Module automatic assembly equipment
By introducing components such as servo slide rails and electromagnetic chucks into the module assembly equipment, the automated positioning, flipping, and assembly of modules are realized, solving the problem of low automation in existing equipment and improving assembly efficiency.
Patent Information
- Application Number
- CN202520329917.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-27
- Publication Date
- 2026-02-06
- Estimated Expiration
- 2035-02-27
AI Technical Summary
The existing module assembly equipment has a low degree of automation, resulting in low assembly efficiency and difficulty in meeting the processing needs of enterprises.
An automated module assembly equipment was designed, which uses servo slide rails and electromagnetic chucks to realize the automated positioning, flipping and assembly of PCB boards and mid-frames. Combined with conveyor belts and clamping mechanisms, the degree of assembly automation is improved.
It improved the automation level of module assembly, ensured assembly efficiency, and met the processing needs of enterprises.
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Figure CN223876449U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of module production, especially a module automatic assembly equipment. BACKGROUND
[0002] Module (also called module) refers to a specific function component composed of several basic function components, which can be combined together to form a system, device or program with complete functions, and the module usually has the same process or logic, and its function or purpose can be adjusted by changing its constituent components, and the current module is composed of a PCB board and a middle frame.
[0003] In the prior art, the assembly equipment used in the processing of the module has low automation degree and low assembly efficiency, which is difficult to meet the enterprise assembly requirements, and therefore it is urgent to design a module automatic assembly equipment to solve the above problems. UTILITY MODEL CONTENT
[0004] The utility model aims at providing a module automatic assembly equipment to solve the problem of low assembly efficiency caused by low automation degree of the assembly equipment used in the processing of the existing module, which is difficult to meet the enterprise assembly requirements.
[0005] To solve the above technical problems, the utility model provides a module automatic assembly equipment, which comprises a workbench, the top of the workbench is fixed with a first U-shaped plate and a second U-shaped plate, the top of the first U-shaped plate and the second U-shaped plate is respectively provided with a horizontally arranged first servo sliding table guide rail and a second servo sliding table guide rail, a first moving plate is connected to the first servo sliding table guide rail movable seat, the side of the first moving plate is fixed with a first supporting plate, a first cylinder is installed on the side of the first supporting plate, the piston rod of the first cylinder is connected with a first L-shaped plate, a plurality of first electromagnetic suction cups are installed on the bottom of the first L-shaped plate, a third servo sliding table guide rail is vertically arranged and connected to the second servo sliding table guide rail movable seat, a second moving plate is connected to the third servo sliding table guide rail movable seat, the side of the second moving plate is fixed with a second L-shaped plate, and a clamping mechanism is fixed to the bottom of the second L-shaped plate.
[0006] The top of the workbench is also fixed with a base and provided with two fourth servo sliding table guide rails and two first conveying belts, the base is located below the first servo sliding table guide rail, the top of the base is fixed with two sliding rails and two supporting blocks, and the base is provided with two material loading plates and a turnover mechanism, the bottom of the two material loading plates is slidably connected with the sliding rails, and the top of the material loading plates is provided with a PCB board; the side of each supporting block is provided with a second cylinder, the piston rod of the second cylinder penetrates through the supporting block and is connected with the side of the material loading plate.
[0007] Two fourth servo sliding rail movable seats are connected with the object carrier and one end of the object carrier is located below the second servo sliding rail, a middle frame is arranged in the object carrier; two first conveying belts are matched with each other and located below the first servo sliding rail and the second servo sliding rail and the top end of the first conveying belts is connected with the assembling table.
[0008] Optionally, the turnover mechanism comprises two supporting rods, a third cylinder is arranged on the side surface of each of the two supporting rods, a movable plate is connected with the piston rod of the third cylinder, a motor is fixed on the side surface of the movable plate, a first connecting plate is connected with the output end of the motor, a straight plate is fixed on the side surface of the first connecting plate, and a plurality of second electromagnetic suction cups are arranged on the bottom end of the straight plate.
[0009] Optionally, the clamping mechanism comprises two fourth cylinders, the two fourth cylinders are oppositely arranged and fixedly connected with the second L-shaped plate through a round rod, and a clamping plate is connected with the piston rod of each of the fourth cylinders.
[0010] Optionally, a limiting plate is further arranged on the bottom end of the second L-shaped plate, the limiting plate is located between the two clamping plates and fixedly connected with the second L-shaped plate through a plurality of connecting rods.
[0011] Optionally, a fifth servo sliding rail and two second conveying belts are further arranged on the top end of the workbench, a third L-shaped plate is connected with the movable seat of the fifth servo sliding rail, and a fifth cylinder is fixed on the side surface of the third L-shaped plate, and a top table is connected with the piston rod of the fifth cylinder.
[0012] In the modular automated assembly equipment provided by this utility model, a first U-shaped plate and a second U-shaped plate are fixed to the top of the worktable. A horizontally arranged first servo slide rail and a second servo slide rail are respectively installed on the top of the first U-shaped plate and the second U-shaped plate. A first movable plate is connected to the movable seat of the first servo slide rail. A first support plate is fixed to the side of the first movable plate. A first cylinder is installed on the side of the first support plate, and its piston rod is connected to a first L-shaped plate. Several first electromagnetic chucks are installed at the bottom of the first L-shaped plate. A vertically arranged third servo slide rail is connected to the movable seat of the second servo slide rail. A second movable plate is connected to the movable seat of the third servo slide rail. A second L-shaped plate is fixed to the side of the second movable plate, and a clamping mechanism is fixed to the bottom of the second L-shaped plate. A bottom plate is also fixed to the top of the worktable. The assembly equipment is equipped with two fourth servo slide rails and two first conveyor belts. The base is located below the first servo slide rails, and its top is fixed with two slide rails and two support blocks, and is equipped with two material trays and a flipping mechanism. The bottom ends of the two material trays are slidably connected to the slide rails, and the tops are equipped with PCB boards. The sides of the two support blocks are each equipped with a second cylinder, and the piston rods of the cylinders pass through the support blocks and are respectively connected to the sides of the two material trays. The movable seats of the two fourth servo slide rails are each connected to a material tray, one end of which is located below the second servo slide rail. The material trays are equipped with a middle frame. The two first conveyor belts cooperate with each other and are located below the first servo slide rails and the second servo slide rails, and their tops are connected to an assembly table. Using this assembly equipment, the degree of automation is high, ensuring its assembly efficiency and meeting the processing needs of enterprises. Attached Figure Description
[0013] Figure 1 This is a schematic diagram of the structure of the automated module assembly equipment provided by this utility model;
[0014] Figure 2 This is a rear view of the automated module assembly equipment provided by this utility model;
[0015] Figure 3 yes Figure 2 Enlarged view of A in the middle;
[0016] Figure 4 This is a bottom view of the automated module assembly equipment provided by this utility model;
[0017] Figure 5 yes Figure 4 A magnified view of B in the middle. Detailed Implementation
[0018] Clearly, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0019] It should be noted that when a component is referred to as being "fixed" to another component, it can be directly on the other component or intervening components can also be present. When a component is referred to as being "connected" to another component, it can be directly connected to the other component or intervening components can also be present. When a component is referred to as being "disposed" on another component, it can be directly on the other component or intervening components can also be present. The terms "vertical", "horizontal", "left", "right", and similar expressions used herein are for illustrative purposes only.
[0020] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs. The terminology used in the description of the application herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the application. As used herein, the term "and / or" includes any and all combinations of one or more of the associated listed items.
[0021] The present application provides a kind of module automatic assembly equipment, its structure is as Figures 1-5As shown, it comprises a workbench 1, the top of the workbench 1 is fixed with a first U-shaped plate 2 and a second U-shaped plate 3, the top of the first U-shaped plate 2 and the second U-shaped plate 3 is respectively installed with a horizontally arranged first servo sliding table guide rail 4 and a second servo sliding table guide rail 5, the movable seat of the first servo sliding table guide rail 4 is connected with a first moving plate 20, the side of the first moving plate 20 is fixed with a first supporting plate 21, the side of the first supporting plate 21 is installed with a first air cylinder 22, the piston rod of which is connected with a first L-shaped plate 23, the bottom of the first L-shaped plate 23 is installed with a plurality of first electromagnetic suction cups 24, the movable seat of the second servo sliding table guide rail 5 is connected with a vertically arranged third servo sliding table guide rail 27, the movable seat of the third servo sliding table guide rail 27 is connected with a second moving plate 28, the side of the second moving plate 28 is fixed with a second L-shaped plate 29, the bottom of the second L-shaped plate 29 is fixed with a clamping mechanism; the top of the workbench 1 is also fixed with a base 6 and is installed with two fourth servo sliding table guide rails 7 and two first conveying belts 25, the base 6 is located below the first servo sliding table guide rail 4 and the top of the base 6 is fixed with two slide rails 8 and two supporting blocks 10 and is provided with two material loading discs 9 and a turnover mechanism, the bottom of each of the two material loading discs 9 is slidably connected with the slide rail 8, the top is provided with a PCB board 13, the side of each of the two supporting blocks 10 is installed with a second air cylinder 12, the piston rod of each of the two second air cylinders 12 penetrates through the supporting block 10 and is connected with the side of each of the two material loading discs 9, the movable seat of each of the two fourth servo sliding table guide rails 7 is connected with a material loading disc 36 and one end of the material loading disc 36 is located below the second servo sliding table guide rail 5, the material loading disc 36 is provided with a middle frame 33, the two first conveying belts 25 are matched with each other and are located below the first servo sliding table guide rail 4 and the second servo sliding table guide rail 5 and the top of the two first conveying belts 25 is connected with an assembly table 26, wherein the first servo sliding table guide rail 4, the second servo sliding table guide rail 5, the third servo sliding table guide rail 27 and the fourth servo sliding table guide rail 7 are integral modules of motors and linear guides, the first servo sliding table guide rail 4 serves to drive the first moving plate 20 to move horizontally, the second servo sliding table guide rail 5 serves to drive the third servo sliding table guide rail 27 to move horizontally, the third servo sliding table guide rail 27 serves to drive the second moving plate 28 to move vertically, and the fourth servo sliding table guide rail 7 serves to drive the material loading disc 36 to move horizontally. The use of the module automatic assembly equipment has high automation degree, ensures the assembly efficiency and meets the enterprise processing demand.
[0022] Specifically, the turnover mechanism comprises two supporting rods 11, the side of each of the two supporting rods 11 is installed with a third air cylinder 14, the piston rod of each of the third air cylinders 14 is connected with a movable plate 15, the side of the movable plate 15 is fixed with a motor 16, the output end of the motor 16 is connected with a first connecting plate 17, the side of the first connecting plate 17 is fixed with a straight plate 18, the bottom of the straight plate 18 is installed with a plurality of second electromagnetic suction cups 19, the plurality of second electromagnetic suction cups 19 are driven by the piston rod of the third air cylinder 14 to move downward to suck the PCB board, then the PCB board is lifted to a certain height by the piston rod of the third air cylinder 14, at this time, the PCB board is turned over by the output end of the motor 16 to facilitate the smooth progress of the subsequent conveying work.
[0023] Specifically, the clamping mechanism includes two fourth cylinders 31, the two fourth cylinders 31 are oppositely arranged and are fixedly connected with the second L-shaped plate 29 through round rods 30, and the piston rods of the two fourth cylinders 31 are connected with clamping plates 32, the clamping plates 32 are driven by the piston rods of the two fourth cylinders 31 to move inward to clamp the middle frame.
[0024] Further, the second L-shaped plate 29 is further provided with a limiting plate 34 at the bottom end, the limiting plate 34 is located between the two clamping plates 32 and is fixedly connected with the second L-shaped plate 29 through a plurality of connecting rods 35.
[0025] Further, the workbench 1 is further provided with a fifth servo sliding table guide rail 37 and two second conveying belts 38 at the top end, the fifth servo sliding table guide rail 37 is movably connected with a third L-shaped plate 39, a fifth cylinder 40 is fixedly arranged on the side surface of the third L-shaped plate 39, and the piston rod of the fifth cylinder 40 is connected with a top table 41, the fifth servo sliding table guide rail 37 is an integrated module of a motor and a linear guide rail, and the function of the fifth servo sliding table guide rail 37 is to drive the third L-shaped plate 39 to move horizontally, the conveying directions of the second conveying belts 38 and the first conveying belt 25 are opposite, the top table 41 is driven by the piston rod of the fifth cylinder 40 to move upward and bear the assembled module conveyed by the first conveying belt 25, at this time, the third L-shaped plate 39, the top table 41 and the module are driven by the fifth servo sliding table guide rail 37 to move horizontally to one end of the second conveying belt 38, and finally the assembled module is conveyed out by the second conveying belt 38.
[0026] The working principle of the utility model is as follows: first, the clamping mechanism is driven by the third servo sliding table guide rail 27 to move downward to clamp the middle frame 33, then the middle frame 33 is driven by the second servo sliding table guide rail 5 to move horizontally to the assembly table 26, at this time, the assembly table 26 moves to the position below the first servo sliding table guide rail 4 under the conveying of the first conveying belt 25, at the same time, a plurality of second electromagnetic suction cups 19 are driven by the piston rod of the third cylinder 14 to move downward to clamp the PCB board, then the PCB board is lifted to a certain height by the piston rod of the third cylinder 14, at this time, the PCB board is turned over by the output end of the motor 16, then the first cylinder 22 is started, the piston rod of the first cylinder 22 drives a plurality of first electromagnetic suction cups 24 to move downward to clamp the PCB board, and finally the first L-shaped plate 23 and the PCB board are driven by the first servo sliding table guide rail 4 to move to the middle frame 33 and are assembled under the driving of the first cylinder 22.
[0027] The above description is only the description of the preferred embodiment of the utility model, and does not limit the scope of the utility model, any change and modification of the utility model made by the ordinary skilled in the art according to the above disclosure is within the protection scope of the claims.
Claims
1. A modular automated assembly apparatus comprising a worktable (1), characterized in that, The workbench (1) top is fixed with first U-shaped plate (2) and second U-shaped plate (3), first U-shaped plate (2) and second U-shaped plate (3) top is installed with horizontal first servo slide rail (4) and second servo slide rail (5) respectively, first servo slide rail (4) movable seat is connected with first moving plate (20), first moving plate (20) side is fixed with first support plate (21), first support plate (21) side is installed with first cylinder (22), its piston rod is connected with first L-shaped plate (23), first L-shaped plate (23) bottom is installed with a plurality of first electromagnetic chuck (24), second servo slide rail (5) movable seat is connected with vertical third servo slide rail (27), third servo slide rail (27) movable seat is connected with second moving plate (28), second moving plate (28) side is fixed with second L-shaped plate (29), second L-shaped plate (29) bottom is fixed with clamping mechanism; The workbench (1) top is also fixed with base (6) and is installed with two fourth servo slide rails (7) and two first conveying belts (25), the base (6) is located below the first servo slide rail (4), and two slide rails (8) and two supporting blocks (10) are fixed to the top of the base (6), two supporting blocks (10) are provided with two material loading plates (9) and a turnover mechanism, the bottom of the two material loading plates (9) is slidably connected with the slide rails (8), and a PCB board (13) is arranged at the top of the two material loading plates (9); second cylinders (12) are arranged on the side surfaces of the two supporting blocks (10), the piston rods of the second cylinders (12) penetrate through the supporting blocks (10) and are connected with the side surfaces of the two material loading plates (9) respectively; The movable seats of the two fourth servo slide rails (7) are connected with a material loading plate (36), and one end of the material loading plate (36) is located below the second servo slide rail (5); the two first conveying belts (25) are matched with each other and located below the first servo slide rail (4) and the second servo slide rail (5), and an assembly table (26) is connected to the top of the two first conveying belts (25).
2. The automated module assembly equipment as described in claim 1, characterized in that, The turnover mechanism comprises two supporting rods (11), third cylinders (14) are arranged on the side surfaces of the two supporting rods (11), the piston rods of the third cylinders (14) are connected with movable plates (15), motors (16) are arranged on the side surfaces of the movable plates (15), first connecting plates (17) are connected to the output ends of the motors (16), straight plates (18) are fixed to the side surfaces of the first connecting plates (17), and a plurality of second electromagnetic chucks (19) are arranged on the bottom of the straight plates (18).
3. The modular automated assembly apparatus of claim 1, wherein, The clamping mechanism comprises two fourth cylinders (31), the two fourth cylinders (31) are arranged opposite to each other, are fixedly connected with the second L-shaped plate (29) through round rods (30), and the piston rods of the two fourth cylinders (31) are connected with clamping plates (32).
4. The modular automated assembly apparatus of claim 3, wherein, The bottom of the second L-shaped plate (29) is also provided with a limiting plate (34), the limiting plate (34) is located between the two clamping plates (32) and is fixedly connected with the second L-shaped plate (29) through a plurality of connecting rods (35).
5. The modular automated assembly apparatus of claim 1, wherein, The top end of the workbench (1) is also provided with a fifth servo sliding table guide rail (37) and two second conveying belts (38), the fifth servo sliding table guide rail (37) is movably connected with a third L-shaped plate (39), the side surface of the third L-shaped plate (39) is fixedly connected with a fifth cylinder (40), and the piston rod of the fifth cylinder (40) is connected with a top table (41).