Double-conveying-line full-automatic sorting device

Abstract

The utility model discloses a double-conveying-line full-automatic sorting device which comprises a bearing table, conveying line bodies used for conveying workpieces to the bearing table are arranged on the two sides of the bearing table, an adsorption assembly used for adsorbing the workpieces and sequencing the workpieces one by one is arranged on the bearing table, and the conveying line bodies are arranged in the conveying direction of the workpieces through the adsorption assembly. A detection assembly for conducting visual detection on the workpieces is arranged at the output end of the adsorption assembly, and a sorting assembly for sorting the workpieces is arranged on one side of the detection assembly. The device has the main beneficial effects that the design is exquisite, full-automatic conveying, visual detection, electric detection and sorting of workpieces are realized, the whole process is automatically operated, manual operation is not needed, the working efficiency is greatly improved, the working intensity is reduced, and the device is suitable for large-scale production and processing of enterprises. In addition, the device is reasonable in layout and compact in structure, and occupied space is reduced.

Description

TECHNICAL FIELD

[0001] The utility model relates to conveying sorting technical field, specifically, especially, it relates to a double conveying line full automatic sorting device. BACKGROUND

[0002] With the development of economic level, the labor cost in production is increasing, more and more enterprises are facing the general phenomenon of sharp increase in production cost and labor shortage. Loading work, especially container loading, which has high labor intensity, low technical content, low salary, poor working environment and high personnel mobility, is extremely difficult to recruit and manage.

[0003] At present, whether in the warehouse or in the transportation link of the logistics industry, a high level of automation is reached, but the loading link still generally adopts manual loading in the carriage.

[0004] For example, the authorized announcement No. CN 109264437 B discloses a box sorting and conveying device, which comprises a conveying belt, a branch conveying belt connected to the conveying belt, a line turning mechanism arranged at the connection between the conveying belt and the branch conveying belt, and a box overturning device arranged on the conveying belt or the branch conveying belt. The line turning mechanism comprises a universal disc, a non-powered universal ball arranged on the universal disc, a friction roller frame arranged above the universal disc, and a plurality of friction rollers arranged on the friction roller frame. The rotation direction of the friction rollers matches the conveying direction of the branch conveying belt, and the lower edge height of the friction rollers matches the height of the vertically placed box. However, after the conveying is completed, the device still needs to be manually grabbed to the detection station for detection. This operation is time-consuming and labor-intensive, has high working intensity and low efficiency, is not conducive to batch production, and has great limitations. UTILITY MODEL CONTENT

[0005] The utility model aims at overcoming the defects of the prior art and provides a double conveying line full automatic sorting device.

[0006] The utility model achieves the purpose by the following technical scheme:

[0007] A double conveying line full automatic sorting device, comprising a bearing table, conveying line bodies on both sides of the bearing table for conveying workpieces to the bearing table, an adsorption assembly on the bearing table for adsorbing and sequentially sorting workpieces, a conveying direction of the workpieces along the adsorption assembly, a detection assembly at the output end of the adsorption assembly for visual detection of the workpieces, and a sorting assembly on one side of the detection assembly for sorting the workpieces.

[0008] Preferably, the adsorption assembly comprises at least an adsorption box fixed on the bearing table, an opening is formed in the adsorption box, and an arrangement machine is arranged above the adsorption box.

[0009] Preferably, the sorting assembly comprises at least a support frame, three electrical testing blocks for electrical testing of the workpieces are arranged on the support frame, and an accommodation groove matching the workpieces is formed in the electrical testing blocks, and probes capable of contacting the workpieces are arranged on the electrical testing blocks.

[0010] Preferably, the sorting assembly further comprises clamping cylinders arranged above the electrical testing blocks and corresponding to the electrical testing blocks, and a chuck is fixedly arranged on a cylinder shaft of each clamping cylinder, and the chucks are matched to clamp the workpieces.

[0011] Preferably, the sorting assembly further comprises a support plate fixedly arranged on the support frame, guide rails are arranged above and below the support plate, guide blocks matching the guide rails are arranged on the guide rails, sliding rails capable of sliding up and down relative to the guide blocks are arranged on the guide blocks, a sliding frame is fixedly arranged on the sliding rails, the clamping cylinders are fixedly arranged on the sliding frame, cams are arranged on both sides of the sliding frame, U-shaped sliding grooves are formed in the support plate, and the cams are arranged in the sliding grooves.

[0012] Preferably, hollow sliding pipes are arranged between the adjacent electrical testing blocks, a good product storage box is arranged at the bottom of one of the sliding pipes, and a non-good product storage box is arranged at the bottom of another of the sliding pipes.

[0013] Preferably, the detection assembly comprises at least a CCD camera for visual detection of the workpieces, and a detection light source is arranged below the CCD camera.

[0014] The beneficial effects of the utility model mainly include:

[0015] 1. The device is designed ingeniously, realizes full-automatic conveying, visual detection, electrical detection and sorting of the workpieces, is automatically operated in the whole process, does not need manual operation, greatly improves work efficiency, reduces work intensity, is suitable for enterprise scale production and processing, and has reasonable layout and compact structure, and reduces occupied space.

[0016] 2. The sliding frame is driven to move by one driving source, three clamping cylinders are simultaneously driven to clamp and move the workpieces, operation is simple and convenient, cost is greatly reduced, enterprise development is facilitated, and the device has wide applicability.

[0017] 3. The accommodation groove can accurately position the workpieces, avoids displacement or movement of the workpieces, ensures accuracy of detection of the probes, and greatly improves the yield. BRIEF DESCRIPTION OF DRAWINGS

[0018] The technical scheme of the utility model will be further described below with reference to the drawings:

[0019] Fig. 1The utility model discloses the preferred embodiment's perspective view, at this time, remove adsorption subassembly and sorting subassembly,

[0020] Fig. 2 The utility model discloses the preferred embodiment's perspective view of adsorption subassembly and sorting subassembly. DETAILED DESCRIPTION

[0021] The utility model will be described in detail in the following with reference to the specific embodiment shown in the drawings. But these embodiments are not limited to the utility model, the conversion of structure, method or function that the ordinary skilled person in the art makes according to these embodiments is included in the protection scope of the utility model.

[0022] In the description of the utility model, it is necessary to explain that, unless there is explicit provision and limitation, the terms "mounting", "connection", "connection" should be broad sense, for example, can be fixed connection, can be detachable connection, or integrally connected, can be mechanical connection, can be electrical connection, can be directly connected, can be indirectly connected through the intermediate medium, can be the intercommunication of two elements. For the ordinary skilled person in the art, the specific meaning of the above-mentioned terms in the utility model can be understood according to specific circumstances.

[0023] The utility model will be described in detail in the following with reference to the specific embodiment shown in the drawings. But these embodiments are not limited to the utility model, the conversion of structure, method or function that the ordinary skilled person in the art makes according to these embodiments is included in the protection scope of the utility model.

[0024] As Figs. 1-2 The utility model discloses a kind of double-conveying line full-automatic sorting devices, including bearing table 1, the two sides of the bearing table 1 are equipped with conveying line body 2 for conveying workpiece 100 to bearing table 1, the conveying line body 2 includes horizontal conveying line body and the arc-shaped conveying line body being arranged at its end side, the structure of the horizontal conveying line body and arc-shaped conveying line body is all prior art, the utility model does not make too much repetition here, all belong to the protection scope of the utility model.

[0025] The bearing table 1 is equipped with adsorption subassembly 3 for adsorbing and sequentially ordering workpiece 100, the adsorption subassembly 3 at least includes adsorption box 31 fixed on the bearing table 1, an opening 32 is formed in the adsorption box 31, and a collating machine 39 is arranged above the adsorption box 31, and the inlet of the collating machine 39 is located directly above the opening 32. In the above, the collating machine 39 is prior art, to arrange workpiece 100 on it sequentially and neatly, and then it is accurately conveyed.

[0026] The detection assembly is provided with a detection component for visual detection of the workpiece 100 at the output end of the adsorption assembly 3 in the conveying direction of the workpiece 100 along the adsorption assembly 3, and the detection component at least comprises a CCD camera for visual detection of the workpiece 100, and a detection light source is arranged below the CCD camera. The CCD camera at least comprises an image sensor and an analog-to-digital conversion circuit, the image sensor is connected with the analog-to-digital conversion circuit, the analog-to-digital conversion circuit is provided with a communication interface, the image sensor converts external light signals into analog signals, the analog-to-digital conversion circuit converts the analog signals into digital signals and transmits to the processor. In the utility model, the CCD camera can meet the illumination requirement in the industrial manufacturing environment and has high sensitivity. The system adopts data transmission through the communication interface, can effectively prevent the interference of other signals, improves the stability of data transmission, meanwhile, the CCD camera comprises a camera body and an optical lens connected with the camera body, the camera body is internally provided with the image sensor and the analog-to-digital converter, the optical lens collects external light to the image sensor, and this is favorable for the system to collect clear images.

[0027] One side of the detection assembly is provided with a sorting component 4 for sorting the workpiece 100. The sorting component 4 at least comprises a support frame 41, three electric measurement blocks 42 for electric measurement of the workpiece 100 are arranged on the support frame 41, the electric measurement blocks 42 are provided with adaptive grooves 43 matched with the workpiece 100, and probes capable of contacting the workpiece 100 are arranged on the electric measurement blocks 42. The adaptive grooves 43 in the above-mentioned can accurately position the workpiece 100, avoid displacement or movement of the workpiece 100, ensure the accuracy of detection of the probes, and greatly improve the yield rate.

[0028] The sorting component 4 further comprises clamping cylinders 44 arranged above the electric measurement blocks 42 and corresponding to the electric measurement blocks 42, a chuck 45 is fixedly arranged on the cylinder shaft of each clamping cylinder 44, and the chucks 45 are matched to clamp the workpiece 100. The sorting component 4 further comprises a support plate 46 fixedly arranged on the support frame 41, guide rails 47 are arranged above and below the support plate 46, guide blocks 48 matched with the guide rails 47 are arranged on the guide rails 47, sliding rails 49 capable of sliding up and down relative to the guide blocks 48 are arranged on the guide blocks 48, a sliding frame 491 is fixedly arranged on the sliding rails 49, the clamping cylinders 44 are fixedly arranged on the sliding frame 491, cams are arranged on the two sides of the sliding frame 491, U-shaped sliding grooves 492 are arranged on the support plate 46, and the cams are arranged in the sliding grooves 492. In the above-mentioned, the sliding frame 491 is driven to move by one driving source, so that the three clamping cylinders 44 simultaneously complete clamping and moving of the workpiece, the operation is simple and convenient, the cost is greatly reduced, the enterprise development is facilitated, and the utility model has wide applicability.

[0029] The sliding tubes 421 are provided with hollows, the bottom of one of the sliding tubes 421 is provided with a good product storage box 422, and the bottom of another of the sliding tubes 421 is provided with a non-good product storage box 423.

[0030] It should be understood that, although the present specification is described in terms of embodiments, not every embodiment contains only one independent technical solution, and the specification is described in this way only for the sake of clarity, and those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that those skilled in the art can understand.

[0031] The series of detailed descriptions listed above are only specific descriptions of the feasible embodiments of the utility model, and are not used to limit the protection scope of the utility model, and equivalent embodiments or changes made without departing from the spirit of the utility model art should be included in the protection scope of the utility model.

Claims

1. Double conveyor line full-automatic sorting device, comprising a bearing table (1), characterized in that: The both sides of the bearing table (1) are provided with conveying lines (2) for conveying workpieces (100) to the bearing table (1), the bearing table (1) is provided with an adsorption assembly (3) for adsorbing and sorting workpieces (100) one by one, the output end of the adsorption assembly (3) is provided with a detection assembly for visual detection of the workpieces (100), and one side of the detection assembly is provided with a sorting assembly (4) for sorting the workpieces (100); the sorting assembly (4) at least includes a support frame (41), three electric measuring blocks (42) for electric measurement of the workpieces (100) are arranged on the support frame (41), the electric measuring blocks (42) are provided with adaptive grooves (43) matched with the workpieces (100), and probes capable of contacting the workpieces (100) are arranged on the electric measuring blocks (42); the sorting assembly (4) further includes clamping cylinders (44) arranged above the electric measuring blocks (42) and corresponding to the electric measuring blocks (42), a chuck (45) is fixedly arranged on the cylinder shaft of each clamping cylinder (44), and the chucks (45) are matched with each other to clamp the workpieces (100); the sorting assembly (4) further includes a support plate (46) fixedly arranged on the support frame (41), guide rails (47) are arranged above and below the support plate (46), guide blocks (48) matched with the guide rails (47) are arranged on the guide rails (47), sliding rails (49) capable of sliding up and down relative to the guide blocks (48) are arranged on the guide blocks (48), a sliding frame (491) is fixedly arranged on the sliding rails (49), the clamping cylinders (44) are fixedly arranged on the sliding frame (491), cams are arranged on the both sides of the sliding frame (491), a U-shaped sliding groove (492) is arranged on the support plate (46), and the cams are arranged in the sliding groove (492); hollow sliding pipes (421) are arranged between adjacent electric measuring blocks (42), a good product storage box (422) is arranged at the bottom of one of the sliding pipes (421), and a non-good product storage box (423) is arranged at the bottom of the other sliding pipe (421).

2. The dual conveyor line full-automatic sorting device according to claim 1, characterized in that: The adsorption assembly (3) at least includes an adsorption box (31) fixedly arranged on the bearing table (1), an opening (32) is arranged on the adsorption box (31), and an arrangement machine (39) is arranged above the adsorption box (31).

3. The dual conveyor line full-automatic sorting device according to claim 1, characterized in that: The detection assembly at least includes a CCD camera for visual detection of the workpieces (100), and a detection light source is arranged below the CCD camera.

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