Limiting tool
By designing the movable and limiting components of the limiting fixture, the problem of insufficient precision in manual film winding was solved, achieving precise positioning of film winding and improving the cutting quality and production stability of photovoltaic modules.
Patent Information
- Application Number
- CN202520209623.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-10
- Publication Date
- 2026-02-06
- Estimated Expiration
- 2035-02-10
AI Technical Summary
In existing technologies, the precision of manually winding the adhesive film is limited, which leads to the offset of the film winding position, affects the cutting quality, and causes problems such as insufficient adhesive, bubbles, and cracks in photovoltaic modules.
Design a limiting fixture, including a movable component and a limiting component. The position of the limiting component is adjusted by the movable component extending and retracting along the axial direction of the winding component to ensure that the adhesive film is wound within a specified range and to prevent deviation.
This improved the quality of the adhesive film cutting, avoiding problems such as insufficient adhesive, bubbles, and cracks in photovoltaic modules, thus enhancing the stability of photovoltaic module production and product quality.
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Figure CN223877096U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of photovoltaic module production, in particular to a limiting tool. BACKGROUND
[0002] In the adhesive film laying stage of the photovoltaic module, the adhesive film roll needs to be installed on the cutting machine. At present, the adhesive film is mainly wound on the air inflation shaft manually, and the air inflation shaft is inflated to fix the position of the adhesive film. Although the air inflation shaft has a scale to assist positioning, the manual winding operation has limited accuracy, which can easily cause the winding position of the adhesive film to deviate, thereby affecting the cutting quality of the adhesive film, causing problems such as lack of adhesive, bubbles, and cracks in the photovoltaic module in the laminating process, and affecting the overall reliability of the product.
[0003] The information disclosed in this BACKGROUND section is only for the purpose of increasing the understanding of the background of the present application and should not be regarded as an acknowledgment or any form of suggestion that it forms prior art of this application. SUMMARY
[0004] Therefore, it is necessary to provide a limiting tool in view of the problem that the manual winding operation has limited accuracy, which can easily cause the winding position of the adhesive film to deviate, thereby affecting the cutting quality of the adhesive film.
[0005] A limiting tool comprises:
[0006] a movable assembly arranged on the winding assembly and capable of extending and retracting along the axial direction of the winding assembly; and
[0007] a limiting assembly connected to the movable end of the movable assembly, the movable assembly being configured to move the limiting assembly along the axial direction of the winding assembly, and the limiting assembly being configured to abut against the roll.
[0008] In one embodiment, the movable assembly comprises a fixed member and a movable member connected by sliding, the movable member slides relative to the fixed member along the axial direction of the winding assembly, and the movable member is connected to the limiting assembly.
[0009] In one embodiment, the fixed member comprises a sliding rail, the movable member comprises a sliding block, the sliding block is connected to the sliding rail by sliding, the sliding rail extends along the axial direction of the winding assembly, and the sliding block is connected to the limiting assembly.
[0010] In one embodiment, the fixed member comprises a fixed portion and a limiting portion connected to each other, the fixed portion extends along the axial direction of the winding assembly, the fixed portion is connected to the movable member by sliding, and the limiting portion abuts against the end of the winding assembly along the axial direction thereof.
[0011] In one of the embodiments, the limiting assembly comprises a clamping portion and an abutting portion connected together, the clamping portion is connected to the movable end of the movable assembly, and is used to clamp the winding assembly; the abutting portion is used to abut against the roll material when the clamping portion is clamped on the winding assembly.
[0012] In one of the embodiments, an anti-skid part is protruded on the clamping surface of the clamping portion, and is used to abut against the winding assembly.
[0013] In one of the embodiments, the clamping portion comprises two clamping arms connected to the movable end, and the abutting portion is arranged on the clamping arms; the two clamping arms are used to elastically clamp on the winding assembly.
[0014] In one of the embodiments, the clamping portion further comprises an elastic member connected between the two clamping arms.
[0015] In one of the embodiments, the abutting portion comprises two abutting members arranged on the two clamping arms respectively.
[0016] In one of the embodiments, the abutting members are arranged on the side of the corresponding clamping arms away from the clamping portion, and extend along the radial direction of the winding assembly away from the clamping arms.
[0017] The above limiting tool is installed on the winding assembly (inflatable shaft), and since the movable assembly can be axially extended and retracted along the winding assembly, the limiting assembly connected to the movable end of the movable assembly can be moved along the axial direction by adjusting the movable assembly. During the installation of the adhesive film roll, the position of the limiting assembly is first adjusted by the movable assembly according to the requirements such as the required winding position of the adhesive film, so that the limiting assembly is located at the boundary position of the winding of the adhesive film. When the adhesive film is wound, the limiting assembly abuts against the roll material, so as to limit the winding range of the adhesive film, and effectively prevent the winding position of the adhesive film from deviating. Compared with the manual positioning method relying on the scale of the inflatable shaft and the limited operation precision, the limiting tool can more accurately determine the winding position of the adhesive film, so as to ensure the cutting quality of the adhesive film, avoid the problems of lack of adhesive, bubbles, and broken pieces in the photovoltaic assembly in the lamination process due to the deviation of the winding position of the adhesive film, and greatly improve the stability of the adhesive film laying and the subsequent photovoltaic assembly production process and the product quality. BRIEF DESCRIPTION OF DRAWINGS
[0018] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the drawings needed to be used in the embodiments or the prior art description will be briefly introduced below. Obviously, the drawings in the following description are only embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative labor based on the disclosed drawings.
[0019] Figure 1 A limiting tool and a winding assembly are provided.
[0020] Figure 2 A limiting tool is provided.
[0021] Reference signs: 100, limiting tool; 1, movable assembly; 11, fixed part; 111, sliding rail; 112, fixed part; 113, limiting part; 1131, first part; 1132, second part; 1133, third part; 12, movable part; 121, sliding block; 2, limiting assembly; 21, clamping part; 211, clamping arm; 212, elastic part; 213, supporting part; 214, anti-skid part; 22, abutting part; 221, abutting part; 200, winding assembly. DETAILED DESCRIPTION
[0022] To make the above objectives, features and advantages of the present application more apparent, specific embodiments of the present application are described in detail below with reference to the accompanying drawings. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present application. However, the present application can be practiced in a number of ways other than those specifically described herein, and skilled artisans can make similar improvements without departing from the spirit of the present application, so the present application is not limited to the specific embodiments disclosed below.
[0023] In the process of laying the adhesive film of a photovoltaic assembly, the adhesive film roll needs to be installed on a cutting machine. At present, manual operation is used to complete the winding operation of the adhesive film on the inflatable shaft. The operator first needs to attach one end of the adhesive film to the surface of the inflatable shaft, and then gradually winds the adhesive film on the inflatable shaft. After completing the winding, the inflatable shaft is inflated, and the pressure generated by the gas expansion is used to fix the position of the adhesive film, preventing it from loosening or shifting in subsequent operations. Although a scale is designed on the inflatable shaft, the operator may make errors in reading the scale when winding, resulting in large or small shifts in the winding position of the adhesive film. This inaccuracy in winding position will affect the cutting quality of the adhesive film.
[0024] Please refer to Figure 1, based on the above problems, the application provides a limiting tool 100, which comprises a movable assembly 1 and a limiting assembly 2. The movable assembly 1 is arranged on a winding assembly 200 and can extend and retract along the axial direction of the winding assembly 200. The limiting assembly 2 is connected to the movable end of the movable assembly 1, the movable assembly 1 is used to move the limiting assembly 2 along the axial direction of the winding assembly 200, and the limiting assembly 2 is used to abut against the material roll. The limiting tool 100 is installed on the winding assembly 200 (inflatable shaft), because the movable assembly 1 can extend and retract along the axial direction of the winding assembly 200, by adjusting the movable assembly 1, the limiting assembly 2 connected to the movable end of the movable assembly 1 can be moved along the axial direction. In the process of installing the adhesive film roll, first, according to the required winding position of the adhesive film, the position of the limiting assembly 2 is adjusted in advance through the movable assembly 1, so that the limiting assembly 2 is located at the boundary position of the adhesive film winding. When the adhesive film is wound, the limiting assembly 2 abuts against the material roll, so that the winding range of the adhesive film is limited, and the deviation of the winding position of the adhesive film is effectively prevented. Compared with the method of positioning by relying on the scale of the inflatable shaft and the limited operation precision, the limiting tool 100 can more accurately determine the winding position of the adhesive film, so as to ensure the cutting quality of the adhesive film, avoid the problems of lack of adhesive, bubbles, and cracks of photovoltaic modules in the laminating process caused by the deviation of the winding position of the adhesive film, and greatly improve the stability of the adhesive film laying and the subsequent photovoltaic module production process and the product quality.
[0025] In optional embodiments, the movable assembly 1 and the limiting assembly 2 can be integrally formed. For example, the limiting tool 100 is an integrally formed telescopic sleeve, the telescopic sleeve can extend and retract along the axial direction of the telescopic sleeve, the telescopic sleeve can be sleeved on the winding assembly 200, and one side end of the telescopic sleeve is used to abut against the material roll. In other optional embodiments, the movable assembly 1 and the limiting assembly 2 are separately formed. For example, the movable assembly 1 can be a sliding assembly, a folding assembly, a nested assembly or the like which can change the length of the assembly.
[0026] The application does not limit the arrangement mode of the movable assembly 1 on the winding assembly 200. The movable assembly 1 can be sleeved on the outer periphery of the winding assembly 200 or arranged on one side of the winding assembly 200. For example, when the movable assembly 1 is a sliding assembly or a folding assembly, the movable assembly 1 can be arranged on one side of the winding assembly 200. When the movable assembly 1 is a nested assembly, the movable assembly 1 can be sleeved on the outer periphery of the winding assembly 200.
[0027] Please refer to Figure 2 In some embodiments, the movable assembly 1 comprises a fixed part 11 and a movable part 12 which are connected in a sliding mode, the movable part 12 slides along the axial direction of the winding assembly 200 relative to the fixed part 11, and the movable part 12 is connected with the limiting assembly 2. The fixed part 11 and the movable part 12 which are connected in a sliding mode can provide better stability and are more convenient to install and disassemble.
[0028] In optional embodiments, when the movable assembly 1 is a nested assembly, the fixed part 11 can include an inner tube sleeved on the outer periphery of the winding assembly 200, and the movable part 12 includes an outer tube in nested sliding connection with the inner tube, and the outer tube can slide relative to the inner tube along the axial direction of the winding assembly 200.
[0029] Referring to Figure 2 In other optional embodiments, when the movable assembly 1 is a sliding assembly, in some embodiments, the fixed part 11 includes a sliding rail 111, and the movable part 12 includes a sliding block 121 in sliding connection with the sliding rail 111, the sliding rail 111 extends along the axial direction of the winding assembly 200, and the sliding block 121 is connected with the limiting assembly 2. The linear motion of the sliding rail 111 and the sliding block 121 has higher precision.
[0030] Referring to Figure 2 In some embodiments, the fixed part 11 includes a fixed portion 112 and a limiting portion 113 connected with each other, the fixed portion 112 extends along the axial direction of the winding assembly 200, the fixed portion 112 is in sliding connection with the movable part 12, and the limiting portion 113 abuts against the end of the winding assembly 200 along the axial direction thereof. By arranging the limiting portion 113, the axial position of the fixed part 11 on the winding assembly 200 can be positioned, and the fixed part 11 can be prevented from being deviated.
[0031] Referring to Figure 2 In optional embodiments, the limiting portion 113 includes a first portion 1131 and a second portion 1132 connected by bending. The first portion 1131 is connected with the fixed portion 112, and the second portion 1132 abuts against the end of the winding assembly 200 along the axial direction thereof. The second portion 1132 can increase the abutting area of the limiting portion 113 and the winding assembly 200.
[0032] Referring to Figure 2 In optional embodiments, the limiting portion 113 further includes a third portion 1133 connected with the second portion 1132. The third portion 1133 is provided with a notch, and the third portion 1133 is used for clamping the winding shaft of the winding assembly 200. The third portion 1133 can further increase the connection stability of the limiting portion 113.
[0033] Referring to Figure 2 In optional embodiments, the fixed portion 112 includes the sliding rail 111, and the first portion 1131 of the limiting portion 113 is arranged in the sliding groove of the sliding rail 111 and extends along the length direction of the sliding rail 111, so as to increase the connection area of the limiting portion 113 and the fixed portion 112, and further increase the connection stability of the limiting portion 113 and the fixed portion 112.
[0034] Referring to Figure 2In some embodiments, the limiting assembly 2 comprises a clamping portion 21 and an abutting portion 22 connected together, the clamping portion 21 is connected to the movable end of the movable assembly 1, and the clamping portion 21 is used to clamp the winding assembly 200, and the abutting portion 22 is used to abut against the winding material when the clamping portion 21 is clamped on the winding assembly 200. The clamping portion 21 is arranged to prevent the limiting assembly 2 from loosening, and to make the installation and position adjustment of the limiting tool 100 more flexible, and only needs to clamp the clamping portion 21 on the specified position of the winding assembly 200.
[0035] In optional embodiments, the clamping portion 21 can be elastically clamped on the winding assembly 200, or can be rigidly clamped on the winding assembly 200. For example, when the clamping portion 21 is rigidly clamped, the clamping portion 21 can be a pneumatic or electric clamp jaw.
[0036] Please refer to Figure 2 In some embodiments, the clamping portion 21 comprises two clamping arms 211 connected to the movable end, and the abutting portion 22 is arranged on the clamping arms 211, and the two clamping arms 211 are used to elastically clamp on the winding assembly 200. The clamping arms 211 are elastically clamped on the winding assembly 200, which can adapt to winding assemblies 200 of different radial sizes, and can also simplify the structure of the clamping portion 21. In addition, the two clamping arms 211 can be clamped on the two side circumferential surfaces of the winding assembly 200, which can increase the clamping area of the clamping portion 21, and further improve the clamping stability.
[0037] In optional embodiments, the clamping arms 211 can be elastic clamping arms, for example, the clamping arms 211 are elastic pieces, and the clamping portion 21 further comprises a clamping handle, and the clamping handle and the elastic pieces form a clamping structure similar to a dovetail clamp. The clamping handle is connected to the elastic pieces, and by pressing the tail handle, the two elastic pieces are away from each other to clamp the winding assembly 200, and by releasing the tail handle, the two elastic pieces are close to each other.
[0038] Please refer to Figure 2 In other optional embodiments, the clamping arms 211 are non-elastic clamping arms, and in some embodiments, the clamping portion 21 further comprises an elastic member 212 connected between the two clamping arms 211. The elastic member 212 can facilitate clamping, and can also stabilize the distribution of clamping force, so that the clamping force of the two clamping arms 211 remains balanced.
[0039] Please refer to Figure 2In optional embodiments, the clamping portion 21 further comprises a support 213, which is connected to the clamping arm 211 and / or the elastic member 212 at one end along the length of the support 213, and connected to the movable member 12 in the movable assembly 1 at the other end of the support 213. The support 213 can be connected to the clamping arm 211, or connected to the outside of the elastic member 212, or the support 213 can be connected to both the clamping arm 211 and the elastic member 212. The addition of the support 213 can improve the connection stability between the clamping portion 21 and the movable member 12, and further improve the connection stability between the limiting assembly 2 and the movable assembly 1.
[0040] Referring to Figure 2 In some embodiments, the clamping surface of the clamping portion 21 is provided with an anti-skid portion 214, which is used to abut against the winding assembly 200. The provision of the anti-skid portion 214 can increase the friction between the clamping portion 21 and the winding assembly 200, and further prevent the clamping position of the clamping portion 21 from shifting.
[0041] Referring to Figure 2 In optional embodiments, the anti-skid portion 214 is provided on the clamping arm 211 of the clamping portion 21.
[0042] Referring to Figure 2 In optional embodiments, the anti-skid portion 214 can be an anti-skid strip, an anti-skid tooth, or the like. When the anti-skid portion 214 is an anti-skid tooth, the anti-skid teeth can be continuously provided along the clamping surface.
[0043] Referring to Figure 2 In some embodiments, the abutting portion 22 comprises two abutting members 221, which are respectively provided on the two clamping arms 211. Since the two clamping arms 211 are clamped on both sides of the winding assembly 200, the provision of the two abutting members 221 can increase the abutting area of the abutting portion 22, and thus can limit the material in a larger area range.
[0044] In optional embodiments, the abutting member 221 can be provided on the top of the clamping arm 211 along the radial direction of the winding assembly 200. The side surface of the abutting member 221 is flush with the side surface of the clamping arm 211. At this time, the material can simultaneously abut against the clamping arm 211 and the abutting member 221.
[0045] Referring to Figure 2 In other optional embodiments, in some embodiments, the abutting member 221 is arranged on the side of the corresponding clamping arm 211 away from the clamping portion 21, and extends away from the clamping arm 211 along the radial direction of the winding assembly 200. At this time, the material only abuts against the abutting member 221. Arranging the abutting member 221 on the side of the clamping arm 211 can increase the connection area between the abutting member 221 and the clamping arm 211, and further increase the connection stability between the abutting member 221 and the clamping arm 211.
[0046] In an optional embodiment, the abutting member 221 can be an abutting plate or an abutting block or the like structure. The shape of the abutting member 221 can be a fan shape or a square shape or the like.
[0047] In summary, the limiting tool 100 provided by the embodiment of the application can fix the movable assembly 1 on the winding assembly 200 through the limiting part 113 on the fixing member 11, pull the movable member 12 to move the movable member 12 along the axial direction of the winding assembly 200 relative to the fixing member 11, and then drive the abutting part 22 of the limiting assembly 2 to move to a specified position, so that the clamping part 21 is clamped on the winding assembly 200, thereby completing the installation of the limiting tool 100, and then the limiting tool 100 can abut against the roll material, so that the roll material is wound at the specified position, the deviation of the roll material is reduced, the cutting quality is improved, and then the product quality of the photovoltaic assembly is improved.
[0048] In the description of the present application, it should be understood that if these terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like appear, these terms indicate the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application.
[0049] In addition, if these terms "first", "second" appear, these terms are only for the purpose of description, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the technical features indicated. Therefore, the features limited by "first", "second" can explicitly or implicitly include at least one of the features. In the description of the present application, if the term "multiple" appears, the meaning of "multiple" is at least two, for example, two, three, etc., unless otherwise explicitly specified and limited.
[0050] In the present application, unless otherwise explicitly specified and limited, if the terms "mounting", "connection", "connection", "fixing" and the like appear, these terms should be understood in a broad sense. For example, it can be fixedly connected, or it can be detachably connected, or it can be integrated; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be the communication or interaction relationship between two elements, unless otherwise explicitly limited. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0051] In the present application, unless specifically defined otherwise, if there is an expression "on" or "under" or similar, it can mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, the first feature "on", "above" and "over" the second feature can be that the first feature is directly above or obliquely above the second feature, or only indicates that the horizontal height of the first feature is higher than that of the second feature. The first feature "under", "below" and "under" the second feature can be that the first feature is directly below or obliquely below the second feature, or only indicates that the horizontal height of the first feature is less than that of the second feature.
[0052] It should be noted that if an element is referred to as being "fixed" or "attached" to another element, it can be directly on the other element or there can be an intervening element. If an element is referred to as being "connected" or "coupled" to another element, it can be directly connected or coupled to the other element, or intervening elements can be present. If present, the terms "vertical", "horizontal", "up", "down", "left", "right" and similar expressions as used herein are for purposes of explanation only and are not intended to be limiting.
[0053] The technical features of the above-described embodiments can be combined in any manner, and in order to make the description concise, not all possible combinations of the technical features in the above-described embodiments are described, however, as long as the combinations of the technical features do not contradict each other, they should be considered to be within the scope of the present disclosure.
[0054] The above-described embodiments only express several implementation manners of the present application, and the description is relatively specific and detailed, but it should not be understood as a limitation on the patent scope of the application. It should be noted that for those skilled in the art, without departing from the concept of the present application, a number of modifications and improvements can be made, which are all within the protection scope of the present application. Therefore, the patent protection scope of the present application should be subject to the appended claims.
Claims
1. A positioning tool (100), characterized in that, The utility model relates to a winding device, including: An activity component (1) is arranged on a winding component (200) and can be telescoped along the axial direction of the winding component (200); and A limiting component (2) is connected to the movable end of the activity component (1), the activity component (1) is used for moving the limiting component (2) along the axial direction of the winding component (200), and the limiting component (2) is used for abutting against a roll material.
2. The position-limiting tool (100) according to claim 1, characterized in that The activity component (1) includes a fixed part (11) and a movable part (12) connected by sliding, the movable part (12) slides relative to the fixed part (11) along the axial direction of the winding component (200), and the movable part (12) is connected to the limiting component (2).
3. The position-limiting tool (100) according to claim 2, characterized in that The fixed part (11) includes a sliding rail (111), the movable part (12) includes a sliding block (121), the sliding block (121) is connected to the sliding rail (111) by sliding, the sliding rail (111) extends along the axial direction of the winding component (200), and the sliding block (121) is connected to the limiting component (2).
4. The position-limiting tool (100) according to claim 2, characterized in that The fixed part (11) includes a fixed part (112) and a limiting part (113) connected to each other, the fixed part (112) extends along the axial direction of the winding component (200), the fixed part (112) is connected to the movable part (12) by sliding, and the limiting part (113) abuts against the end of the winding component (200) along the axial direction.
5. The position-limiting tool (100) according to claim 1, characterized in that The limiting component (2) includes a clamping part (21) and an abutting part (22) connected to each other, the clamping part (21) is connected to the movable end of the activity component (1), the clamping part (21) is used for clamping the winding component (200), and the abutting part (22) is used for abutting against the roll material when the clamping part (21) is clamped on the winding component (200).
6. The position-limiting tool (100) according to claim 5, characterized in that An anti-skid part (214) is arranged on the clamping surface of the clamping part (21), and the anti-skid part (214) is used for abutting against the winding component (200).
7. The position-limiting tool (100) according to claim 5, characterized in that The clamping part (21) includes two clamping arms (211) connected to the movable end, the abutting part (22) is arranged on the clamping arms (211), and the two clamping arms (211) are used for elastically clamping the winding component (200).
8. The position-limiting tool (100) according to claim 7, characterized in that The clamping part (21) further includes an elastic part (212) connected between the two clamping arms (211).
9. The position-limiting tool (100) according to claim 7, characterized in that The abutting part (22) includes two abutting parts (221), and the two abutting parts (221) are respectively arranged on the two clamping arms (211).
10. The position-limiting tool (100) according to claim 9, characterized in that The abutting part (221) is arranged on the side of the corresponding clamping arm (211) away from the clamping part (21) and extends away from the clamping arm (211) along the radial direction of the winding component (200).