into the cleaning component, so that the cleaning component can clean the transmission chain (8) and then apply lubricant.

3. The fully automatic integrated roller shutter door motor according to claim 2, characterized in that, The driving component includes: An electric motor (103) is connected to the mounting bracket (101). Cam (1041) connected to the output end of the electric motor (103); A push plate (1042) that abuts against the cam (1041); A push rod (1043) is connected between the push plate (1042) and the moving plate (105). A first compression spring (1044) is sleeved on the push rod (1043), and the first compression spring (1044) abuts between the push plate (1042) and the mounting bracket (101).

4. The fully automatic integrated roller shutter door motor according to claim 3, characterized in that, A bracket (102) is mounted on the mounting frame (101), the electric motor (103) is mounted on the bracket (102), and the push rod (1043) is slidably engaged with the mounting frame (101).

5. The fully automatic integrated roller shutter door motor according to claim 2, characterized in that, The liquid supply assembly includes: The hose (1076) is connected to the receiving box (107) which is connected to the mounting bracket (101) via the crossbar (1011); Piston plate (1065) disposed inside the housing (107); A push rod (1061) is connected to the piston plate (1065), and the push rod (1061) abuts against the moving plate (105); A second compression spring (1064) is connected between the top rod (1061) and the receiving box (107).

6. The fully automatic integrated roller shutter door motor according to claim 5, characterized in that, The container (107) is provided with a liquid outlet pipe (1074), and a first one-way valve (1075) is provided on the liquid outlet pipe (1074). The hose (1076) is connected to the liquid outlet pipe (1074) through the first one-way valve (1075).

7. The fully automatic integrated roller shutter door motor according to claim 6, characterized in that, The top rod (1061) is equipped with a roller (1062) that can abut against the movable plate (105), and a mounting plate (1063) is vertically arranged on the top rod (1061). The second compression spring (1064) is abutted and connected between the mounting plate (1063) and the receiving box (107).

8. The fully automatic integrated roller shutter door motor according to claim 2, characterized in that, The cleaning components include: A mounting housing (108) is mounted on the movable plate (105), and the hose (1076) is connected to the mounting housing (108); A sponge pad (1083) is provided on the mounting housing (108); Cleaning bristles (1084) are disposed on the same side of the mounting housing (108) as the sponge pad (1083), and the cleaning bristles (1084) can abut against the transmission chain (8).

9. The fully automatic integrated roller shutter door motor according to claim 8, characterized in that, The mounting housing (108) has a cavity (1081) that can communicate with the hose (1076). A plurality of outflow grooves (1082) are provided on one side of the cavity (1081), and the sponge pad (1083) is connected to the outflow grooves (1082).

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