Bathroom tub with embedded textures

Abstract

The utility model discloses a bathroom tub with embedded textures or other process effects, which belongs to the field of home furnishing manufacturing and comprises a tub body, the tub body comprises an outer layer structure, and the outer layer structure is composed of plates with embedded textures or other process effects. The thermoplastic plate with the embedded texture or other process effects comprises a bottom layer and a surface layer which are arranged in parallel in the Z-axis direction and are sequentially arranged, and at least one of a texture layer or a layer with other process effects is arranged between the bottom layer and the surface layer; and the surface layer is a full-transparent, semi-transparent or frosted effect layer. The surface layer and the bottom layer are matched to clamp the texture layer or the other process effect layer in the middle, the texture or other process effects on the outer layer structure of the basin body of the prepared bathroom basin are not exposed on the outer surface of the outer layer structure, and the texture or other process effect layer is covered by the surface layer in the outer layer structure, so that the surface layer is not exposed on the outer surface of the outer layer structure. In the long-term use and wiping process, the problems of surface texture or surface effect damage and aging cannot occur.

Description

TECHNICAL FIELD

[0001] The utility model belongs to the field of home manufacturing, and relates to a bathroom basin with embedded texture. BACKGROUND

[0002] At present, there are many existing mature processes for realizing surface texture, wherein the process modes suitable for realizing the surface texture of a bathroom basin and having economic feasibility include: film pasting, water transfer printing, spraying and printing.

[0003] The spraying mode can only easily realize the process effect of color change in the bathroom basin, and the process flow is relatively long. The water transfer printing mode can realize various complex texture effects or color changes in the bathroom basin, but cannot realize the same direction of the textures on each surface. The high-quality water transfer printing effect is accompanied by high cost investment, and the process flow is the longest among various surface effect realization processes. The film pasting mode can realize various complex texture effects and color changes in the bathroom basin, but this process mode can only be applied to relatively regular surfaces, and therefore has high requirements for the flatness and smoothness of the surface of the film pasting product. The printing mode can realize texture and color change on the plane of the bathroom basin, but cannot realize three-dimensional surface printing of the bathroom basin.

[0004] The texture realized by any of the above process modes is on the surface of the product, and in the long-term use and wiping process, the surface texture will inevitably be damaged and aged. Moreover, if multiple textures are to be superimposed on the same bathroom basin, it cannot be realized, or multiple surface treatment processes need to be superimposed according to the final effect. SUMMARY

[0005] The utility model discloses a bathroom basin with embedded texture, which solves the problem that the texture is on the surface of the bathroom basin, and the surface texture will inevitably be damaged and aged in the long-term use and wiping process.

[0006] The utility model discloses the technical scheme as follows:

[0007] A bathroom basin with embedded texture comprises a basin body, wherein the basin body comprises an outer layer structure, and the outer layer structure is composed of a plate material with embedded texture; the thermoplastic plate material with embedded texture comprises a bottom layer and a surface layer arranged in parallel along the Z-axis direction and sequentially arranged, and at least one of the texture layers is arranged between the bottom layer and the surface layer; the surface layer is a full transparent, semi-transparent or frosted effect layer.

[0008] In this invention, the bottom layer is a supporting structure for the entire embedded textured board, and the top layer is a sealing layer for the textured layers. The top and bottom layers work together to hold the textured layers in the middle, achieving the purpose of embedding the texture. The textured layer on the outer structure of the prepared bathroom basin is not exposed on the outer surface of the outer structure. Moreover, inside the outer structure, the textured layer is covered by the top layer. During long-term use and wiping, there will be no damage or aging of the surface texture.

[0009] In this invention, the outer layer of the basin is the part that the user comes into contact with. This outer layer is existing technology, typically consisting of a blank acrylic sheet, polymer sheet, or polymer composite sheet without any texture. It is then thermoformed into the basin structure using a mold. Existing technology involves adding textures and other finishes to the front (outer surface) of the outer layer, which are susceptible to damage and aging when exposed to the environment. This invention uses a thermoplastic sheet with embedded textures to manufacture the basin. The bottom layer of this sheet is generally a single layer, while the top and texture layers can be single or multiple layers. When the number of top and texture layers is equal and both are multi-layered (two or more layers), each texture layer is covered with a top layer. The top layer is transparent, semi-transparent, or frosted, and should not obscure the texture layer's display. The bottom layer is white or another solid color. The preferred structures for the thermoplastic sheet with embedded textures are as follows:

[0010] 1. The embedded textured thermoplastic sheet comprises at least two surface layers and at least two textured layers. Each surface layer corresponds to a textured layer, and each surface layer covers the top surface of its corresponding textured layer. Textured layers and surface layers are alternately arranged. The bottom layer, all surface layers, and all textured layers are arranged parallel to each other along the Z-axis. The bottom layer is located at the bottom and is a single-layer board. The bottommost textured layer is connected and fixed to the bottom layer. The topmost surface layer forms the outer layer of the structure. All surface layers are parallel to each other along the Z-axis and arranged sequentially. The thickness of the embedded textured thermoplastic sheet is not less than 10mm. The textures of all textured layers can be the same or different. By superimposing textured layers, different textures can be superimposed on a single bathroom basin, solving the problem in existing technologies where achieving multiple textures on the same bathroom basin is either impossible or requires multiple superpositions and surface treatment processes depending on the final effect.

[0011] 2. The embedded textured thermoplastic sheet includes a surface layer and a textured layer, with the textured layer located between the surface layer and the bottom layer. The thickness of the embedded textured thermoplastic sheet is 3-6mm.

[0012] Further, the basin body further comprises an inner layer structure matched with the shape of the outer layer structure, and a structure reinforcing layer and a filler layer are arranged between the outer layer structure and the inner layer structure, and the outer layer structure and the inner layer structure are connected and fixed through the structure reinforcing layer and the filler layer.

[0013] The inner layer structure, the structure reinforcing layer and the filler layer of the basin body are located at the back side of the outer layer structure and are shielded by the outer layer structure, and the inner layer structure, the structure reinforcing layer and the filler layer cooperate to support and strengthen the outer layer structure. The inner layer structure, the structure reinforcing layer and the filler layer of the basin body in the utility model are the conventional structure of the bathroom basin and belong to the prior art, and therefore, the specific structure and the action mechanism of the inner layer structure, the structure reinforcing layer and the filler layer will not be described in detail here, and the structure shape of the inner layer structure, the structure reinforcing layer and the filler layer is matched with the outer layer structure.

[0014] Further, the texture layer is at least one of a wood grain texture layer, a stone grain texture layer, a skin grain texture layer and a geometric texture layer.

[0015] Further, the outer layer structure is composed of one of an acrylic plate, a polymer plate and a polymer composite plate with an embedded texture, and the bottom layer, the surface layer and the texture layer are made of the same material.

[0016] The acrylic plate, the polymer plate and the polymer composite plate are all thermoplastic plates, and the bottom layer, the surface layer and the texture layer are made of the same material in order to facilitate temperature control in the thermoplastic forming process, and the specific temperature control mode is determined according to different plate materials and is the prior art.

[0017] Further, the inner layer structure is one of an acrylic plate, a polymer plate and a polymer composite plate with a thickness of 2-3 mm.

[0018] The acrylic plate, the polymer plate and the polymer composite plate with a thickness of 2-3 mm are preferred in actual use.

[0019] Further, the structure reinforcing layer is a glass fiber resin mixture layer, and the filler layer is an inorganic powder resin mixture layer.

[0020] The glass fiber resin mixture layer and the inorganic powder resin mixture layer are conventional means.

[0021] As described above, the utility model has the beneficial effects that:

[0022] 1. In the utility model, the surface layer and the bottom layer cooperate to sandwich the texture layer in the middle, so as to realize the purpose of embedding the texture, and the texture layer on the outer layer structure of the basin body of the prepared bathroom basin is not exposed on the outer surface of the outer layer structure, and the texture layer is covered by the surface layer in the inner part of the outer layer structure, so that the problems of damage and aging of the surface texture do not occur in the long-term use and wiping process.

[0023] 2. The utility model discloses at least two surface layers and at least two texture layers, the texture of all texture layers can be same or different, and the superposition of different textures on a same bath basin can be realized through the superposition of texture layers, and the problem that if a plurality of textures are superimposed on a same bath basin in the prior art, the plurality of textures cannot be superimposed or a plurality of surface treatment processes need to be superimposed according to the final effect is solved.

[0024] 3. In the utility model, the bottom layer, the surface layer and the texture layer are made of the same material to facilitate temperature control during thermoplastic forming. BRIEF DESCRIPTION OF DRAWINGS

[0025] To make the technical solutions of the embodiments of the utility model clearer, the following will briefly introduce the drawings needed in the embodiments, and it should be understood that the following drawings only show some embodiments of the utility model and should not be regarded as a limitation to the scope, and other related drawings can be obtained by those skilled in the art without creative labor on the premise of not paying creative labor, wherein:

[0026] Figure 1 It is the structure schematic diagram of the utility model;

[0027] Figure 2 It is the structure schematic diagram of part A of the utility model;

[0028] Figure 3 It is the external structure schematic diagram of the utility model;

[0029] Figure 4 It is the structure schematic diagram of the embedded texture thermoplastic plate of the utility model with single texture layer;

[0030] Figure 5 It is the enlarged view of part B of the utility model;

[0031] Figure 6 It is the structure schematic diagram of the embedded texture thermoplastic plate of the utility model with multiple texture layers;

[0032] Figure 7 It is the enlarged view of part C of the utility model.

[0033] Markings in the drawing: 1-bath body, 2-bottom layer, 3-texture layer, 4-surface layer, 11-outer structure, 12-inner structure, 13-structure reinforcing layer, 14-filler layer, 31-arrowhead-shaped texture layer, 32-line-shaped texture layer. DETAILED DESCRIPTION

[0034] In order to make the purpose, technical scheme and advantages of the utility model clearer and more apparent, the utility model will be further described in detail below in combination with the drawings and examples. It should be understood that the specific examples described herein are only used to explain the utility model and are not used to limit the utility model, that is, the described examples are only a part of the examples of the utility model, but not all the examples. The components of the utility model examples described and shown in the drawings herein can be arranged and designed in various different configurations.

[0035] Therefore, the following detailed description of the embodiments of the utility model provided in the drawings is not intended to limit the scope of the claimed utility model, but only represents selected embodiments of the utility model. Based on the embodiments of the utility model, all other embodiments obtained by those skilled in the art without creative labor belong to the scope of protection of the utility model.

[0036] It should be noted that the relational terms such as "first" and "second" and the like are used only to distinguish one entity or operation from another, and do not necessarily require or imply that there is any such actual relationship or order between these entities or operations. Moreover, the terms "comprising", "including" or any other variant thereof are intended to cover non-exclusive inclusion, so that a process, method, article or apparatus including a series of elements includes not only those elements, but also other elements not explicitly listed or inherent to such a process, method, article or apparatus. Without more limitations, the element defined by the statement "comprising a" does not exclude the presence of additional identical elements in the process, method, article or apparatus including the element.

[0037] The features and performance of the utility model will be further described in detail below in combination with examples.

[0038] Example one

[0039] As Figures 1-7 shown, the utility model preferred embodiment provides a kind of embedded texture bathroom basin, including basin body 1, the basin body 1 includes outer layer structure 11, the outer layer structure 11 is made of embedded texture thermoplastic sheet material;The embedded texture sheet material includes bottom layer 2 and surface layer 4 sequentially arranged and arranged in parallel along Z-axis direction, and at least one of texture layer 3 is arranged between bottom layer 2 and surface layer 4;Surface layer 4 is full transparent, semi-transparent or frosted effect layer.

[0040] The basin body 1 further includes inner layer structure 12 with the shape matching outer layer structure 11, structure reinforcing layer 13 and filler layer 14 are arranged between outer layer structure 11 and inner layer structure 12, and outer layer structure 11 and inner layer structure 12 are connected and fixed by structure reinforcing layer 13 and filler layer 14.

[0041] The texture layer 3 is at least one of a wood grain texture layer, a stone grain texture layer, a skin grain texture layer and a geometric texture layer.

[0042] The outer layer structure 11 is composed of one of an inner-embedded texture acrylic plate, a polymer plate and a polymer composite plate, the bottom layer 2, the surface layer 4 and the texture layer 3 are of the same material.

[0043] The inner layer structure 12 is one of an acrylic plate, a polymer plate and a polymer composite plate with a thickness of 2-3 mm.

[0044] The structure reinforcing layer 13 is a glass fiber resin mixture layer, and the filler layer 14 is an inorganic powder resin mixture layer.

[0045] The outer layer structure of the basin body in the utility model is the part contacted by the user, the outer layer structure is the prior art, and the outer layer structure in the prior art is generally a blank acrylic plate or a polymer plate or a polymer composite plate without any texture or pattern, which is processed into the structure of the bathroom basin through the hot plastic forming mode on the mold, the prior art processes the texture and other process effects on the front surface (the outer surface) of the outer layer structure of the bathroom basin, and the texture and other process effects exposed in the use environment have the problems of surface texture damage and aging.

[0046] The utility model adopts the hot plastic plate material with inner-embedded texture to prepare the bathroom basin, the bottom layer in the hot plastic plate material with inner-embedded texture is generally a single layer structure, and the surface layer and the texture layer can be single layer or multiple layers. The material of the surface layer is transparent or translucent or frosted, and the surface layer cannot shield the display effect of the texture layer.

[0047] When the number of the surface layer and the texture layer is equal and both are multiple layer structures (2 layers and above), the top surface of each texture layer is covered by a surface layer, and a texture layer and a surface layer are alternately arranged, and the uppermost surface layer is the surface layer of the outer layer structure.

[0048] When the texture layer is single layer, the surface layer is also single layer, the texture layer is between the surface layer and the bottom layer, and the surface layer is the surface layer of the outer layer structure.

[0049] The inner layer structure, the structure reinforcing layer and the filler layer of the basin body are located at the back side of the outer layer structure and are shielded by the outer layer structure, and the inner layer structure, the structure reinforcing layer and the filler layer cooperate to support and strengthen the outer layer structure. The inner layer structure, the structure reinforcing layer and the filler layer of the basin body in the utility model are the conventional structure of the bathroom basin and belong to the prior art, therefore, the specific structure and the action mechanism of the inner layer structure, the structure reinforcing layer and the filler layer of the basin body are not described in detail, and the structure shape of the inner layer structure, the structure reinforcing layer and the filler layer is matched with the outer layer structure.

[0050] Example Two

[0051] As Figure 6 , Figure 7 shown, the inner-embedded texture thermoplastic plate material of the embodiment is based on the first embodiment, and includes at least two surface layers 4 and at least two texture layers 3, the surface layer 4 and the texture layer 3 correspond to each other, and each surface layer 4 covers the top surface of the corresponding texture layer 3, the texture layers 3 and the surface layers 4 are arranged alternately, the bottom layer 2 and all the surface layers 4 and all the texture layers 3 are arranged in parallel along the Z-axis direction, the bottom layer 2 is located at the bottom and is a single-layer plate, the lowermost texture layer 3 is connected and fixed with the bottom layer 2, the uppermost surface layer 4 forms the surface layer of the outer layer structure 11, all the surface layers 4 are arranged in parallel along the Z-axis direction, and the thickness of the inner-embedded texture plate material is not less than 10 mm.

[0052] As Figure 6 , Figure 7 shown, the texture layer in the utility model is multi-layer, and the texture patterns of each texture layer are different, such as arrow-shaped texture layer 31 and line-shaped texture layer 32, the superposition of the multi-layer texture layers is realized, and the problem that in the prior art, if a plurality of textures are superimposed on the same bathroom basin, it cannot be realized or needs to be superimposed multiple times and multiple surface treatment processes according to the final effect is solved.

[0053] Embodiment three

[0054] The inner-embedded texture thermoplastic plate material of the embodiment is based on the first embodiment, and includes one surface layer 4 and one texture layer 3, the texture layer 3 is located between the surface layer 4 and the bottom layer 2, and the thickness of the inner-embedded texture plate material is 3-6 mm.

[0055] As Figure 4 , Figure 5 shown, the texture layer in the utility model can be single-layer, and only one kind of texture is arranged.

[0056] The above merely describes the preferred embodiments of the utility model, and is not used to limit the protection scope of the utility model, and any modification, equivalent replacement and improvement made by any person skilled in the art within the spirit and principle of the utility model should be included in the protection scope of the utility model.

Claims

1. An inlaid textured bathroom basin comprising a basin body (1), the basin body (1) comprising an outer layer structure (11), characterised in that: The outer layer structure (11) is composed of an inner embedded textured thermoplastic plate; the inner embedded textured plate includes a bottom layer (2) and a surface layer (4) arranged in parallel along the Z-axis direction and sequentially arranged, and at least one of the texture layer (3) is arranged between the bottom layer (2) and the surface layer (4); the surface layer (4) is a full transparent, semi-transparent or frosted effect layer.

2. A textured inner bath tub as claimed in claim 1, wherein: The basin body (1) further comprises an inner layer structure (12) matched with the shape of the outer layer structure (11), and a structure reinforcing layer (13) and a filler layer (14) are arranged between the outer layer structure (11) and the inner layer structure (12), and the outer layer structure (11) and the inner layer structure (12) are connected and fixed through the structure reinforcing layer (13) and the filler layer (14).

3. The textured inner-surfacing bath tub according to claim 1, wherein: The inner embedded textured thermoplastic plate includes at least two surface layers (4) and at least two texture layers (3), the surface layer (4) and the texture layer (3) correspond to each other, and each surface layer (4) covers the top surface of the corresponding texture layer (3), the texture layer (3) and the surface layer (4) are arranged alternately, the bottom layer (2) and all surface layers (4) and all texture layers (3) are arranged in parallel along the Z-axis direction, the bottom layer (2) is located at the bottom and is a single layer plate, the lowermost texture layer (3) is connected and fixed with the bottom layer (2), and the uppermost surface layer (4) forms the surface layer of the outer layer structure (11), all surface layers (4) are arranged in parallel along the Z-axis direction and sequentially arranged, and the thickness of the inner embedded textured plate is not less than 10mm.

4. The textured inner-surfacing bath tub according to claim 1, wherein: The inner embedded textured thermoplastic plate includes a surface layer (4) and a texture layer (3), and the texture layer (3) is located between the surface layer (4) and the bottom layer (2), and the thickness of the inner embedded textured plate is 3-6mm.

5. A textured inner bath tub according to claim 3 or 4 wherein: The texture layer (3) is at least one of a wood grain texture layer, a stone grain texture layer, a skin grain texture layer and a geometric texture layer.

6. The textured inner-surfacing bath tub according to claim 1, wherein: The outer layer structure (11) is composed of one of an inner embedded textured acrylic plate, a high polymer plate and a high polymer composite plate, and the bottom layer (2), the surface layer (4) and the texture layer (3) are of the same material.

7. The textured inner-surfacing bath tub according to claim 2, wherein: The inner layer structure (12) is one of an acrylic plate, a high polymer plate and a high polymer composite plate with a thickness of 2-3mm.

8. The textured inner-surfacing bath tub according to claim 2, wherein: The structure reinforcing layer (13) is a glass fiber resin mixture layer, and the filler layer (14) is an inorganic powder resin mixture layer.

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