Detection structure for plate feeding
By adopting an adjustable angle design between the upper and lower grippers in the sheet material feeding and detection structure, combined with an angle encoder, the problems of large size and inaccuracy in the existing technology are solved, and a smaller size and higher precision sheet material quantity detection is achieved.
Patent Information
- Application Number
- CN202520472111.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-17
- Publication Date
- 2026-02-06
- Estimated Expiration
- 2035-03-17
AI Technical Summary
The existing sheet material feeding and inspection structure is too large and not streamlined enough, which affects the inspection accuracy.
It adopts a structure with an adjustable angle between the upper and lower grippers, combined with an angle encoder and a drive mechanism. The number of plates is detected by the change in the angle of the grippers, and the angle encoder is used to convert it into a thickness value to determine the number of plates.
A smaller detection structure was achieved, which improved the accuracy and reliability of detection and reduced measurement deviation.
Smart Images

Figure CN223878971U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of sheet metal processing equipment, and specifically relates to a detection structure for plate feeding. BACKGROUND
[0002] In the steel plate processing process, the plate is stacked and placed, so when taking the material, it may appear to take multiple sheets, and when the plate is encountered in the feeding process, the number of materials taken by the taking mechanism is different from the predetermined number of plates, which will affect the quality of subsequent processing, such as cutting, stamping or engraving precision, so a structure for detecting the number of plates by magnetic tape displacement change through magnetic induction head appears on the market.
[0003] In the related art, the structure includes a displacement mechanism, a connecting plate, a clamping jaw mechanism, and a magnetic induction mechanism. The connecting plate is arranged on the output end of the displacement mechanism. The clamping jaw mechanism includes an upper clamping plate, a clamping cylinder, and a lower clamping plate. The upper clamping plate is fixedly arranged on the connecting plate. The housing of the clamping cylinder is arranged on the connecting plate. The lower clamping plate is fixedly arranged on the output end of the clamping cylinder. The upper clamping plate and the lower clamping plate are arranged opposite to each other to clamp the plate. The magnetic induction structure includes a magnetic tape and a magnetic induction head. The magnetic tape is arranged on the lower clamping plate, and the magnetic induction head is arranged on the upper clamping plate. The magnetic induction head is used to detect the position of the magnetic tape. When the clamping jaw mechanism clamps the plate, the magnetic induction head detects the displacement change of the magnetic tape to calculate the number of plates. However, the overall structure of the structure is large in size and not compact.
[0004] Therefore, the prior art needs to be improved. INVENTION CONTENTS
[0005] In order to make up for the problems of the prior art, the present application provides a detection structure for plate feeding.
[0006] The utility model solves its technical problem and adopts the following technical scheme:
[0007] A detection structure for plate feeding, comprising a rack, an upper clamping jaw, a lower clamping jaw, an angle encoder, and a driving mechanism, the upper clamping jaw and the lower clamping jaw are arranged opposite to each other on the rack, the angle between the upper clamping jaw and the lower clamping jaw can be opened and closed to insert the plate, the angle encoder is arranged on the rack, the angle encoder is used to detect the angle between the upper clamping jaw and the lower clamping jaw, the driving mechanism is connected with the rack, and the driving mechanism is used to make the plate extend into the upper clamping jaw and the lower clamping jaw.
[0008] Preferably, the lower clamping jaw is fixedly arranged on the rack, a rotating shaft is rotatably arranged on the rack, the rotating shaft is fixedly penetrated with the upper clamping jaw to move synchronously with the upper clamping jaw, and the rotating shaft is connected with the shaft body of the angle encoder.
[0009] Preferably, the driving mechanism comprises a horizontal driving member connected with the external structure and a vertical driving member connected with the output end of the horizontal driving member to move the vertical driving member in the horizontal direction, and the vertical driving member is connected with the rack to move the rack as a whole in the vertical direction.
[0010] Preferably, the rack is provided with a clamping torsion spring, one end of the clamping torsion spring is connected with the upper clamping jaw, and the other end is connected with the rack.
[0011] Preferably, the upper clamping jaw and the lower clamping jaw are provided with a guide wheel on the side close to each other, and the outer side wall of the guide wheel is used to abut against the plate.
[0012] Preferably, the upper clamping jaw and the lower clamping jaw are provided with a guide inclined surface on the side close to each other, the guide inclined surface is arranged on the outer side of the upper clamping jaw and the lower clamping jaw, and the guide inclined surfaces on the upper clamping jaw and the lower clamping jaw form an outward opening included angle.
[0013] In summary, the present application has the following beneficial technical effects:
[0014] When the plate is detected, the vertical driving member and the rack are moved in the horizontal direction to a predetermined position in the horizontal direction by the horizontal driving member, then the rack is moved in the vertical direction to a predetermined position in the vertical direction by the vertical driving member, so that the plate corresponds to the upper clamping jaw and the lower clamping jaw, then the plate is clamped into the upper clamping jaw and the lower clamping jaw by the horizontal driving member, since the lower clamping jaw is fixed and the upper clamping jaw rotates, when the plate extends into the upper clamping jaw and the lower clamping jaw by a predetermined distance, the upper clamping jaw rotates by a certain angle, at this time, the angle encoder converts the detected angle value into a thickness value, so as to judge the number of the plate. BRIEF DESCRIPTION OF DRAWINGS
[0015] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiments or the prior art description. Obviously, the drawings in the following description are only some embodiments of the present application, and for those skilled in the art, other drawings can also be obtained without creative labor.
[0016] Figure 1 It is a schematic diagram of the detection mechanism in the embodiment of the present application.
[0017] Figure 2 It is a view of the detection mechanism in the embodiment of the present application.
[0018] Figure 3Another perspective view of the detection mechanism in the embodiment of the present application;
[0019] Figure 4 An exploded view of the upper rack structure in the embodiment of the present application;
[0020] Figure 5 Another perspective exploded view of the rack structure in the embodiment of the present application.
[0021] Legend: 1, rack; 2, upper clamping jaw; 3, lower clamping jaw; 4, angle encoder; 5, rotating shaft; 6, driving mechanism; 61, horizontal driving part; 62, vertical driving part; 7, clamping torsional spring; 8, guide slope; 9, guide wheel. DETAILED DESCRIPTION
[0022] The technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only some of the embodiments of the present application, but not all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0023] The embodiment of the present application discloses a detection structure for feeding board materials.
[0024] Reference Figures 1 to 5 A detection structure for feeding board materials includes a rack 1, an upper clamping jaw 2, a lower clamping jaw 3, an angle encoder 4, and a driving mechanism 6. Specifically, the upper clamping jaw 2 and the lower clamping jaw 3 are respectively arranged opposite to each other on the rack 1, and are arranged in a vertical direction. The angle between the upper clamping jaw 2 and the lower clamping jaw 3 can be opened and closed, and the upper clamping jaw 2 and the lower clamping jaw 3 are used for the board material to extend therebetween. The housing of the angle encoder 4 is fixedly arranged on the rack 1, and the angle encoder 4 is used for detecting the angle opened between the upper clamping jaw 2 and the lower clamping jaw 3. The driving mechanism 6 is connected with the rack 1, so as to move the rack 1 as a whole, and make the board material extend to a predetermined distance between the upper clamping jaw 2 and the lower clamping jaw 3.
[0025] In the embodiment, the lower clamping jaw 3 is fixedly arranged on the frame 1 and is in a horizontal state in use, a rotating shaft 5 is arranged on the frame 1 and is rotatably arranged on the frame 1, the rotating shaft 5 is used for fixing one end of the upper clamping jaw 2 to pass through, so that the upper clamping jaw 2 rotates synchronously with the rotating shaft 5, and the shaft of the angle encoder 4 is connected with the rotating shaft 5. In the embodiment, the shaft of the angle encoder 4 is inserted into the rotating shaft 5, and when the rotating shaft 5 rotates, the shaft of the angle encoder 4 rotates synchronously. When the plate material extends into the clamping opening between the upper clamping jaw 2 and the lower clamping jaw 3, the upper clamping jaw 2 rotates under the action of the plate material to open the clamping opening. After the plate material extends into the clamping opening by a predetermined distance, the angle encoder 4 detects the angle of rotation of the rotating shaft 5 to calculate the number of plate materials. Compared with the method of calculating the number of plate materials by sensing the displacement change of the magnetic tape by the magnetic induction head, the overall structure of the present scheme is more compact, occupies less space, and the data measured by the angle encoder 4 is more reliable.
[0026] With reference to Figures 3 to 5 The driving mechanism 6 includes a horizontal driving member 61 and a vertical driving member 62. The horizontal driving member 61 is fixedly arranged on the external structure, and the vertical driving member 62 is connected to the output end of the horizontal driving member 61, so that the vertical driving member 62 moves in the horizontal direction as a whole. The frame 1 is connected to the output end of the vertical driving member 62. When the vertical driving member 62 works, the frame 1 can move in the vertical direction as a whole. In the embodiment, the horizontal driving member 61 and the vertical driving member 62 are both gas cylinders. Therefore, when measuring the number of plate materials, the vertical driving member 62 and the frame 1 are first extended as a whole by the horizontal driving member 61, and then the frame 1 is lowered to a predetermined position by the vertical driving member 62, so that the clamping opening between the upper clamping jaw 2 and the lower clamping jaw 3 is aligned with the plate materials to be measured. Then, the horizontal driving member 61 is retracted, so that the plate materials are clamped into the clamping opening by a predetermined distance. The number of plate materials can be calculated by the angle of rotation of the upper clamping jaw 2.
[0027] With reference to Figures 3 to 5 In the embodiment, in order to avoid measurement deviation, a clamping torsion spring 7 is arranged on the frame 1. One end of the clamping torsion spring 7 is fixedly connected with the frame 1, and the other end is connected with the upper clamping jaw 2, so that the upper clamping jaw 2 always has a tendency to rotate towards the lower clamping jaw 3. That is, in the initial state, the upper clamping jaw 2 is tightly attached to the lower clamping jaw 3 to be in a horizontal state. When the plate material extends into the clamping opening between the upper clamping jaw 2 and the lower clamping jaw 3, the upper clamping jaw 2 is always pressed against the upper side of the plate material, so that the angle of rotation of the upper clamping jaw 2 is as accurate as possible, and the measurement result of the angle encoder 4 is not inaccurate due to shaking.
[0028] With reference to Figures 3 to 5, and in order to facilitate the board to extend into the gap between the upper clamping jaw 2 and the lower clamping jaw 3, the following settings are provided, one is that a guide inclined surface 8 is arranged on the side of the upper clamping jaw 2 close to the lower clamping jaw 3, the guide inclined surface 8 is arranged at the end away from the rotating shaft 5, and a corresponding guide inclined surface 8 is also arranged on the lower clamping jaw 3, and the two guide inclined surfaces 8 on the upper clamping jaw 2 and the lower clamping jaw 3 are in an open outward angle in the initial state, so when the board extends into the gap between the upper clamping jaw 2 and the lower clamping jaw 3, it will first abut against the guide inclined surface 8, and through the guiding effect of the guide inclined surface 8, the board is sent into the gap, avoiding collision to cause damage to the equipment; the second is that a guide wheel 9 is arranged on the side close to each other of the upper clamping jaw 2 and the lower clamping jaw 3, the guide wheel 9 is arranged close to the guide inclined surface 8, and the outer side wall of the guide wheel 9 is used to abut against the board, avoiding scratching the board when the board extends into the gap.
[0029] The above are preferred embodiments of the present application, and are not intended to limit the protection scope of the present application, therefore: any equivalent changes made on the structure, shape, principle of the present application should be covered within the protection scope of the present application.
Claims
1. A detection structure for feeding sheet metal, characterized in that: The utility model provides a board inserting device, including frame, upper clamp jaw, lower clamp jaw, angle encoder and drive mechanism, upper clamp jaw and lower clamp jaw are opposite and are located frame, the angle between upper clamp jaw and lower clamp jaw can open and close for the board is inserted, angle encoder is located frame, angle encoder is used for detecting the angle between upper clamp jaw and lower clamp jaw, drive mechanism is connected with frame, and drive mechanism is used to make the board extend into upper clamp jaw and lower clamp jaw between.
2. The detection structure for feeding the plate material according to claim 1, characterized in that: Lower clamp jaw is fixedly arranged on the frame, a rotating shaft is rotatably arranged on the frame, the rotating shaft is fixedly arranged through the upper clamp jaw to synchronously move with the upper clamp jaw, and the rotating shaft is connected with the shaft body of the angle encoder.
3. The detection structure for feeding plate material according to claim 1, characterized in that: The drive mechanism includes a horizontal drive and a vertical drive, the horizontal drive is connected with an external structure, the vertical drive is connected with the output end of the horizontal drive, so that the vertical drive moves in the horizontal direction, the vertical drive is connected with the frame, so that the frame moves in the vertical direction as a whole.
4. The detection structure for feeding the plate material according to claim 2, characterized in that: The frame is provided with a clamping torsion spring, one end of the clamping torsion spring is connected with the upper clamp jaw, and the other end is connected with the frame.
5. The detection structure for feeding the plate material according to claim 2, characterized in that: The side of the upper clamp jaw and the lower clamp jaw close to each other is provided with a guide wheel, and the outer side wall of the guide wheel is used for abutting against the board.
6. The detection structure for feeding the plate material according to claim 2, characterized in that: The side of the upper clamp jaw and the lower clamp jaw close to each other is provided with a guide slope, the guide slope is arranged on the outer side of the upper clamp jaw and the lower clamp jaw, and the guide slope on the upper clamp jaw and the lower clamp jaw forms an opening outward angle.