Heavy-load loading and transporting working position apparatus

Abstract

The utility model relates to the technical field of logistics transfer tools, in particular to a heavy-load loading and transporting working position apparatus which comprises a plurality of layers of outer frames, the outer frames comprise a plurality of horizontal profile pipes, and each layer of outer frame is defined by the horizontal profile pipes; the supporting plates are horizontally fixed in each layer of outer frame; the two adjacent layers of outer frames are connected through the vertical profile pipes; each of the horizontal profile pipe and the vertical profile pipe comprises a main bearing steel pipe and a resin-based continuous glass fiber profile outer pipe, the main bearing steel pipe is sleeved with the resin-based continuous glass fiber profile outer pipe, and the length of the main bearing steel pipe is larger than or equal to that of the resin-based continuous glass fiber profile outer pipe. According to the double-layer sleeve structure, the bearing strength and rigidity of the profile pipe are improved, the assembling strength of a local installation face is improved, the excellent bearing capacity is provided, meanwhile, the light self weight is kept, deformation is not likely to happen in the using process, the resin-based continuous glass fiber profile outer pipe has good corrosion resistance and durability, and the service life can be prolonged.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of logistics transfer tooling, in particular to a heavy-load loading station tool. BACKGROUND

[0002] With the rapid development of modern industrial production, station tooling is increasingly widely used in production lines. The station tooling on the market often has problems such as insufficient bearing capacity and weak structural strength when bearing heavy parts. In particular in the heavy industry fields such as automobiles and aviation, the weight of parts often reaches hundreds of kilograms, which puts high requirements on the bearing performance of the station tooling. The existing station tooling has poor bearing capacity and is prone to deformation, cracking and other safety hazards during long-term use, has a short service life, and not only affects production efficiency but also may cause safety risks. SUMMARY

[0003] The present application aims to at least solve one of the above technical problems in the prior art to some extent. To this end, the present application provides a heavy-load loading station tooling, which increases the bearing strength and rigidity of the profile pipe through a double-layer sleeve structure, improves the assembly strength of the local mounting surface, provides excellent bearing capacity, maintains a relatively light self-weight, effectively prevents deformation during use, and prolongs the service life due to the good corrosion resistance and durability of the resin-based continuous glass fiber profile outer pipe.

[0004] A heavy-load loading station tooling, comprising

[0005] an outer frame provided in multiple layers, the outer frame comprising a plurality of horizontal profile pipes, each layer of the outer frame being formed by enclosing a plurality of the horizontal profile pipes;

[0006] a support plate fixed horizontally inside each layer of the outer frame;

[0007] a vertical profile pipe connecting between two adjacent layers of the outer frame;

[0008] The horizontal profile pipe and the vertical profile pipe each comprise a main load-bearing steel pipe and a resin-based continuous glass fiber profile outer pipe, the main load-bearing steel pipe being sleeved inside the resin-based continuous glass fiber profile outer pipe, and the length of the main load-bearing steel pipe being greater than or equal to the length of the resin-based continuous glass fiber profile outer pipe.

[0009] In an optional or preferred embodiment, the top of the outer frame is provided with an enclosed flange.

[0010] In an optional or preferred embodiment, a shock-absorbing pad is laid on the support plate.

[0011] In an optional or preferred embodiment, the lower surface of the bottommost outer frame is provided with two fork frames.

[0012] In an optional or preferred embodiment, the outer frame further includes a four-way connector, through which each of the horizontal profile tubes of the outer frame is connected, and four vertical profile tubes are arranged between two adjacent outer frame layers, with the two ends of each vertical profile tube connected to the four-way connectors of the two adjacent outer frame layers respectively.

[0013] In an optional or preferred embodiment, a support foot is mounted on the four-way connector on the bottommost outer frame.

[0014] In an optional or preferred embodiment, the height of the support leg is adjustable.

[0015] In an optional or preferred embodiment, the bottom of the support leg is provided with anti-slip texture.

[0016] In an optional or preferred embodiment, the vertical profile tube is mounted on the four-way connector on the topmost outer frame.

[0017] In an optional or preferred embodiment, the outer frame is provided with three layers.

[0018] Based on the above technical solution, the embodiments of this application have at least the following beneficial effects: both the horizontal and vertical profile pipes adopt a double-layer sleeve structure, namely, an inner main load-bearing steel pipe and an outer resin-based continuous fiberglass profile outer pipe. The main load-bearing steel pipe is fitted inside the resin-based continuous fiberglass profile outer pipe to form a stable composite structure. In addition to increasing the load-bearing strength and rigidity of the profile pipe, the double-layer sleeve structure can also improve the assembly strength of the local installation surface, providing excellent load-bearing capacity, while maintaining a relatively light self-weight, making it less prone to deformation during use. The resin-based continuous fiberglass profile outer pipe has good corrosion resistance and durability, which can extend its service life. Attached Figure Description

[0019] The present application will be further described below with reference to the accompanying drawings and embodiments;

[0020] Figure 1 This is a structural schematic diagram of the heavy-duty loading station equipment provided in the embodiments of this application;

[0021] Figure 2 yes Figure 1 The front view provided in the illustrated embodiment;

[0022] Figure 3 yes Figure 2 Sectional view along the AA direction. Detailed Implementation

[0023] In order to make the technical solutions in the present application better understood by those skilled in the art, the technical solutions in the embodiments of the present application will be described clearly and completely below in conjunction with the accompanying drawings of the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative efforts should fall within the scope of protection of the present application.

[0024] The embodiments of the present application will be further described in detail below in conjunction with the accompanying drawings and embodiments. The following embodiments are used to illustrate the present application, but cannot be used to limit the scope of the present application.

[0025] In the description of the embodiments of the present application, it should be noted that the orientations or positional relationships indicated by the terms “center”, “longitudinal”, “lateral”, “upper”, “lower”, “front”, “back”, “left”, “right”, “vertical”, “horizontal”, “top”, “bottom”, “inner”, “outer” and the like are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the embodiments of the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the embodiments of the present application. In addition, the terms “first”, “second”, “third” are only for the purpose of description, and cannot be understood as indicating or implying relative importance.

[0026] In the description of the embodiments of the present application, it should be noted that unless otherwise explicitly specified and limited, the terms “connected” and “connected” should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or it can be integrally connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium. For those skilled in the art, the specific meanings of the above terms in the embodiments of the present application can be understood according to specific circumstances.

[0027] In the embodiments of the present application, unless otherwise explicitly specified and limited, the first feature is “on” or “under” the second feature, which can be that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, the first feature can be above or obliquely above the second feature, or it can only mean that the horizontal height of the first feature is higher than that of the second feature. The first feature can be below or obliquely below the second feature, or it can only mean that the horizontal height of the first feature is less than that of the second feature.

[0028] With the rapid development of modern industrial production, work station appliances are increasingly widely used in production lines. However, the work station appliances on the market often have insufficient bearing capacity and weak structural strength when bearing heavy parts. In particular, in the heavy industry fields such as automobiles and aviation, the weight of parts often reaches hundreds of kilograms, which puts high requirements on the bearing performance of work station appliances. The existing work station appliances are prone to deformation and cracking during long-term use, which not only affects the production efficiency, but also may cause safety risks. In addition, the connection structure of the traditional work station appliances is relatively simple, and is prone to looseness when frequently loading and unloading heavy parts, which affects the service life and working stability.

[0029] Reference Figures 1 to 3 The application provides a heavy-load loading work station appliance, which comprises an outer frame 100, a support plate 110 and a vertical profile pipe 200.

[0030] The outer frame 100 is provided with multiple layers, and the outer frame 100 comprises multiple horizontal profile pipes 120. Each layer of the outer frame 100 is formed by enclosing the multiple horizontal profile pipes 120, and the support plate 110 is horizontally fixed inside each layer of the outer frame 100. The adjacent two layers of the outer frame 100 are connected through the vertical profile pipe 200. The horizontal profile pipe 120 and the vertical profile pipe 200 each comprise a main load-bearing steel pipe 121 and a resin-based continuous glass fiber profile outer pipe 122. The main load-bearing steel pipe 121 is sleeved inside the resin-based continuous glass fiber profile outer pipe 122, and the length of the main load-bearing steel pipe 121 is greater than or equal to the length of the resin-based continuous glass fiber profile outer pipe 122.

[0031] The main structure of the heavy-load loading work station appliance comprises three layers of the outer frame 100. Each layer of the outer frame 100 is formed by enclosing the four horizontal profile pipes 120 to form a rectangular structure, and the adjacent two layers of the outer frame 100 are connected through the four vertical profile pipes 200.

[0032] The top of the outer frame 100 is provided with a closed-off edge 121. Specifically, the top of each horizontal profile pipe 120 is vertically provided with a side plate of the same length. When the four horizontal profile pipes 120 are enclosed to form the outer frame 100, the side plates thereon are enclosed to form the closed-off edge 121. The closed-off edge 121 plays a blocking role to prevent the workpiece placed on the support plate 110 from falling off.

[0033] The horizontal profile pipe 120 and the vertical profile pipe 200 each adopt a double-layer sleeve pipe structure, i.e., the inner main load-bearing steel pipe 121 and the outer resin-based continuous glass fiber profile outer pipe 122. The main load-bearing steel pipe 121 is sleeved in the resin-based continuous glass fiber profile outer pipe 122 to form a stable composite structure. The two ends of the main load-bearing steel pipe 121 are flush with the two ends of the resin-based continuous glass fiber profile outer pipe 122.

[0034] The double-layer sleeve structure not only increases the load-bearing strength and rigidity of the profiled pipe, but also improves the assembly strength of the local mounting surface, provides excellent load-bearing capacity, while maintaining a relatively light self-weight, effectively preventing deformation during use. The resin-based continuous glass fiber profile outer pipe 122 has good corrosion resistance and durability, which can prolong the service life. The overall structure is simple and practical, and the manufacturing cost is reasonable.

[0035] The main load-bearing steel pipe 121 is made of Q235B carbon structural steel; the resin-based continuous glass fiber profile outer pipe 122 is made of an epoxy resin matrix, and the reinforcing material is glass fiber.

[0036] The support plate 110 is made of carbon steel plate and is horizontally arranged inside each outer frame 100 to bear the workpiece.

[0037] Specifically, the four edges of the support plate 110 are fixed inside the outer frame 100 by bolts.

[0038] In other embodiments, the outer frame 100 can also be provided with four or more layers.

[0039] In order to improve the shock absorption effect when carrying objects, a shock pad is laid on the support plate 110, which can effectively reduce vibration and impact during transportation and avoid damage to the workpiece. The shock pad is made of natural rubber material and has good elasticity and wear resistance.

[0040] Two parallel fork frames 130 are arranged on the lower surface of the bottom outer frame 100, with a spacing suitable for standard forklift forks, facilitating forklift loading and unloading and carrying operations.

[0041] The outer frame 100 also includes a four-way joint 140, and each horizontal profiled pipe 120 of the outer frame 100 is connected through the four-way joint 140.

[0042] Specifically, the assembly of the outer frame 100 uses a four-way joint 140, and the connection of the vertical profiled pipe 200 with the adjacent two outer frames 100 also uses a four-way joint 140. The horizontal profiled pipe 120 is connected reliably through the four-way joint 140 to form the outer frame 100. The four-way joint 140 is provided with a positioning groove inside to ensure the accurate installation position of the horizontal profiled pipe 120. Four vertical profiled pipes 200 are arranged between the adjacent two outer frames 100, and the two ends of the vertical profiled pipe 200 are connected with the four-way joints 140 of the adjacent two outer frames 100, respectively, to form a stable space frame structure. The four-way joint 140 is made of long-fiber glass steel by molding process, which has high strength and durability.

[0043] The design of the four-way joint 140 facilitates assembly and maintenance, and the overall structure is stable and reliable, suitable for heavy load part transportation requirements. According to different use scenarios, different number of layers and sizes can be flexibly selected.

[0044] The four-way joint 140 on the bottom outer frame 100 is provided with a foot 150, and the bottom of the foot 150 is provided with anti-skid lines to improve the stability of the work station.

[0045] In addition, the height of the foot 150 is adjustable, so that the work station can be adapted to different ground.

[0046] Specifically, the side of the foot 150 is provided with a plurality of first pin holes arranged along the vertical direction, and the four-way joint 140 at the four corners of the bottom outer frame 100 is provided with second pin holes corresponding to the first pin holes, and a positioning pin is arranged in the first pin hole and the second pin hole. When the height of the foot 150 needs to be adjusted, the positioning pin is pulled out, and then the foot is adjusted up and down, so that the second pin hole is aligned with the first pin hole, and then the positioning pin is inserted.

[0047] In some embodiments, the four-way joint 140 on the top outer frame 100 is provided with a vertical profile pipe 200.

[0048] Specifically, the four-way joint 140 at the four corners of the top outer frame 100 is provided with a vertical profile pipe 200 with a length of 200 mm, which is used to install a protective fence or other accessories, and further enhances the overall structural strength.

[0049] In actual application, the work station has been successfully applied in many automobile manufacturing enterprises, and is used for the turnover of heavy parts such as engines and gearboxes.

[0050] In the description of the present specification, the description of the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" means that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present application. In the present specification, the illustrative description of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any appropriate manner in any one or more embodiments or examples. In addition, those skilled in the art can combine and combine different embodiments or examples described in the present specification and the features of different embodiments or examples without contradiction.

[0051] The embodiments of the present application are described in detail above in combination with the drawings, but the present application is not limited to the above embodiments, and various changes can be made within the knowledge of those skilled in the art without departing from the purpose of the present application.

Claims

1. A heavy load handling station apparatus, characterised in that: The utility model relates to a multi-layered frame structure The frame structure comprises a plurality of horizontal profiled pipes, and each layer of the frame structure is enclosed by a plurality of the horizontal profiled pipes; A support plate is horizontally fixed inside each layer of the frame structure; Vertical profiled pipes are used to connect adjacent two layers of the frame structure; The horizontal profiled pipes and the vertical profiled pipes each comprise a main load-bearing steel pipe and a resin-based continuous glass fiber profiled outer pipe, the main load-bearing steel pipe is sleeved inside the resin-based continuous glass fiber profiled outer pipe, and the length of the main load-bearing steel pipe is greater than or equal to the length of the resin-based continuous glass fiber profiled outer pipe.

2. The heavy load handling station appliance of claim 1, wherein: The top of the frame structure is provided with an enclosed flange.

3. The heavy load palletization station appliance of claim 1, wherein: A shock-absorbing pad is laid on the support plate.

4. The heavy load palletization station appliance of claim 1, wherein: The lower surface of the bottommost frame structure is provided with two fork frames.

5. The heavy load palletization station appliance of claim 1, wherein: The frame structure further comprises a four-way joint, each of the horizontal profiled pipes of the frame structure is connected through the four-way joint, four vertical profiled pipes are arranged between adjacent two layers of the frame structure, and the two ends of the vertical profiled pipes are connected to the four-way joints of the adjacent two layers of the frame structure.

6. A heavy load palletisation station appliance according to claim 5, characterised in that: A support leg is mounted on the four-way joint of the bottommost frame structure.

7. A heavy load handling station appliance according to claim 6, characterised in that: The height of the support leg is adjustable.

8. The heavy load handling station appliance of claim 6, wherein: Anti-skid lines are arranged on the bottom of the support leg.

9. The heavy load palletization station appliance of claim 5, wherein: The vertical profiled pipes are mounted on the four-way joint of the topmost frame structure.

10. The heavy load palletization station appliance of claim 1, wherein: The frame structure is provided with three layers.

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