Integrated automatic tapping system for welding tool

Abstract

The utility model belongs to the field of welding tool equipment, and particularly relates to an integrated automatic tapping system of a welding tool. Comprising a welding tool, a fixed mounting base is arranged at the position, corresponding to a tapping position, of the welding tool, a side-mounted motor lead screw module is mounted on the fixed mounting base and comprises a lead screw and a servo motor, the servo motor drives the lead screw to rotate, a tapping motor is mounted on the lead screw, and the servo motor drives the tapping motor to ascend and descend. A waste collecting air cylinder is installed on the side face above the trepanning motor. According to the integrated automatic tapping system for the welding tool, after a part is clamped in place, a starting button is pressed down, and the whole operation process can be automatically completed; the working efficiency is obviously improved, and the workload and the time cost are reduced, so that the maintenance and repair period of equipment is shortened; and the labor intensity of operators is effectively reduced, so that the operators can finish the work more easily.

Description

TECHNICAL FIELD

[0001] The utility model belongs to welding frock equipment field, concretely relates to a welding frock integrated automatic trepanning system. BACKGROUND

[0002] With the continuous development of the world automobile industry, the position of automobile industry is increasingly prominent, and becomes the pillar industry of major automobile producing countries, and the current automobile demand in China is continuously growing.

[0003] The front-end assembly of the heavy commercial vehicle body-in-white is large in size and heavy in weight, and in the production of the front-end assembly, some new models need to be provided with a hole with a diameter of 35mm on the front-end assembly upper beam. In the existing operation process, due to the lack of part fixing frock, a simple template is used to determine the hole opening position, and a pneumatic tool trepanning device is used to open the hole.

[0004] In the prior art, the welding and trepanning of parts are usually two separate processes, and in addition, the iron filings and waste generated in the trepanning process need to be cleaned separately, further increasing the workload and time cost. SUMMARY

[0005] In view of the problems in the prior art, the utility model aims to provide a welding frock integrated automatic trepanning system.

[0006] The utility model solves the technical problems by adopting the following technical scheme: a welding frock integrated automatic trepanning system, comprising a welding frock, a fixed mounting base is arranged at the hole opening position of the welding frock, a side-mounted motor lead screw module is mounted on the fixed mounting base, the side-mounted motor lead screw module comprises a lead screw and a servo motor, the servo motor drives the rotation of the lead screw, a trepanning motor is mounted on the lead screw, the servo motor drives the lifting of the trepanning motor, and a waste collecting cylinder is mounted on the upper side of the trepanning motor.

[0007] Specifically, the lead screw is mounted on the welding frock through a bearing seat up and down, a driven gear is mounted on the lower part of the lead screw, the driven gear is transmissionally connected with a driving gear through a chain or a gear box, and the driving gear is mounted on the motor shaft of the servo motor.

[0008] Specifically, the lead screw is connected with a nut seat on the upper part, the nut seat is mounted with a trepanning motor, a waste collecting cover is mounted on the upper part of the trepanning, and the waste collecting cover collects the iron filings in the punching process.

[0009] Specific is, the welding tool is installed on the control box, the upper part of the control box is installed on the motion controller, the motion controller is linearly connected with the control button box, and the control button box is installed on the outside of the welding tool.

[0010] Specific is, the welding tool is installed on the control box, the upper part of the control box is installed on the motion controller, the motion controller is linearly connected with the control button box, and the control button box is installed on the outside of the welding tool.

[0011] Specific is, the motion controller is linearly connected with the servo motor and the punching motor, and the motion controller controls the action of the servo motor and the punching motor.

[0012] The utility model has the following beneficial effects:

[0013] The utility model discloses a welding tool integrated automatic trepanning system, when the part is clamped in place, the whole operation process can be automatically completed by pressing the start button.

[0014] Significantly improve work efficiency, reduce workload and time cost, thereby shorten the period of equipment maintenance and overhaul;Effectively reduce the labor intensity of personnel operation, so that the operator can more easily complete the work. BRIEF DESCRIPTION OF DRAWINGS

[0015] Fig. 1 It is the front view of the welding tool integrated automatic trepanning system.

[0016] Fig. 2 It is the structure schematic view of the welding tool integrated automatic trepanning system.

[0017] As shown in the figure: 1-welding tool;2-motion controller;3-control box;4-side motor screw rod module;5-servo motor;6-trepanning motor;7-fixed mounting base;8-waste piece collection cylinder;9-waste collection cover;10-control button box;11-screw nut base. DETAILED DESCRIPTION

[0018] The technical scheme in the embodiments of the utility model will be further clearly and completely explained in detail in combination with the drawings in the embodiments of the utility model. Based on the embodiments in the utility model, all other embodiments obtained by the person skilled in the art without creative labor belong to the protection scope of the utility model.

[0019] As Figs. 1-2As shown, a welding tool integrated automatic hole opening system includes a welding tool 1, a fixed mounting base 7 is arranged at a corresponding hole opening position of the welding tool 1, a side-mounted motor lead screw module 4 is mounted on the fixed mounting base 7, the side-mounted motor lead screw module 4 includes a lead screw and a servo motor 5, the servo motor 5 drives the lead screw to rotate, a hole opening motor 6 is mounted on the lead screw, the servo motor 5 drives the hole opening motor 6 to lift, a waste collecting cylinder 8 is mounted on the side of the hole opening motor 6.

[0020] The lead screw is mounted on the welding tool 1 through a bearing seat, a driven gear is mounted on the lower part of the lead screw, the driven gear is connected to a driving gear through a chain or a gear box, and the driving gear is mounted on the motor shaft of the servo motor 5.

[0021] A screw nut seat 11 is mounted on the lead screw, the hole opening motor 6 is mounted on the screw nut seat 11, a waste collecting cover 9 is mounted on the upper part of the hole opening motor 6, and the waste collecting cover 9 collects iron filings in the punching process.

[0022] The waste collecting cylinder 8 is mounted on the welding tool, a magnet is mounted on the cylinder rod end of the waste collecting cylinder 8, and the waste collecting cylinder magnet is close to the waste collecting cover to absorb iron filings.

[0023] A control box 3 is mounted on the welding tool, a motion controller 2 is mounted on the upper part of the control box, the motion controller 2 is linearly connected to a control button box 10, and the control button box 10 is mounted on the outside of the welding tool 1.

[0024] The motion controller 2 is linearly connected to the servo motor 5 and the hole opening motor 6, and the motion controller 2 controls the actions of the servo motor 5 and the hole opening motor 6.

[0025] Since the distance between the part and the welding tool platform is only 500 mm, in order to ensure that the installation size of the punching mechanism can be put into the distance between the part and the welding platform, a side-mounted motor lead screw module is used to reduce the overall length. Since the part hole opening plane is not parallel to the welding tool bottom plate, in order to ensure that the hole opener is parallel to the punching plane, the fixed base can be angle-adjusted to ensure that the hole opener is perpendicular to the part. During the welding process of the part, the motion controller, the side-mounted motor lead screw module and the servo motor cooperate to control the hole opening motor to perform automatic hole opening operation. At the same time, the waste sheet collecting cylinder and the waste collecting cover can automatically collect the hole opening iron filings and the hole opening waste sheets.

[0026] Further description: The machining process needs to be performed on a 1.5 mm thick carbon steel plate to perform a 35 mm diameter hole opening operation, and a hole opener needs to be used. The hole opener first drills a 4 mm positioning hole, and then performs a 35 mm diameter hole opening operation. The feeding speeds of the two processes are different, and the feeding speed can be accurately controlled through the motion controller.

[0027] In order to ensure that the hole opening of the hole opener is successfully completed, the rotation speed of the hole opening motor is reasonably selected and determined through repeated tests.

[0028] Iron filings collection cover is installed below the trepanning machine, with a diameter of 125mm and a depth of 70mm, and a bearing with a diameter of 10mm in the middle. At the beginning of the trepanning machine operation, the iron filings collection cover rotates with the trepanning machine, and stops rotating when it contacts the surface of the part. The iron filings during the trepanning process will fall into the collection cover, avoiding scattering everywhere.

[0029] During the trepanning process, a circular waste piece with a diameter of about 32mm will be formed. Because the part is punched in the welding tool, the welded part will form a cavity, and the waste piece cannot be taken out directly after falling into the cavity. There is a hole with a diameter of 40mm at the rear of the part, and a waste piece collection cylinder is installed, and a permanent magnet is fixed at the front end of the cylinder rod. During the trepanning process, the controller controls the cylinder to extend above the trepanning machine. After the trepanning machine completes the trepanning, it continues to feed to a position 5mm away from the permanent magnet, and the strong magnet will attract the waste piece, and the trepanning machine will return to the original position at high speed. The waste piece collection cylinder sucks the waste piece to retract, so as to take out the waste piece from the cavity.

[0030] When the part is positioned and clamped by the welding tool clamp during trepanning, the whole operation process can be automatically completed by pressing the start button after the part is clamped in place.

[0031] The utility model is not limited to the above-mentioned embodiment, anyone should know the structural change made under the inspiration of the utility model, any technical scheme with the same or similar as the utility model falls into the protection scope of the utility model.

[0032] The technical, shape and structure parts not described in detail in the utility model are well-known technologies.

[0033] It should be noted that in this paper, relationship terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between the entities or operations. Moreover, the term "includes", "contains" or any other variant thereof is intended to cover non-exclusive inclusion, so that the process, method, article or equipment including a series of elements not only includes those elements, but also includes other elements not explicitly listed or inherent to such process, method, article or equipment.

[0034] Although the embodiments of the utility model have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to these embodiments without departing from the principles and spirits of the utility model, and the scope of the utility model is defined by the appended claims and their equivalents.

Claims

1. A welding fixture integrated automatic hole opening system, characterized by, The utility model provides a welding tool, which comprises a fixed mounting base arranged at a corresponding hole position, a side-mounted motor screw module mounted on the fixed mounting base, a screw rod and a servo motor, the servo motor drives the screw rod to rotate, a hole motor mounted on the screw rod, the servo motor drives the hole motor to lift, a waste collecting cylinder mounted on the upper side of the hole motor.

2. The welding fixture integrated automatic hole popping system of claim 1, wherein, The screw rod is installed on the welding tool through a bearing seat, a driven gear is mounted on the lower part of the screw rod, the driven gear is connected to a driving gear through a chain or a gear box, and the driving gear is mounted on the motor shaft of the servo motor.

3. The welding fixture integrated automatic hole popping system of claim 2, wherein, A thread nut seat is mounted on the screw rod, a hole motor is mounted on the thread nut seat, a waste collecting cover is mounted on the upper part of the hole, and the waste collecting cover collects iron filings in the punching process.

4. The welding fixture integrated automatic hole popping system of claim 3, wherein, A waste collecting cylinder is mounted on the welding tool, a magnet is mounted on the cylinder rod end of the waste collecting cylinder, and the magnet of the waste collecting cylinder is close to the waste collecting cover to attract the iron filings.

5. The welding fixture integrated automatic hole popping system of claim 1, wherein, A control box is mounted on the welding tool, a motion controller is mounted on the upper part of the control box, the motion controller is linearly connected to a control button box, and the control button box is mounted on the outside of the welding tool.

6. The welding fixture integrated automatic hole popping system of claim 5, wherein, The motion controller is linearly connected to the servo motor and the hole motor, and the motion controller controls the actions of the servo motor and the hole motor.

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