Integrated rotary anti-blocking device for stock bin

Abstract

The utility model discloses a stock bin integrated rotary anti-blocking device which comprises an upper stock bin, a middle stock bin and a lower stock bin, the upper stock bin is connected with the middle stock bin through an upper rotating mechanism, the middle stock bin is connected with the lower stock bin through a lower rotating mechanism, the upper stock bin is connected with the lower stock bin through a fixing mechanism, a fluted disc is arranged on the middle stock bin, and a fluted disc is arranged on the lower stock bin. A driving mechanism is arranged on the fixing mechanism, a driving gear of the driving mechanism is meshed with the fluted disc, a fixed scraping piece is arranged between the upper material bin and the lower material bin, the middle material bin is provided with an upper rotating scraping piece used for scraping the inner wall of the upper material bin, and the middle material bin is provided with a lower rotating scraping piece used for scraping the inner wall of the lower material bin. The device is efficient, reliable and high in adaptability, and has important significance for improving the stability and economical efficiency of industrial production.

Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of stock bin anti-blocking, particularly relates to a stock bin integrated rotary anti-blocking device. BACKGROUND

[0002] With the increasing development of industrial and agricultural production, super large stock bins, as the core equipment for material storage and transfer, are widely used in many fields such as mining, metallurgy, power, chemical industry, building materials, etc. Taking the mining industry as an example, super large stock bins need to store a large amount of ore to provide stable raw material supply for subsequent crushing, beneficiation and other processes; in the power industry, large coal bins are used to store coal to ensure the continuous and stable operation of thermal power generation. The capacity of these super large stock bins can reach several thousand or even tens of thousands of cubic meters, which can meet the demand of large-scale production for material storage and greatly improve the continuity and efficiency of industrial production.

[0003] However, in actual operation, super large stock bins face a very tricky problem of blockage. Due to various factors such as material viscosity, humidity, uneven particle size distribution, and unreasonable design of stock bin structure, material in the stock bin is prone to form blockage, bridging, wall hanging and other blockage phenomena. Once blockage occurs, it will not only cause material to discharge poorly, affecting the normal operation of the subsequent production process and reducing the efficiency of the entire production system, but also may cause a series of serious consequences. For example, in cement production, stock bin blockage may cause cement production equipment to idle or overload, resulting in equipment damage; in the grain storage industry, blockage may cause grain accumulation to deteriorate, causing huge economic losses. According to incomplete statistics, the economic losses caused by industrial production interruption due to stock bin blockage problem reach tens of billions of yuan per year.

[0004] The existing technology can alleviate the stock bin blockage problem to some extent, but still has many limitations. Although the vibration anti-blocking technology can promote material flow to some extent, long-term vibration may cause fatigue damage to the stock bin structure, shorten the service life of the stock bin, and the vibration effect is not good for materials with high viscosity or high humidity. The impact force of air cannon unblocking technology is difficult to control accurately, which may cause damage to the stock bin wall, and frequent use of air cannon will consume a large amount of compressed air, increasing the operating cost. UTILITY MODEL CONTENTS

[0005] In order to solve the above-mentioned defects, the utility model provides a super large integrated rotary anti-blocking device which is efficient, reliable and has strong adaptability, and has important significance for improving the stability and economy of industrial production.

[0006] The technical scheme adopted by the utility model is: a material bin integrated rotary anti-blocking device, which comprises an upper material bin, a middle material bin and a lower material bin, the upper material bin is connected with the middle material bin through an upper rotating mechanism, the middle material bin is connected with the lower material bin through a lower rotating mechanism, the upper material bin is connected with the lower material bin through a fixing mechanism, the middle material bin is provided with a gear disc, the fixing mechanism is provided with a driving mechanism, the driving gear of the driving mechanism is engaged with the gear disc, a fixed scraper is arranged between the upper material bin and the lower material bin, the middle material bin is provided with an upper rotary scraper for scraping the inner wall of the upper material bin, and the middle material bin is provided with a lower rotary scraper for scraping the inner wall of the lower material bin.

[0007] The fixing mechanism adopts a fixing frame.

[0008] The driving mechanism adopts a driving motor.

[0009] One end of the fixed scraper is fixed on the upper material bin, and the other end is fixed on the lower material bin.

[0010] The outlet of the lower material bin is provided with a gate valve.

[0011] The gear disc is provided with a protective shell.

[0012] The lower rotary scraper passes through the gate valve, and the valve plate of the gate valve is provided with an opening matched with the lower rotary scraper.

[0013] The driving motor is connected with a controller.

[0014] The anti-blocking method of the material bin integrated rotary anti-blocking device comprises the following steps: the driving mechanism works, the driving gear drives the gear disc to rotate, the gear disc is sleeved on the middle material bin, the driving gear drives the middle material bin to rotate, the middle material bin drives the upper rotary scraper and the lower rotary scraper to rotate, and the sticky wall material on the inner walls of the upper material bin and the lower material bin is cleaned; one end of the fixed scraper is fixed on the upper material bin, and the other end is fixed on the lower material bin, the sticky wall material on the inner wall of the middle material bin is cleaned through relative movement with the middle material bin.

[0015] The driving mechanism works, the driving gear drives the gear disc to rotate, the gear disc is sleeved on the middle material bin, the driving gear drives the middle material bin to rotate, the middle material bin drives the upper rotary scraper and the lower rotary scraper to rotate, and the sticky wall material on the inner walls of the upper material bin and the lower material bin is cleaned; one end of the fixed scraper is fixed on the upper material bin, and the other end is fixed on the lower material bin, the sticky wall material on the inner wall of the middle material bin is cleaned through relative movement with the middle material bin, the lower rotary scraper passes through the gate valve, the valve plate of the gate valve is provided with an opening matched with the lower rotary scraper, and the sticky problem of the gate valve part can be cleaned during rotation.

[0016] The notch on the valve plate of the gate valve corresponds to the lower rotating scraper. When the rotating device stops, the lower rotating scraper is fixed in a certain position by the drive motor controller. When the valve is closed, it is ensured that the notch on the valve plate is aligned with the lower rotating scraper. This can clean the material adhering to the station area and ensure that the valve can open and close normally. Attached Figure Description

[0017] The utility model will be further described below with reference to the accompanying drawings:

[0018] Fig. 1 This is a three-dimensional structural schematic diagram of the present invention;

[0019] Fig. 2 This is a side view of the structure of this utility model;

[0020] Fig. 3 This is a top view of the structure of this utility model. Detailed Implementation

[0021] Example 1: As Figs. 1-3 As shown, an integrated rotating anti-blocking device for material hoppers includes an upper hopper 1, a middle hopper 9, and a lower hopper 8. The upper hopper 1 and the middle hopper 9 are connected by an upper rotating mechanism 12, and the middle hopper 9 and the lower hopper 8 are connected by a lower rotating mechanism 13. The upper hopper 1 and the lower hopper 8 are connected by a fixing mechanism 10. The middle hopper 9 is provided with a toothed disc 7, and the fixing mechanism is provided with a driving mechanism 2. The driving gear 3 of the driving mechanism 2 meshes with the toothed disc 7. A fixed scraper 4 is provided between the upper hopper 1 and the lower hopper 8. The middle hopper 9 is provided with an upper rotating scraper 5 for scraping the inner wall of the upper hopper 1, and a lower rotating scraper 6 for scraping the inner wall of the lower hopper 8.

[0022] The difference between Example 2 and Example 1 is that the fixing mechanism 10 adopts a fixing frame.

[0023] The difference between Example 3 and Example 2 is that the driving mechanism 2 adopts a drive motor.

[0024] The difference between Example 4 and Example 2 is that one end of the fixed scraper 4 is fixed to the inner wall of the feeding bin 1, and the other end is fixed to the inner wall of the discharging bin 8.

[0025] The difference between Example 5 and Example 4 is that the outlet of the feeding hopper 8 is equipped with a gate valve 11.

[0026] The toothed disc 7 is equipped with a protective shell.

[0027] The difference between embodiment 6 and embodiment 2 is that the lower rotating blade 6 passes through the gate valve 11, and the valve plate 15 on the gate valve 11 is provided with a gap 14 (opening) matched with the lower rotating blade 6.

[0028] The difference between embodiment 7 and embodiment 6 is that the upper rotating blade and the lower rotating blade correspond to each other, and the fixed blade is parallel to the upper rotating blade and the lower rotating blade.

[0029] The difference between embodiment 8 and embodiment 7 is that the driving motor is connected with a controller, the controller controls the operation of the motor, when the driving motor drives the fixed blade, the upper rotating blade and the lower rotating blade to move relatively for one circle (initial position: the fixed blade is parallel to the upper rotating blade and the lower rotating blade and next to them, when moving relatively for one circle, the fixed blade is located on the other side), the driving motor reverses to drive the fixed blade, the upper rotating blade and the lower rotating blade to move relatively for one circle again, and when the fixed blade, the upper rotating blade and the lower rotating blade return to the initial position, the gap on the gate corresponds to the lower rotating blade, which can clean the sticking material of the gate valve when the gate is opened, and can also play a sealing role to ensure the normal opening and closing of the valve.

[0030] Embodiment 9: A method for preventing blockage of a rotary anti-blocking device of a bin, comprising the following steps: driving mechanism works, driving gear drives gear disc to rotate, gear disc is sleeved on middle bin, driving gear drives middle bin to rotate, middle bin drives upper rotating blade and lower rotating blade to rotate, and sticking material on the inner wall of the upper and lower bins is cleaned; one end of the fixed blade is fixed on the upper bin, and the other end is fixed on the lower bin, and the sticking material on the inner wall of the middle bin is cleaned through relative movement with the middle bin.

[0031] The driving mechanism works, the driving gear drives the gear disc to rotate, the gear disc is sleeved on the middle bin, the driving gear drives the middle bin to rotate, the middle bin drives the upper rotating blade and the lower rotating blade to rotate, and the sticking material on the inner wall of the upper and lower bins is cleaned; one end of the fixed blade is fixed on the upper bin, and the other end is fixed on the lower bin, and the sticking material on the inner wall of the middle bin is cleaned through relative movement with the middle bin, the lower rotating blade passes through the gate valve, and the gap on the valve plate on the gate valve is matched with the lower rotating blade, which can clean the sticking problem of the gate valve part during rotation.

[0032] The gap on the valve plate on the gate valve corresponds to the lower rotating blade, when the rotating device stops, the lower rotating blade is fixed and stopped at a certain position through the driving motor controller, when the valve is closed, the gap on the valve plate is aligned with the lower rotating blade, which can clean the sticking material on the inner wall of the bin, and can also ensure the normal opening and closing of the valve.

Claims

1. A silo integrated rotary anti-blocking device, characterized in that: The device comprises an upper hopper, a middle hopper and a lower hopper, the upper hopper is connected with the middle hopper through an upper rotating mechanism, the middle hopper is connected with the lower hopper through a lower rotating mechanism, the upper hopper is connected with the lower hopper through a fixing mechanism, the middle hopper is provided with a toothed disc, the fixing mechanism is provided with a driving mechanism, the driving gear of the driving mechanism is engaged with the toothed disc, a fixed scraper is arranged between the upper hopper and the lower hopper, the middle hopper is provided with an upper rotating scraper for scraping the inner wall of the upper hopper, and the middle hopper is provided with a lower rotating scraper for scraping the inner wall of the lower hopper.

2. The integrated silo rotary anti-blocking device according to claim 1, characterized in that: The fixing mechanism is a fixing frame.

3. The integrated silo rotary anti-blocking device according to claim 2, characterized in that: The driving mechanism is a driving motor.

4. The integrated silo rotary anti-blocking device according to claim 3, characterized in that: One end of the fixed scraper is fixed on the upper hopper, and the other end is fixed on the lower hopper.

5. The integrated silo rotary anti-blocking device according to claim 4, characterized in that: The outlet of the lower hopper is provided with a gate valve.

6. The integrated silo rotary anti-blocking device according to claim 5, characterized in that: The toothed disc is provided with a protective shell.

7. The integrated silo rotary anti-blocking device according to claim 6, characterized in that: The lower rotating scraper passes through the gate valve, and the valve plate of the gate valve is provided with a gap matched with the lower rotating scraper.

8. The integrated silo rotary anti-blocking device according to claim 7, characterized in that: The driving motor is connected with a controller.

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