Particle preparation device
By using a cylinder to drive the sleeve to move up and down and using a stirring rod to prevent sticking, the problem of agglomeration caused by material accumulation is solved, the efficiency of particle preparation is improved and the cleaning process is simplified.
Patent Information
- Application Number
- CN202520402563.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-10
- Publication Date
- 2026-02-06
- Estimated Expiration
- 2035-03-10
AI Technical Summary
Existing particle preparation equipment is prone to accumulation, agglomeration, and adhesion when the material input is large, which affects the preparation efficiency and makes cleaning difficult.
A cylinder drives the sleeve to move up and down, and a sealed bearing and a limiting plate control the amount of material entering. A stirring rod prevents sticking, and a granulation roller is used to extrude and prepare granules.
It effectively controls the amount of material entering the pellet, prevents sticking, improves pelleting efficiency, and reduces cleaning difficulty.
Smart Images

Figure CN223874990U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to granulating equipment technical field, concretely is a kind of granule preparation device. BACKGROUND
[0002] Granule preparation equipment is applied in pharmaceutical field, chemical industry, food and other fields and is more widely applied, and granulating equipment can be generally divided into extrusion type, screw type etc., but the principle is basically same, generally all to the pressure of material realizes granule preparation, but now there is certain technical problem in granule preparation device, for example, when a large amount of material is input into feeding hopper, due to the matching of granulating speed and input amount, so that a large amount of material is accumulated in the hopper, so that material condensation, adhesion occurs, influence granule preparation efficiency.
[0003] In order to solve the above problem, the existing granule preparation device will add stirring device inside, realize granule preparation at the same time to prevent material condensation, adhesion, so as to solve the above existing technical problem, although the above problem can be solved, but new problem also appears, hopper cannot effectively control the entry of material, and even if stirring, if material amount is larger, adhesion phenomenon will appear in the interior of granulating box, so as to slow down the efficiency of granule preparation, and it is time-consuming and laborious in cleaning process.
[0004] Therefore, in order to solve the existing problem, the entering amount of material can be controlled while stirring, the adhesion phenomenon can be effectively prevented, the efficiency of granule preparation is improved, and the cleaning difficulty is reduced, hereby a kind of granule preparation device is proposed, so as to solve the technical problems existing in prior art. UTILITY MODEL CONTENT
[0005] In view of the deficiencies of the prior art, the utility model provides a kind of granule preparation device, solves the problem that the existing granule preparation equipment cannot control the entering amount of material while stirring, so as to effectively improve the efficiency of granule preparation and prevent the adhesion imagination from appearing.
[0006] To achieve the above object, the utility model provides the following technical scheme: a granule preparation device, including device case, drive structure is installed in the inside of device case, the granulating box body structure is installed on the upper end surface of device case, drive structure is inserted in the granulating box body structure and realizes granulating job, still install the flow limiting and realize the stirring of mobile structure that moves up and down in the granulating box body structure, the mobile structure includes top mounting plate, air cylinder, sleeve, sealed bearing, limiting plate, stirring rod, top mounting plate is installed on the upper end part of granulating box body structure, air cylinder is installed on the upper end surface of top mounting plate and the telescopic end is down extended to the granulating box body structure through top mounting plate, sealed bearing is installed at the upper end of the inner surface of sleeve, the inner ring of sealed bearing is connected with telescopic end, the recess is opened in the inner surface of sleeve in symmetry, sleeve is contacted with drive structure, limiting plate is installed on the outer surface of sleeve, and stirring rod is also installed on the lower side of limiting plate close to the surface of sleeve.
[0007] Through the above technical scheme, further, the granulating box body structure includes granulating box, blanking plate, protective shell, feed hopper, the granulating box is installed on the upper end surface of device case through bolt, the outer surface of granulating box is installed with blanking plate and protective shell from below to above in proper order, the upper end part of granulating box is installed with feed hopper, the upper end part of feed hopper is installed with top mounting plate, and the surface of granulating box is provided with hole.
[0008] As a preferred technical scheme, the diameter of the limiting plate is less than the inner cavity diameter at the middle of the granulating box, and the cross section of the limiting plate is triangular pyramid.
[0009] Further, the drive structure includes a first mounting bracket, a servo motor, a second mounting bracket, a pulley, a transmission belt, a rotating shaft, and a granulating roller. The first and second mounting brackets are both mounted on the inner bottom surface of the device case. A servo motor is mounted on the upper end of the first mounting bracket, and a pulley is connected to the output end of the servo motor. A bearing seat is mounted on the upper end of the second mounting bracket, and a rotating shaft is connected to the inner ring of the bearing seat. A pulley is mounted on the lower end of the rotating shaft. A transmission belt is wound between the two pulleys. The rotating shaft extends upward into the interior of the granulating box, and a granulating roller is mounted on the surface of the rotating shaft inside the granulating box. A protrusion is symmetrically provided on the upper end of the rotating shaft, and the protrusion is inserted into the recess on the inner surface of the sleeve.
[0010] As a preferred technical scheme, the upper end surface of the granulating roller 1 is also provided with an arc-shaped plate 1.
[0011] Compared with the prior art, the granule preparation device provided by the utility model has the following beneficial effects:
[0012] 1. The granule preparation device mainly moves up and down by driving the sleeve with the air cylinder. The sleeve is in contact with the rotating shaft, which participates in the stirring of the granulating box. Figure 8 With Figure 9 ,Figure 10 It can be seen that the convex on the surface of the rotating shaft matches the groove in the sleeve, so that the sleeve rotates when the rotating shaft rotates, and the rotation of the sleeve is facilitated by the sealing bearing. The limiting plate and the stirring rod are arranged on the surface of the sleeve in sequence from top to bottom. When the sleeve moves up and down, the limiting plate moves. When the limiting plate moves downward, the limiting plate approaches the inner side of the granulating box. At this time, the instantaneous entry of a large amount of material can be prevented. When the limiting plate moves upward, the material can be dropped downward, so that the entry amount of the material can be controlled. When the material falls, the agglomerated lumps in the material can be broken by the rotation of the stirring rod, so that the granulating roller can realize the preparation of particles by extrusion, so that the particle preparation efficiency can be improved by the entry amount of the material, and the problems of adhesion and cleaning difficulty caused by the accumulation of a large amount of material can be effectively prevented. BRIEF DESCRIPTION OF DRAWINGS
[0013] Figure 1 It is a schematic diagram of the utility model;
[0014] Figure 2 It is a schematic diagram of the utility model Figure 1 ;
[0015] Figure 3 It is a schematic diagram of the utility model Figure 2 ;
[0016] Figure 4 It is a schematic diagram of the utility model Figure 1 ;
[0017] Figure 5 It is a schematic diagram of the utility box structure of the utility model;
[0018] Figure 6 It is a schematic diagram of the granulating roller structure of the utility model;
[0019] Figure 7 It is a schematic diagram of the arc-shaped plate structure of the utility model;
[0020] Figure 8 It is a schematic diagram of the sleeve and rotating shaft structure of the utility model;
[0021] Figure 9 It is a schematic diagram of the rotating shaft of the utility model;
[0022] Figure 10 It is a schematic diagram of the sleeve of the utility model.
[0023] In the figure: 1, device box; 2, granulation box; 3, blanking plate; 4, protective shell; 5, feed hopper; 6, top mounting plate; 7, air cylinder; 8, sleeve; 9, sealing bearing; 10, limiting plate; 11, stirring rod; 12, first mounting bracket; 13, servo motor; 14, second mounting bracket; 15, pulley; 16, transmission belt; 17, rotating shaft; 18, granulation roller; 19, arc plate. DETAILED DESCRIPTION
[0024] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application. EMBODIMENT
[0025] Please refer to Figures 1-10 The present application provides the following technical solutions: a granule preparation device, comprising a device box 1, a driving structure installed inside the device box 1, a granulation box body structure installed on the upper end face of the device box 1, the driving structure being inserted in the granulation box body structure to realize granulation work, a limiting flow being further installed in the granulation box body structure, and a moving structure for stirring up and down being further installed in the granulation box body structure, the moving structure comprising a top mounting plate 6, an air cylinder 7, a sleeve 8, a sealing bearing 9, a limiting plate 10, and a stirring rod 11; the top mounting plate 6 is installed on the upper end of the granulation box body structure, the air cylinder 7 is installed on the upper end face of the top mounting plate 6 and has a telescopic end extending downward through the top mounting plate 6 into the granulation box body structure, the sealing bearing 9 is installed at the upper end of the inner surface of the sleeve 8, the inner ring of the sealing bearing 9 is connected with the telescopic end, recesses are symmetrically formed on the inner surface of the sleeve 8, the sleeve 8 is in contact with the driving structure, the limiting plate 10 is installed on the outer surface of the sleeve 8, and the stirring rod 11 is further installed on the lower side of the limiting plate 10 close to the surface of the sleeve 8.
[0026] In the present embodiment, the specific working principle is as follows: when the device is started, the material is extruded out of the granulation box body structure in an extrusion manner through the action of the driving structure, so as to produce granular material. In order to prevent a large amount of material from adhering to the inside of the granulation box body structure due to accumulation, thereby reducing the granulation efficiency, the sleeve 8 is driven to move up and down by the air cylinder 7, and the sleeve 8 is driven to rotate by the driving structure through the action of the sealing bearing 9, and the sealing bearing 9 can prevent the material from directly entering the sleeve 8. At this time, the sleeve 8 rotates and moves up and down, and the limiting plate 10 (see Figure 3Visible) can limit the flow of material, prevent a large amount of material from entering the granulation box structure directly at a moment, specifically when the limiting plate 10 moves downward, the distance between the limiting plate 10 and the inner side of the granulation box structure is reduced, so the amount of material entering can be reduced, only when the limiting plate 10 moves upward, most of the material can fall, in this way, the amount of material entering can be effectively controlled, so as to prevent the material from accumulating in the granulation box structure and causing poor particle preparation efficiency, and when the material falls, the material block adhered together can be crushed by the action of the stirring rod 11, so as to prevent the material from falling in block shape and affect the particle preparation efficiency, thereby solving the problem that the existing particle preparation equipment cannot control the amount of material entering while stirring, so as to effectively improve the particle preparation efficiency and prevent the problem of adhesion from occurring, and facilitating subsequent cleaning.
[0027] According to the above, wherein the granulation box structure can specifically refer to Figure 1 And Figure 3 Visible, the granulation box structure includes a granulation box 2, a feeding plate 3, a protective shell 4, and a feeding hopper 5; the granulation box 2 is bolted to the upper end face of the device box 1, the outer surface of the granulation box 2 is sequentially provided with the feeding plate 3 and the protective shell 4 from bottom to top, the upper end of the granulation box 2 is provided with the feeding hopper 5, the upper end of the feeding hopper 5 is provided with the top mounting plate 6, the surface of the granulation box 2 is provided with a hole, by rotating the driving structure, the material can be extruded, then extruded from the hole in the surface of the granulation box 2, so as to realize particle preparation, the prepared particles fall onto the feeding plate 3 for unified collection, and then in order to prevent the particles from splashing when extruding from the hole, the protective shell 4 is used for protection.
[0028] In order to prevent the limiting plate 10 from being stuck with the inner surface of the granulation box 2 when it moves downward, specifically refer to Figure 3 Visible, the diameter of the limiting plate 10 is smaller than the diameter of the inner cavity of the granulation box 2 at the middle, and the cross section of the limiting plate 10 is a triangular pyramid.
[0029] The driving structure can specifically refer to Figure 3 And Figure 9It can be seen that the driving structure comprises a first mounting frame 12, a servo motor 13, a second mounting frame 14, a pulley 15, a transmission belt 16, a rotating shaft 17 and a granulating roller 18. The first mounting frame 12 and the second mounting frame 14 are both mounted on the inner bottom end face of the device box 1. The servo motor 13 is mounted on the upper end of the first mounting frame 12, and the pulley 15 is connected to the output end of the servo motor 13. The bearing seat is mounted on the upper end of the second mounting frame 14, and the inner ring is connected to the rotating shaft 17. The pulley 15 is mounted on the lower end of the rotating shaft 17. The transmission belt 16 is wound between the two pulleys 15. The rotating shaft 17 extends upward into the granulating box 2. The granulating roller 18 is mounted on the surface of the rotating shaft 17 in the granulating box 2. The upper end of the rotating shaft 17 is also symmetrically provided with a protrusion which is inserted into the groove in the inner side of the sleeve 8. The servo motor 13 drives the pulley 15 to rotate, thereby realizing the rotation of the rotating shaft 17 through the transmission belt 16. After rotation, the granulating roller 18 is driven to rotate, realizing the extrusion of the material in the inner surface of the granulating box 2 through the hole.
[0030] In order to further disturb the material, please refer to Figure 6 and Figure 7 It can be seen that the upper end face of the granulating roller 18 is also provided with an arc-shaped plate 19. Even if a large amount of material appears in the interior of the granulating box 2, it can also be stirred by the arc-shaped plate 19 to prevent the occurrence of adhesion phenomenon. And due to the effect of the moving structure, when the stirring rod 11 performs the first layer stirring, the arc-shaped plate 19 further stirs to realize the crushing of the material, thereby facilitating the particle preparation efficiency of the granulating roller 18.
[0031] Working principle: in use, the limiting plate 10 is located at the connection between the granulating box 2 and the feeding hopper 5. Then the material is poured into the feeding hopper 5, and then the device is started. At this time, the servo motor 13 drives the rotating shaft 17 to rotate through the pulley 15 and the transmission belt 16. At this time, the rotating shaft 17 in the granulating box 2 drives the granulating roller 18 to rotate. Then the cylinder 7 is started to drive the sleeve 8 to move up and down, and the sleeve 8 is rotated by the rotating shaft 17, thereby realizing the crushing of the falling material by the stirring rod 11, thereby preventing the material from forming a group. Therefore, the limiting plate 10 realizes the control of the amount of material entering, preventing a large amount of material from entering the granulating box 2 and causing adhesion phenomenon, thereby reducing the efficiency of particle preparation. After the material falls from the limiting plate 10 to the granulating roller 18, it is crushed again by the arc-shaped plate 19, thereby effectively improving the extrusion of the material by the granulating roller 18, which helps to improve the granulation efficiency. Then the material is extruded through the hole in the surface of the granulating box 2 and falls onto the discharging plate 3 for collection.
[0032] Finally, it should be noted that: the above only for the preferred embodiments of the present application, and is not intended to limit the present application, although the foregoing embodiments of the present application have been described in detail, for the skilled in the art, it still can be modified, or for the equivalent replacement of part of the technical features of the technical solutions recorded in the foregoing embodiments. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application, shall be included within the scope of the present application.
Claims
1. A granular preparation device, comprising a device box (1), a driving structure installed inside the device box (1), a granulation box body structure installed on the upper end face of the device box (1), and the driving structure is inserted into the granulation box body structure to realize the granulation operation, characterized in that: A limiting flow and a moving structure for stirring up and down are also installed in the granulating box structure, which comprises a top mounting plate (6), a pneumatic cylinder (7), a sleeve (8), a sealed bearing (9), a limiting plate (10), and a stirring rod (11). The top mounting plate (6) is installed on the upper end of the granulating box structure, the pneumatic cylinder (7) is installed on the upper end surface of the top mounting plate (6) and extends downward through the top mounting plate (6) into the granulating box structure, the sealed bearing (9) is installed on the upper end of the inner surface of the sleeve (8), the inner ring of the sealed bearing (9) is connected with the telescopic end, recesses are symmetrically formed on the inner surface of the sleeve (8), the sleeve (8) is in contact with the driving structure, the limiting plate (10) is installed on the outer surface of the sleeve (8), and the stirring rod (11) is also installed on the surface of the sleeve (8) near the lower side of the limiting plate (10).
2. A granule preparation apparatus according to claim 1, characterised in that: The granulating box structure comprises a granulating box (2), a discharging plate (3), a protective shell (4), and a feeding hopper (5). The granulating box (2) is bolted on the upper end surface of the device box (1), the outer surface of the granulating box (2) is sequentially provided with the discharging plate (3) and the protective shell (4) from bottom to top, the upper end of the granulating box (2) is provided with the feeding hopper (5), the upper end of the feeding hopper (5) is provided with the top mounting plate (6), and the surface of the granulating box (2) is provided with a hole.
3. A granule preparation apparatus according to claim 1, wherein: The diameter of the limiting plate (10) is smaller than the diameter of the inner cavity at the middle of the granulating box (2), and the cross section of the limiting plate (10) is triangular pyramid.
4. A granule preparation apparatus according to claim 1, wherein: The driving structure comprises a first mounting frame (12), a servo motor (13), a second mounting frame (14), a pulley (15), a transmission belt (16), a rotating shaft (17), and a granulating roller (18). The first mounting frame (12) and the second mounting frame (14) are both mounted on the inner bottom end surface of the device box (1), the servo motor (13) is mounted on the upper end of the first mounting frame (12), the pulley (15) is connected with the output end of the servo motor (13), the bearing seat is mounted on the upper end of the second mounting frame (14), the inner ring of the bearing seat is connected with the rotating shaft (17), the pulley (15) is mounted on the lower end of the rotating shaft (17), the transmission belt (16) is wound between the two groups of pulleys (15), the rotating shaft (17) extends upward into the interior of the granulating box (2), the granulating roller (18) is mounted on the surface of the rotating shaft (17) in the interior of the granulating box (2), and the upper end of the rotating shaft (17) is symmetrically provided with a protrusion, which is inserted into the recess in the inner surface of the sleeve (8).
5. A granule preparation apparatus according to claim 4, wherein: The upper end surface of the granulating roller (18) is also provided with an arc-shaped plate (19).