Easily-compressed bottle recycling device
By designing a recycling device for easily compressible bottles, and utilizing the coordinated work of components such as gears, crushing rollers, and hydraulic rods, the device achieves automatic feeding and further compression of the compressed material blocks, solving the problem of manual material handling required in traditional devices and improving the practicality and efficiency of the device.
Patent Information
- Application Number
- CN202520077107.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-14
- Publication Date
- 2026-02-06
- Estimated Expiration
- 2035-01-14
AI Technical Summary
Traditional bottle recycling devices require manual removal of the compressed material after compression, which is time-consuming, labor-intensive, and reduces the practicality of the device.
A device for recycling easily compressible bottles was designed, comprising a shell, a feeding hopper, a motor, a rotating shaft, a compression assembly, a discharge assembly, a shaping assembly, and auxiliary components. Through the coordinated work of components such as gears, crushing rollers, and hydraulic rods, the device achieves automated material feeding and further compression, thereby improving its practicality.
It enables automatic feeding and further compression of compressed material blocks, improving the practicality and efficiency of the device and reducing the time and labor intensity of manual operation.
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Figure CN223877311U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to bottle recycling technical field especially, relates to an easy compression bottle recycling device. BACKGROUND
[0002] The easy compression bottle refers to the container with soft bottle body material, easy deformation under stress and reduced volume, such as PET plastic bottle and part of soft glass bottle. It is of great significance to recycle such bottles by using the recycling device. From the aspect of environmental protection, it can greatly relieve the space pressure of the landfill site. After compression, the land occupation of the bottles is greatly reduced. It can also reduce the energy and resource consumption required for manufacturing new bottles. According to statistics, recycling plastic bottles can save about 70% of energy, and avoid pollution of soil and water caused by random disposal of bottles. In terms of economic value, the easy compression bottles after recycling become renewable resources, generating income for recycling enterprises. They are sold to processing enterprises and become new products. Production enterprises can reduce costs and gain price advantage in market competition, achieve resource recycling and promote green economic development.
[0003] The traditional bottle recycling device usually places the plastic bottle in the positioning groove, and then drives the extrusion plate to extrude and form the bottle by the hydraulic cylinder, thereby realizing the recycling effect. However, after extrusion, the compressed material block needs to be manually taken out, which not only wastes time and effort, but also reduces the practicality of the device. Therefore, an easy compression bottle recycling device is proposed to solve the above problems. UTILITY MODEL CONTENT
[0004] In order to make up for the above shortcomings, the utility model provides an easy compression bottle recycling device, which aims to improve the structure of automatic discharge and recycling of the compressed material block in the prior art, thereby solving the problem of reduced practicality of the device.
[0005] To achieve the above purpose, the utility model provides the following technical scheme: an easy compression bottle recycling device, comprising a shell, a feeding hopper is fixedly connected to the upper surface of the shell, a motor is fixedly connected to one side of the outer wall of the shell, a rotating shaft one is fixedly connected to the output end of the motor, an extrusion assembly for extruding plastic bottles is installed on the outer wall of the rotating shaft one, a perspective window is fixedly connected in the shell, a discharging assembly is installed on the inner wall of the shell, left and right symmetrical drainage blocks are fixedly connected to the inner wall of the shell, and a fixed plate is fixedly connected to the lower surface of the drainage block;
[0006] The extrusion assembly comprises a gear one, the inner wall of the gear one is fixedly connected to the outer wall of the rotating shaft one, a crushing roller one is fixedly connected to the outer wall of the rotating shaft one, a rotating shaft two is rotatably connected in the shell, a crushing roller two is fixedly connected to the outer wall of the rotating shaft two, a gear two is fixedly connected to one side of the outer wall of the rotating shaft two, and the gear two is meshed and connected with the gear one.
[0007] Further, the discharge assembly comprises a hinged seat, the lower surface of the hinged seat is fixedly connected to the bottom of the inner wall of the shell, the outer wall of the hinged seat is rotationally connected with a hinged block one, the outer wall of the hinged block one is fixedly connected with a hydraulic rod, the inner part of the fixed plate is rotationally connected with a rotating plate, the lower surface of the rotating plate is fixedly connected with a chute plate, and the output end of the hydraulic rod is fixedly connected with a hinged block two.
[0008] Further, the rotating shaft one is fixedly connected with an eccentric plate away from the gear one, the outer wall of the eccentric plate is slidably connected to the inner wall of the T-shaped limiting plate, the lower surface of the T-shaped limiting plate is fixedly connected with a limiting plate one, the upper surface of the fixed plate is fixedly connected with a guide block, the shell is internally provided with a shaping assembly, the shell is internally provided with an auxiliary assembly, and the outer wall of the shell is rotationally connected with a discharge door.
[0009] Further, the shaping assembly comprises a fixed shaft, the outer wall of the fixed shaft is slidably connected to the inside of the shell, the outer wall of the fixed shaft is rotationally connected with a limiting wheel, the outer wall of the fixed shaft is fixedly connected with a sliding plate, the outer wall of the sliding plate is slidably connected with a pressing plate one, and the lower surface of the pressing plate one is slidably connected to the upper surface of the fixed plate.
[0010] Further, the auxiliary assembly comprises a spring telescopic rod, one end of the spring telescopic rod is fixedly connected to one side of the inner wall of the shell, the other end of the spring telescopic rod is fixedly connected with a pressing plate two, and the lower surface of the pressing plate two is slidably connected to the upper surface of the fixed plate.
[0011] Further, the outer wall of the hinged block two is slidably connected to the inner wall of the chute plate, and the chute plate is used for limiting the movement of the hinged block two.
[0012] Further, the outer wall of the fixed shaft is slidably connected to the inner wall of the limiting plate one, and the limiting plate one is used for driving the movement of the fixed shaft.
[0013] Further, the outer wall of the limiting wheel is slidably connected to the inner wall of the guide block, and the guide block is internally provided with a limiting groove for the movement of the limiting wheel.
[0014] The utility model has the advantages of the following beneficial effects:
[0015] 1、The utility model discloses a through the bottle is put into the inside of shell through the feeding hopper, at this time, the rotation of rotating shaft no. 1 drives eccentric plate to rotate, at this time, the eccentric plate drives T-shaped limiting plate to slide on the outer wall of limiting column, at this time, the movement of T-shaped limiting plate drives the fixed shaft in limiting plate no. 1 to slide in the shell, at this time, the movement of fixed shaft drives sliding plate to reciprocatingly extrude the bottle into a block above fixed plate, the cooperation of spring telescopic link and extrusion plate no. 2 further compresses the bottle and makes the bottle reduce the area of land, and the practicability of device is improved.
[0016] 2、The utility model discloses a through the bottle is put into the inside of shell through the feeding hopper, at this time, the rotation of rotating shaft no. 1 drives eccentric plate to rotate, at this time, the eccentric plate drives T-shaped limiting plate to slide on the outer wall of limiting column, at this time, the movement of T-shaped limiting plate drives the fixed shaft in limiting plate no. 1 to slide in the shell, at this time, the movement of fixed shaft drives sliding plate to reciprocatingly extrude the bottle into a block above fixed plate, the cooperation of spring telescopic link and extrusion plate no. 2 further compresses the bottle and makes the bottle reduce the area of land, and the practicability of device is improved. ACCURATE DRAWINGS
[0017] Figure 1 A kind of easy compression bottle recycling device's three-dimensional structure schematic view is proposed for the utility model;
[0018] Figure 2 A kind of easy compression bottle recycling device's discharge door part structure schematic view is proposed for the utility model;
[0019] Figure 3 A kind of easy compression bottle recycling device's eccentric plate part structure schematic view is proposed for the utility model;
[0020] Figure 4 A kind of easy compression bottle recycling device's extrusion plate no. 2 part structure schematic view is proposed for the utility model.
[0021] LEGEND DESCRIPTION:
[0022] 1, shell;2, feeding hopper;3, motor;4, perspective window;5, rotating shaft no. 1;6, gear no. 1;7, broken roll no. 1;8, rotating shaft no. 2;9, broken roll no. 2;10, gear no. 2;11, drainage block;12, fixed plate;13, hinged seat;14, hinged block no. 1;15, hydraulic rod;16, rotating plate;17, sliding chute plate;18, hinged block no. 2;19, limiting column;20, eccentric plate;21, T-shaped limiting plate;22, limiting plate no. 1;23, guide block;24, fixed shaft;25, limiting wheel;26, sliding plate;27, extrusion plate no. 1;28, spring telescopic link;29, extrusion plate no. 2;30, discharge door. DETAILED DESCRIPTION
[0023] The technical solutions in the embodiments of the utility model will be apparently and completely described in connection with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all the other embodiments obtained by the ordinary skilled in the art without creative labor fall within the protection scope of the utility model.
[0024] With reference to Figure 1 Figure 4 An embodiment provided by the utility model: an easy-to-compress bottle recycling device, including casing 1, the upper surface of casing 1 is fixedly connected with inlet hopper 2, one side of the outer wall of casing 1 is fixedly connected with motor 3, the output end of motor 3 is fixedly connected with rotating shaft one 5, the outer wall of rotating shaft one 5 is installed with extrusion assembly for extruding plastic bottles, the inside of casing 1 is fixedly connected with perspective window 4, the inner wall of casing 1 is installed with discharge assembly, the inner wall of casing 1 is fixedly connected with left-right symmetrical drainage block 11, the lower surface of drainage block 11 is fixedly connected with fixed plate 12;
[0025] The extrusion assembly includes gear one 6, the inner wall of gear one 6 is fixedly connected on the outer wall of rotating shaft one 5, the outer wall of rotating shaft one 5 is fixedly connected with broken roller one 7, the inside of casing 1 is rotatably connected with rotating shaft two 8, the outer wall of rotating shaft two 8 is fixedly connected with broken roller two 9, one side of the outer wall of rotating shaft two 8 is fixedly connected with gear two 10, gear two 10 is meshingly connected with gear one 6;The discharge assembly includes hinged seat 13, the lower surface of hinged seat 13 is fixedly connected on the inner wall bottom of casing 1, the outer wall of hinged seat 13 is rotatably connected with hinged block one 14, one side of the outer wall of hinged block one 14 is fixedly connected with hydraulic rod 15, the inside of fixed plate 12 is rotatably connected with rotating plate 16, the lower surface of rotating plate 16 is fixedly connected with sliding chute plate 17, the output end of hydraulic rod 15 is fixedly connected with hinged block two 18;
[0026] Specific, the shell 1 provides a stable protection and internal components of the installation space, the shell 1 upper surface fixed connection of the inlet hopper 2, is the entrance of the plastic bottle into the device, convenient to put the bottle to be recycled, the shell 1 outer wall side fixed connection has motor 3, motor 3 acts as a power source, power operation, for subsequent extrusion, broken process to give driving force, motor 3 output end fixed connection of rotating shaft one 5, responsible for accurate power transmission; rotating shaft one 5 outer wall mounted extrusion assembly, the gear one 6 in the extrusion assembly inner wall fixed connection in the outer wall of rotating shaft one 5, it is engaged with gear two 10, by which the motor 3 power evenly, stably distributed, to ensure that two rotating shaft synchronous, coordinated operation, rotating shaft one 5 outer wall fixed connection of broken roll one 7, and rotating shaft two 8 outer wall fixed connection of broken roll two 9, two cooperate with each other, using the extrusion force and shear force generated by high speed rotation, the plastic bottle is initially crushed, flattened, the original structure of the bottle is broken down, both reduce the volume of the bottle, and facilitate subsequent discharge and recycling, shell 1 inside fixed connection of the perspective window 4, can real-time observation of the device inside the plastic bottle processing progress, broken and extrusion, facilitate the operator to find abnormal, adjust the process, the shell 1 inner wall mounted discharge assembly, the hinge seat 13 in the discharge assembly lower surface fixed connection in the inner wall of the shell 1 bottom, for the hinge block one 14 provides a rotating fulcrum; hinge block one 14 outer wall side fixed connection of hydraulic rod 15, is the key power components to control the opening and closing of the rotating plate 16, the rotating plate 16 rotatingly connected inside the fixed plate 12, with the lower surface fixed connection of the chute plate 17, constitutes the key part of the discharge channel, the hinge block two 18 fixed connection of hydraulic rod 15 output end, receive the extension power of hydraulic rod 15, drive hinge block one 14 rotating plate 16, and then flexible control of the opening and closing of the discharge port, facilitate the plastic bottle debris to be processed smoothly discharged; fixed plate 12 fixed connection of the drainage block 11 lower surface, used to stabilize the support plate 16 and other discharge related components, while the drainage block 11 can guide the broken plastic bottle debris to the discharge port, accelerate the discharge efficiency.
[0027] Refer to Figure 1 - Figure 4, the outer wall of the eccentric plate 20 is slidably connected to the inner wall of the T-shaped limiting plate 21, the lower surface of the T-shaped limiting plate 21 is fixedly connected with a limiting plate 22, the upper surface of the fixed plate 12 is fixedly connected with a guide block 23, the inside of the shell 1 is installed with a shaping assembly, the inner wall of the shell 1 is installed with an auxiliary assembly, and the outer wall of the shell 1 is rotatably connected with a discharge door 30; the shaping assembly comprises a fixed shaft 24, the outer wall of the fixed shaft 24 is slidably connected to the inside of the shell 1, the outer wall of the fixed shaft 24 is rotatably connected with a limiting wheel 25, the outer wall of the fixed shaft 24 is fixedly connected with a sliding plate 26, the outer wall of the sliding plate 26 is slidably connected with a pressing plate 27, and the lower surface of the pressing plate 27 is slidably connected to the upper surface of the fixed plate 12; the auxiliary assembly comprises a spring telescopic rod 28, one end of the spring telescopic rod 28 is fixedly connected to one side of the inner wall of the shell 1, the other end of the spring telescopic rod 28 is fixedly connected with a pressing plate 29, and the lower surface of the pressing plate 29 is slidably connected to the upper surface of the fixed plate 12; the outer wall of the hinged block 18 is slidably connected to the inner wall of the sliding groove plate 17, and the sliding groove plate 17 is used for limiting the movement of the hinged block 18; the outer wall of the fixed shaft 24 is slidably connected to the inner wall of the limiting plate 22, and the limiting plate 22 is used for driving the fixed shaft 24 to move; the outer wall of the limiting wheel 25 is slidably connected to the inner wall of the guide block 23, and the guide block 23 is internally provided with a limiting groove for the movement of the limiting wheel 25;
[0028] Specifically, the rotating shaft one 5 is fixedly connected with an eccentric plate 20 away from the gear one 6, the eccentric plate 20 is a key component for giving the device a special motion form, and periodic eccentric motion is generated with the rotating shaft one 5 continuously rotating; the limiting column 19 fixedly connected to the outer wall of the shell 1 provides a stable sliding track and support for the T-shaped limiting plate 21, ensuring that the T-shaped limiting plate 21 can only move linearly in a predetermined direction; the T-shaped limiting plate 21 slidably connected to the outer wall of the limiting column 19 receives the motion of the eccentric plate 20 and cleverly converts the circular motion of the eccentric plate 20 into the up-and-down reciprocating linear motion of the T-shaped limiting plate 21, thereby providing stable power output for subsequent components; the limiting plate one 22 fixedly connected to the lower surface of the T-shaped limiting plate 21 is used for linkage with the fixed shaft 24, and the sliding connection between the two enables the fixed shaft 24 to move synchronously when the lower end component is stressed, thereby maintaining the coherence of the actions of various components; the guide block 23 fixedly connected to the upper surface of the fixed plate 12 has a limiting groove inside, specially designed for the movement path of the limiting wheel 25, guiding the limiting wheel 25 to smoothly slide along the predetermined track, thereby standardizing the overall motion direction of the shaping assembly and ensuring the accuracy of subsequent extrusion and shaping operations; the shaping assembly is installed inside the shell 1, and the fixed shaft 24 in the shaping assembly serves as a core support and transmission component, with the outer wall capable of cooperating with the limiting plate one 22 for linkage and providing stable mounting for the limiting wheel 25 and the sliding plate 26; the limiting wheel 25 rotatably connected to the outer wall of the fixed shaft 24 rolls along the limiting groove of the guide block 23, playing a role in positioning and guiding and ensuring that the shaping assembly does not deviate from the route when moving; the sliding plate 26 fixedly connected to the outer wall of the fixed shaft 24 is a key link connecting the fixed shaft 24 and the extrusion plate one 27, capable of efficiently transmitting the motion of the fixed shaft 24 to the extrusion plate one 27; the extrusion plate one 27 slidably connected to the upper surface of the fixed plate 12 can smoothly slide on the fixed plate 12 and further compact and shape the crushed and extruded plastic bottles in cooperation with other components, thereby improving the regularity of the recycled materials and facilitating subsequent storage and transportation; the auxiliary assembly is installed in the inner wall of the shell 1, and the spring telescopic rod 28 in the auxiliary assembly has elastic restoring force, with one end fixedly connected to one side of the inner wall of the shell 1 and capable of continuously applying outward thrust; the extrusion plate two 29 fixedly connected to the other end of the spring telescopic rod 28 is slidably connected to the upper surface of the fixed plate 12, and the extrusion plate two 29 is always pressed against the plastic bottle materials under processing under the action of the spring force of the spring telescopic rod 28, thereby assisting the extrusion plate one 27 in completing the compaction work and preventing the materials from loosening, thereby optimizing the recycling effect; the outer wall of the articulated block two 18 is slidably connected to the inner wall of the chute plate 17, and the chute plate 17 acts as a limiting structure here, firmly controlling the motion path and range of the articulated block two 18 to avoid deviation and shaking of the articulated block two 18 when the hydraulic rod 15 is extended or retracted, thereby ensuring the accuracy and stability of the opening and closing actions of the discharging assembly.The outer wall of the fixed shaft 24 is slidably connected to the inner wall of the limiting plate one 22, the limiting plate one 22 precisely drives the fixed shaft 24 to move, coordinates the linkage rhythm of the associated components, maintains the stable operation of the device, the outer wall of the limiting wheel 25 is slidably connected to the inner wall of the guide block 23, the guide block 23 regulates the movement of the limiting wheel 25 through the limiting groove, and ensures the smooth operation of the shaping assembly.
[0029] Working principle: when the device needs to be used, first put the bottle to be compressed into the shell 1 through the feeding hopper 2, then start the perspective window 4, drive the rotating shaft one 5 to rotate through the perspective window 4, so as to realize the effect of driving the crushing roller one 7 to rotate, then drive the gear one 6 and the eccentric plate 20 to mesh and rotate through the rotation of the rotating shaft one 5, then drive the crushing roller two 9 on the outer wall of the rotating shaft two 8 to extrude the bottle through the gear two 10, then guide the bottle after extrusion to the upper side of the fixed plate 12 through the guide block 11, then drive the eccentric plate 20 to rotate through the rotation of the rotating shaft one 5, then realize the effect of driving the T-shaped limiting plate 21 to limit and slide on the outer wall of the limiting column 19 through the movement of the eccentric plate 20 in the inner wall of the T-shaped limiting plate 21, then realize the effect of driving the fixed shaft 24 to limit and slide in the inclined hole in the shell 1 through the movement of the limiting plate one 22 on the lower surface of the T-shaped limiting plate 21, then drive the limiting wheel 25 to limit and run on the outer wall of the guide block 23 through the movement of the fixed shaft 24, and then drive the sliding plate 26 to push the extrusion plate one 27 to extrude the bottle to one side of the extrusion plate two 29, and the spring telescopic rod 28 can reduce the extrusion pressure, when the bottle is compressed, then start the hydraulic rod 15, drive the hinge block two 18 to slide in the inner wall of the sliding groove plate 17 through the hydraulic rod 15, and then realize the effect of driving the rotating plate 16 to tilt, then slide to one side of the discharge door 30 through the gravity of the material block, and then realize the effect of automatically discharging the material block through the discharge door 30.
[0030] Finally, it should be pointed out that: the above only describes the preferred embodiments of the present application, and is not intended to limit the present application, although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments, or make equivalent replacement for some technical features, any modification, equivalent replacement, improvement, etc. within the spirit and principles of the present application shall be included in the protection scope of the present application.
Claims
1. A device for the recovery of easily compressible bottles, comprising a housing (1), characterized in that: The shell (1) upper surface is fixedly connected with the feeding hopper (2), the shell (1) outer wall one side is fixedly connected with motor (3), the motor (3) output end is fixedly connected with rotating shaft one (5), the rotating shaft one (5) outer wall is installed for extruding plastic bottle extruding assembly, the shell (1) inside fixedly connected with the perspective window (4), the shell (1) inner wall is installed with the discharge assembly, the shell (1) inner wall is fixedly connected with the left and right symmetric drainage block (11), the drainage block (11) lower surface is fixedly connected with the fixed plate (12); The extruding assembly includes gear one (6), the gear one (6) inner wall is fixedly connected in rotating shaft one (5) outer wall, the rotating shaft one (5) outer wall is fixedly connected with broken roll one (7), the shell (1) inside rotationally connected with rotating shaft two (8), the rotating shaft two (8) outer wall is fixedly connected with broken roll two (9), the rotating shaft two (8) outer wall one side is fixedly connected with gear two (10), the gear two (10) is engaged with gear one (6) connection.
2. A device for recycling easy compressible bottles according to claim 1, characterized in that: The discharge assembly includes hinged seat (13), the hinged seat (13) lower surface is fixedly connected in the shell (1) inner wall bottom, the hinged seat (13) outer wall rotationally connected with hinged block one (14), the hinged block one (14) outer wall one side is fixedly connected with hydraulic rod (15), the fixed plate (12) inside rotationally connected with rotating plate (16), the rotating plate (16) lower surface is fixedly connected with the chute plate (17), the hydraulic rod (15) output end is fixedly connected with hinged block two (18).
3. A readily compressible bottle recycling device according to claim 2, wherein: The rotating shaft one (5) is fixedly connected with eccentric plate (20) away from gear one (6) one side, the shell (1) outer wall one side is fixedly connected with the limit column (19), the limit column (19) outer wall is slidably connected with T-shaped limit plate (21), the eccentric plate (20) outer wall is slidably connected in T-shaped limit plate (21) inner wall, the T-shaped limit plate (21) lower surface is fixedly connected with limit plate one (22), the fixed plate (12) upper surface is fixedly connected with guide block (23), the shell (1) inside is installed with the shaping assembly, the shell (1) inner wall is installed with auxiliary assembly, the shell (1) outer wall rotationally connected with discharge door (30).
4. A readily compressible bottle recycling device according to claim 3, wherein: The shaping assembly includes fixed shaft (24), the fixed shaft (24) outer wall is slidably connected in the shell (1), the fixed shaft (24) outer wall rotationally connected with limit wheel (25), the fixed shaft (24) outer wall is fixedly connected with sliding plate (26), the sliding plate (26) outer wall is slidably connected with extruding plate one (27), the extruding plate one (27) lower surface is slidably connected in the fixed plate (12) upper surface.
5. A readily compressible bottle recycling device according to claim 4, wherein: The auxiliary assembly includes spring telescopic rod (28), the spring telescopic rod (28) one end is fixedly connected in the shell (1) inner wall one side, the spring telescopic rod (28) other end is fixedly connected with extruding plate two (29), the extruding plate two (29) lower surface is slidably connected in the fixed plate (12) upper surface.
6. A readily compressible bottle recycling device according to claim 5, wherein: The outer wall of the second hinge block (18) is slidably connected to the inner wall of the sliding groove plate (17), and the sliding groove plate (17) is used for limiting the movement of the second hinge block (18).
7. A readily compressible bottle recycling device according to claim 6, wherein: The outer wall of the fixed shaft (24) is slidably connected to the inner wall of the limiting plate one (22), and the limiting plate one (22) is used for driving the movement of the fixed shaft (24).
8. A readily compressible bottle recycling device according to claim 7, wherein: The outer wall of the limiting wheel (25) is slidably connected to the inner wall of the guide block (23), and the guide block (23) is internally provided with a limiting groove for the movement of the limiting wheel (25).