Receiving mechanism for disposable plastic cup production
By combining a material collection rack, rack and pinion plate, gears, baffles and rubber diaphragms, the automatic removal and stacking of disposable plastic cups is achieved, solving the problem of low material collection efficiency and improving production efficiency.
Patent Information
- Application Number
- CN202520144829.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-21
- Publication Date
- 2026-02-06
- Estimated Expiration
- 2035-01-21
AI Technical Summary
In the current production of disposable plastic cups, the material collection efficiency is low, the movement trajectory of the cups is uncertain, and a blower is needed to continuously blow the cups into the transmission channel, resulting in poor efficiency.
A material receiving mechanism was designed, including a material collecting rack, a rack plate, a gear, a baffle, a stacking assembly, and a material picking assembly. The baffle moves through the meshing of the rack plate and the gear. Combined with the extrusion of the rubber diaphragm and the design of the slide, the automatic removal, stacking, and discharging of disposable plastic cups are achieved.
It improves the efficiency of collecting disposable plastic cups, ensures that the cups enter the conveyor channel accurately, reduces reliance on blowers, and improves production efficiency.
Smart Images
Figure CN223878313U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to one -time plastic cup production technical field, concretely is with material collecting mechanism for one -time plastic cup production. BACKGROUND
[0002] One -time plastic cup is a kind of one -time container for packing beverage and tea, usually made of non-degradable plastic material, one -time plastic cup is widely used in family and public place due to its convenient carrying and use, low price characteristics, one -time plastic cup is produced, first carries out cup making work, plastic sheet is heated, then is sent into plastic cup making machine and is formed into product cup by hot plastic forming, then carries out material collecting work, the cup produced is automatically arranged and is stacked by cup stacking machine, finally is packaged, wherein, the material collecting work of one -time plastic cup is particularly important, the existing one is automatically arranged and stacked by cup stacking machine, when using, the tail of cup stacking machine is aligned with the delivery port of cup making machine, part of the cup made falls in the transmission channel, at this time, the cup is vertically hung between adjacent two belts, is transferred by the transmission belt inclined upwards until the middle of machine body, the cup not in the transmission channel is blown back to the tail of machine by the air of air blower, until placed in the transmission channel, the cup is automatically poured and stacked after entering the head of machine body, the traditional cup stacking machine when carrying out material collecting work, one -time plastic cup is directly dropped in the transmission channel by gravity after being made, the motion track of cup is uncertain, so that the cup will not all fall into the transmission channel, need to be constantly blown by air blower until the cup enters the conveying channel, and the material collecting efficiency is poor, for this purpose, we propose material collecting mechanism for one -time plastic cup production. UTILITARIAN CONTENT
[0003] The utility model solves the technical problem to overcome the existing defects, provides material collecting mechanism for one -time plastic cup production, is equipped with material collecting mechanism, can automatically take out the one -time plastic cup of product, carries out collection and is stacked and automatically discharges, improves the material collecting efficiency of one -time plastic cup, can effectively solve the problems in the background art.
[0004] To realize the above-mentioned purpose, the utility model provides the following technical scheme: material collecting mechanism for one -time plastic cup production, including material collecting frame, the inside middle of material collecting frame is equipped with the material collecting groove that is evenly distributed, the upper end of material collecting frame is equipped with frame, and the rear end of material collecting frame is placed with mounting bracket, further including material collecting mechanism;
[0005] The material collecting mechanism comprises a connecting frame, a rack plate one, a gear, a rack plate two, a baffle, a stacking assembly and a material taking assembly. The connecting frame is slidably connected to the inside of the frame. The rack plate one is arranged at the front end of the connecting frame. The gear is rotatably connected to the left and right sides of the lower end of the material collecting frame. The rack plate one is meshingly connected to the outside end of the vertically adjacent gear. The lower end of the material collecting frame is provided with a movable baffle. The rack plate two is arranged at the front lower end of the baffle. The rack plate two is meshingly connected to the inside end of the vertically adjacent gear. The stacking assembly is arranged at the rear end of the material collecting frame. The material taking assembly is arranged at the upper end of the mounting frame. The material collecting mechanism can automatically take out the finished disposable plastic cups and automatically discharge the collected and stacked disposable plastic cups, thereby improving the material collecting efficiency of the disposable plastic cups.
[0006] Further, the stacking assembly comprises a slide column and a spring. The slide column is slidably connected to the inside lower rear side of the material collecting frame. The front end of the three slide columns is fixedly connected to the rear end of the baffle. The rear end of the baffle and the front lower end of the material collecting frame are both provided with a spring. The spring is sleeved on the outer surface of the slide column. The spring provides a basis for the movement of the baffle.
[0007] Further, the stacking assembly further comprises a hydraulic push rod one and a pressing head. The hydraulic push rod one is uniformly arranged in the middle of the top wall of the frame. The pressing head is arranged at the lower end of the telescopic end of the hydraulic push rod one. The outer surface of the middle part of the hydraulic push rod one is fixedly connected to the inside middle part of the connecting frame. The hydraulic push rod one provides a basis for the automatic stacking of the disposable plastic cups.
[0008] Further, the stacking assembly further comprises a slide way. The inside rear middle part of the mounting frame is provided with a connecting rod. The upper end of the material collecting frame and the connecting rod are provided with uniformly distributed slide ways. The slide ways are cooperatively installed with the vertically adjacent material collecting grooves. The slide ways provide a basis for the automatic collection of the disposable plastic cups.
[0009] Further, the material taking assembly comprises a sliding frame, a turnover frame, a material taking head, a rubber diaphragm and a motor. The sliding frame is slidably connected to the inside upper end of the mounting frame. The turnover frame is rotatably connected to the inside middle part of the sliding frame. The material taking head is uniformly arranged at the upper end of the turnover frame. The rubber diaphragm is uniformly arranged on the outer surface of the material taking head. The motor is arranged at the right middle part of the sliding frame. The input end of the motor is electrically connected to the output end of the single-chip microcomputer. The output shaft left end of the motor is fixedly connected to the right end of the turnover frame. The motor provides a basis for the automatic material taking of the disposable plastic cups.
[0010] Further, the material taking assembly further comprises a hydraulic push rod two. The hydraulic push rod two is arranged at the left and right middle parts of the top wall of the mounting frame. The telescopic end lower end of the hydraulic push rod two is fixedly connected to the upper end of the sliding frame. The hydraulic push rod two provides stable driving for the up and down movement of the sliding frame.
[0011] Further, it also includes a single-chip microcomputer, which is arranged at the middle of the right side of the mounting frame, and the input end of the single-chip microcomputer is electrically connected with the external power supply, so as to provide control effect for the receiving work of the disposable plastic cup.
[0012] Compared with the prior art, the disposable plastic cup production receiving mechanism has the following advantages.
[0013] 1. The elastic deformation of the rubber diaphragm makes the rubber diaphragm protrude outward, and the extrusion of the rubber diaphragm and the friction between the surface of the rubber diaphragm and the inner wall of the disposable plastic cup can keep the disposable plastic cup on the surface of the material taking head, so that the disposable plastic cup can be quickly and accurately turned over and moved to a suitable position, and the occurrence of the uncertain motion trajectory of the disposable plastic cup is avoided.
[0014] 2. The inclined slide and the material collecting groove can automatically collect the disposable plastic cups, the extrusion of the pressure head can make the plurality of disposable plastic cups tightly nested, and the meshing of the rack plate one, the gear and the rack plate two can drive the baffle to move, so that the automatic unloading, collecting, nesting and unloading work are completed in one go, and the receiving efficiency of the disposable plastic cups is improved. BRIEF DESCRIPTION OF DRAWINGS
[0015] Fig. 1 It is a structural schematic view of the utility model;
[0016] Fig. 2 It is a cross-sectional structural schematic view of the receiving mechanism of the utility model;
[0017] Fig. 3 It is a cross-sectional structural schematic view of the material taking assembly of the utility model.
[0018] In the drawing: 1 material collecting frame, 2 material collecting groove, 3 frame, 4 mounting frame, 5 receiving mechanism, 51 connecting frame, 52 rack plate one, 53 gear, 54 rack plate two, 55 baffle, 56 pressure nesting assembly, 561 slide column, 562 spring, 563 hydraulic push rod one, 564 pressure head, 565 slide, 57 material taking assembly, 571 sliding frame, 572 turning frame, 573 material taking head, 574 rubber diaphragm, 575 motor, 576 hydraulic push rod two, 6 single-chip microcomputer. DETAILED DESCRIPTION
[0019] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.
[0020] Please refer to Figs. 1-3The embodiment provides a technical scheme: the material collecting mechanism for disposable plastic cup production, including the material collecting frame 1, the inside of the material collecting frame 1 is provided with the uniformly distributed material collecting groove 2, the rear side of the upper end of the material collecting groove 2 is provided with the notch, the disposable plastic cup is provided with the avoidance, the upper end of the material collecting frame 1 is provided with the frame 3, the rear end of the material collecting frame 1 is placed with the mounting frame 4, further including the material collecting mechanism 5, further including the single-chip microcomputer 6, the single-chip microcomputer 6 is arranged at the right side of the middle of the mounting frame 4, the input end of the single-chip microcomputer 6 is electrically connected with the external power supply, and the control effect is provided for the material collecting work of the disposable plastic cup;
[0021] The receiving mechanism 5 comprises a connecting frame 51, a rack plate one 52, a gear 53, a rack plate two 54, a baffle 55, a pressing and stacking assembly 56 and a taking assembly 57, the connecting frame 51 is slidingly connected to the inner part of the frame 3, the rack plate one 52 is arranged at the front end of the connecting frame 51, the gear 53 is rotatably connected to the left and right sides of the lower end of the material collecting rack 1, the rack plate one 52 is meshingly connected to the outer side end of the vertically adjacent gear 53, the lower end of the material collecting rack 1 is provided with a movable baffle 55, the upper end of the baffle 55 is attached to the lower end of the material collecting rack 1, the rack plate two 54 is arranged at the front lower end of the baffle 55, the rack plate two 54 is meshingly connected to the inner side end of the vertically adjacent gear 53, the pressing and stacking assembly 56 is arranged at the rear end of the material collecting rack 1, the pressing and stacking assembly 56 comprises a sliding column 561 and a spring 562, the sliding column 561 is slidingly connected to the inner part of the lower rear side of the material collecting rack 1, the front end of the three sliding columns 561 is fixedly connected to the rear end of the baffle 55, the spring 562 is arranged between the rear end of the baffle 55 and the front lower end of the material collecting rack 1, the spring 562 is sleeved on the outer surface of the sliding column 561, the pressing and stacking assembly 56 further comprises a hydraulic push rod one 563 and a pressing head 564, the hydraulic push rod one 563 is uniformly arranged in the middle of the top wall of the frame 3, the pressing head 564 is arranged at the lower end of the telescopic end of the hydraulic push rod one 563, the diameter of the pressing head 564 is smaller than the minimum inner diameter of the disposable plastic cup, the outer surface of the middle part of the hydraulic push rod one 563 is fixedly connected to the inner middle part of the connecting frame 51, the pressing and stacking assembly 56 further comprises a slide 565, a connecting rod is arranged at the inner rear middle part of the mounting frame 4, the slide 565 is uniformly arranged between the upper end of the material collecting rack 1 and the connecting rod, the slide 565 is an inclined slide with low front and high rear, the slide 565 is matched with the vertically adjacent material collecting groove 2, the slide 565 corresponds to the material collecting groove 2, the taking assembly 57 is arranged at the upper end of the mounting frame 4, the taking assembly 57 comprises a sliding frame 571, a turnover frame 572, a taking head 573, a rubber diaphragm 574 and a motor 575, the sliding frame 571 is slidingly connected to the inner upper end of the mounting frame 4, the turnover frame 572 is rotatably connected to the inner middle part of the sliding frame 571, the taking head 573 is uniformly arranged at the upper end of the turnover frame 572, the outer surface of the taking head 573 is attached to the inner wall of the disposable plastic cup, the taking head 573 is communicated with the turnover frame 572, the turnover frame 572 is communicated with the external air compressor through an air pipe, the rubber diaphragm 574 is uniformly arranged on the outer surface of the taking head 573, the motor 575 is arranged at the right middle part of the sliding frame 571, the input end of the motor 575 is electrically connected to the output end of the single-chip microcomputer 6, the output shaft left end of the motor 575 is fixedly connected to the right end of the turnover frame 572, the taking assembly 57 further comprises a hydraulic push rod two 576, the hydraulic push rod two 576 is arranged at the left and right middle parts of the top wall of the mounting frame 4,The hydraulic push rod one 563 and the hydraulic push rod two 576 are communicated with the external hydraulic pump station through the oil pipe, the telescopic end lower end of the hydraulic push rod two 576 is fixedly connected with the upper end of the sliding frame 571, and stable driving is provided for the up-down movement of the sliding frame 571, the material collecting mechanism 5 is arranged, the finished disposable plastic cup can be automatically taken out, and the material collecting efficiency of the disposable plastic cup is improved after automatic collection and stacking.
[0022] The working principle of the material collecting mechanism for disposable plastic cup production is as follows: when the material collecting work of the disposable plastic cup is carried out, the disposable plastic cup after thermal plastic forming and shearing is located in the mold cavity of the external cup making machine, the external cup making machine is flipped forward, at this time, the single-chip microcomputer 6 controls the motor 575 to operate, the output shaft of the motor 575 drives the turnover frame 572 to flip backward, the turnover frame 572 is parallel to the front end of the external cup making machine, the external hydraulic pump station works, the telescopic end of the hydraulic push rod two 576 is retracted upward, drives the sliding frame 571 and the turnover frame 572 to move upward synchronously, until the material taking head 573 is aligned with the disposable plastic cup, at this time, the external cup making machine ejects the disposable plastic cup from the mold cavity, the disposable plastic cup is sleeved on the surface of the corresponding material taking head 573, the external air compressor works, the compressed gas enters the inside of the material taking head 573, the rubber diaphragm 574 is inflated outward, until the rubber diaphragm 574 is attached to the inner wall of the disposable plastic cup, the disposable plastic cup is left on the surface of the material taking head 573 through the extrusion and friction of the rubber diaphragm 574, the motor 575 operates to drive the turnover frame 572 to flip downward again, the telescopic end of the hydraulic push rod two 576 is expanded downward, drives the sliding frame 571 and the turnover frame 572 to move downward synchronously, when the sliding frame 571 moves downward to the appropriate position, the external air compressor stops working, the rubber diaphragm 574 is retracted, the disposable plastic cup falls into the corresponding slide 565, the rim of the cup of the disposable plastic cup is hung above the slide 565, the inclined slide 565 makes the disposable plastic cup move forward quickly, until the disposable plastic cup falls into the corresponding collecting groove 2, when a certain number of disposable plastic cups are collected in the collecting groove 2, the telescopic end of the hydraulic push rod one 563 moves downward, the pressure head 564 also moves downward synchronously, the pressure head 564 extrudes the disposable plastic cups in the corresponding collecting groove 2, so that the disposable plastic cups are tightly sleeved, when the disposable plastic cups are tightly sleeved, the secondary push rod of the hydraulic push rod one 563 also moves downward to the appropriate position, with the downward movement of the secondary push rod of the hydraulic push rod one 563, the connecting frame 51 also moves downward, drives the rack plate one 52 to move downward synchronously, after the rack plate one 52 contacts the outer end of the gear 53, the rack plate one 52 is engaged with the gear 53, drives the gear 53 to rotate, at the same time, the inner end of the gear 53 drives the rack plate two 54 to move backward, the baffle 55 also moves backward, the spring 562 is compressed under stress, with the movement of the baffle 55, the lower end of the collecting groove 2 becomes open, the tightly sleeved disposable plastic cups automatically fall down, enter the packaging process through the external conveying line, when the telescopic end of the hydraulic push rod one 563 returns to the original position, the rack plate one 52 is separated from the gear 53, the spring 562 expands without stress, drives the baffle 55 to return to the original position, waits for the next material collecting cycle.
[0023] It is worth noting that the single-chip microcomputer 6 disclosed in the above embodiment is an S7-200 single-chip microcomputer, and the motor 575 is a 60TM-01330F5-C motor, and the single-chip microcomputer 6 controls the motor 575 to work by using the method commonly used in the prior art.
[0024] The above merely describes the embodiments of the present application, and does not limit the patent scope of the present application, and any equivalent structure or equivalent process transformation, or direct or indirect application in other related technical fields, which are made by using the content of the present application specification and drawings, are also included in the patent protection scope of the present application.
Claims
1. A material receiving mechanism for the production of disposable plastic cups, comprising a material collecting rack (1), wherein the material collecting rack (1) has uniformly distributed material collecting grooves (2) in the middle of its interior, a frame (3) is provided at the upper end of the material collecting rack (1), and an mounting frame (4) is placed at the rear end of the material collecting rack (1), characterized in that: It also includes a receiving mechanism (5); The receiving mechanism (5) includes a connecting frame (51), a first rack plate (52), a gear (53), a second rack plate (54), a baffle (55), a stacking assembly (56), and a picking assembly (57). The connecting frame (51) is slidably connected to the inside of the frame (3). The first rack plate (52) is located at the front end of the connecting frame (51). The gears (53) are rotatably connected to the left and right sides of the lower end of the collecting rack (1). All (52) are meshed with the outer end of the vertically adjacent gear (53). The lower end of the collection rack (1) is provided with a movable baffle (55). All two rack plates (54) are located at the lower front end of the baffle (55). All two rack plates (54) are meshed with the inner end of the vertically adjacent gear (53). The stacking assembly (56) is located at the rear end of the collection rack (1). The picking assembly (57) is located at the upper end of the mounting frame (4).
2. The material receiving mechanism for disposable plastic cup production according to claim 1, characterized in that: It also includes a microcontroller (6), which is located in the middle of the right side of the mounting bracket (4), and the input terminal of the microcontroller (6) is electrically connected to an external power supply.
3. The material receiving mechanism for disposable plastic cup production according to claim 1, characterized in that: The stacking assembly (56) includes a sliding column (561) and a spring (562). The sliding columns (561) are all slidably connected to the rear side of the lower end of the inner side of the material collection rack (1). The front ends of the three sliding columns (561) are all fixedly connected to the rear end of the baffle (55). A spring (562) is provided between the rear end of the baffle (55) and the lower front side of the material collection rack (1). The springs (562) are all sleeved on the outer surface of the sliding column (561).
4. The material receiving mechanism for disposable plastic cup production according to claim 1, characterized in that: The stacking assembly (56) also includes a hydraulic push rod (563) and a pressure head (564). The hydraulic push rod (563) is evenly arranged in the middle of the top wall of the frame (3), and the pressure head (564) is arranged at the lower end of the telescopic end of the hydraulic push rod (563). The middle part of the outer surface of the hydraulic push rod (563) is fixedly connected to the middle of the interior of the connecting frame (51).
5. The material receiving mechanism for disposable plastic cup production according to claim 1, characterized in that: The stacking assembly (56) also includes a slide (565). The mounting frame (4) has a connecting rod in the middle of its rear side. The upper end of the material collection frame (1) and the connecting rod are provided with evenly distributed slides (565). The slides (565) are all installed in conjunction with the vertically adjacent material collection troughs (2).
6. The material receiving mechanism for disposable plastic cup production according to claim 2, characterized in that: The material handling assembly (57) includes a sliding frame (571), a flipping frame (572), a material handling head (573), a rubber diaphragm (574), and a motor (575). The sliding frame (571) is slidably connected to the upper inner end of the mounting frame (4), and the flipping frame (572) is rotatably connected to the middle inner end of the sliding frame (571). The material handling head (573) is evenly arranged on the upper end of the flipping frame (572), and the rubber diaphragm (574) is evenly arranged on the outer surface of the material handling head (573). The motor (575) is located in the middle right side of the sliding frame (571). The input end of the motor (575) is electrically connected to the output end of the microcontroller (6), and the left end of the output shaft of the motor (575) is fixedly connected to the right end of the flipping frame (572).
7. The material receiving mechanism for disposable plastic cup production according to claim 6, characterized in that: The material handling assembly (57) also includes a second hydraulic push rod (576), which is respectively disposed on the middle of the left and right sides of the top wall of the mounting frame (4). The lower end of the telescopic end of the second hydraulic push rod (576) is fixedly connected to the upper end of the sliding frame (571).