Controller defect detection device
By combining a conveyor belt with multiple detection modules, the problem of incomplete detection in traditional controller detection devices is solved, enabling multi-dimensional detection and flexible clamping and flipping of the controller, thus improving the comprehensiveness and reliability of the detection.
Patent Information
- Application Number
- CN202520495942.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-20
- Publication Date
- 2026-02-06
- Estimated Expiration
- 2035-03-20
AI Technical Summary
Traditional controller defect detection devices have limited detection functions, lack comprehensive detection capabilities and clamping and flipping mechanisms, resulting in incomplete detection and low reliability.
The system employs a combination of conveyor belt, support frame, clamping plate, electric telescopic rod, rotating gripper, pneumatic suction cup, electrical detection module, and vision inspection module to achieve multi-dimensional detection and flexible clamping and flipping of the controller.
It improves the comprehensiveness, accuracy and reliability of controller detection, adapts to controllers of different sizes and surface materials, and enhances the integrity and compatibility of detection.
Smart Images
Figure CN223878973U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the technical field of detection device, more specifically, especially relate to a controller defect detection device. BACKGROUND
[0002] In industrial automation, intelligent household appliances and electronic equipment manufacturing and many other fields, the controller as a kind of commonly used core control component, is widely used in the running control and function regulation of equipment, to facilitate the user to accurately realize various instruction operations of equipment, reach the expected production target or use effect, however, part of the controller on the market due to process problems, prone to quality problems, if not controller defect detection, it is easy to cause in actual use, due to controller failure causes equipment downtime, product quality decline and other problems, bring serious negative influence to production efficiency and product quality, to avoid these problems, need to use a kind of controller defect detection device, but, the traditional controller defect detection device usually simple structure, only have single detection function, lack of comprehensive detection to controller, affect the integrity and accuracy of detection, in addition, the traditional device lacks clamping and turnover mechanism, if the controller cannot be clamped and turned over detection, it is easy to miss defects, affect the comprehensiveness of detection result, reduce the reliability of traditional device to diversified controller detection. SUMMARY
[0003] In order to solve the above technical problems, the utility model provides a kind of controller defect detection device, to solve the technical problems of single detection function of traditional device lack of comprehensive detection ability and lack of clamping and turnover mechanism in prior art, leading to incomplete detection.
[0004] The purpose and effect of the controller defect detection device of the utility model are achieved by the following specific technical means:
[0005] According to a preferred mode, the conveying belt is detachably connected with the support at both ends, a plurality of clamping plates are connected in the support, a plurality of electric telescopic rods are arranged in the clamping plates, a plurality of rotary clamps are detachably connected with one end of the electric telescopic rods, a plurality of mounting plates are detachably connected with one end of the rotary clamps, a plurality of pneumatic suction cups are arranged at one end of the mounting plates, and an electrical detection module and a visual detection module are arranged at both ends of the support.
[0006] According to a preferred mode, the electrical detection module includes a mechanical arm, which is detachably connected to one side of the conveying belt, and a visual sensor is arranged on the mechanical arm.
[0007] According to one preferred mode, one end of the mechanical arm is detachably connected with a contact probe, the contact probe is electrically connected with a Hall sensor, and the Hall sensor is arranged on the mechanical arm.
[0008] According to one preferred mode, the visual detection module comprises a mounting ring, the mounting ring is arranged on the conveying belt, and a CCD camera is clamped in the mounting ring.
[0009] According to one preferred mode, a plurality of groups of LED light sources are arranged on both sides of the CCD camera, and the plurality of groups of LED light sources are detachably connected to the mounting ring.
[0010] According to one preferred mode, a plurality of groups of the clamping plates are rotatably connected with the supports through a plurality of groups of lead screws.
[0011] According to one preferred mode, a plurality of groups of the supports are detachably connected with motors at the bottom, and the shaft ends of the plurality of groups of motors are connected with the plurality of groups of lead screws, respectively.
[0012] Compared with the prior art, the utility model has the following beneficial effects:
[0013] 1、The utility model discloses a setting of electrical detection module and visual detection module, so that the user can detect the controller from multiple dimensions such as electrical performance and appearance, and the detection comprehensiveness of the device is improved.
[0014] 2、When using the device, the user can adjust the height of the clamping plate by adjusting the plurality of groups of lead screws to adapt to controllers of different sizes, so that the user can clamp various controllers, and the compatibility of the device for different controllers is improved. BRIEF DESCRIPTION OF DRAWINGS
[0015] Figure 1 is the structure schematic diagram after the utility model is assembled;
[0016] Figure 2 is the explosion structure schematic diagram of the utility model;
[0017] Figure 3 is the front view structure schematic diagram of the utility model;
[0018] Figure 4It is the side view structure schematic diagram of the utility model;
[0019] Figure 5 It is the bottom view structure schematic diagram of the utility model.
[0020] In the drawing, the corresponding relationship of component name and drawing number is:
[0021] 11, conveying belt; 12, support; 13, clamping plate; 14, electric telescopic rod; 15, rotary clamping jaw; 16, mounting plate; 17, pneumatic suction cup; 18, motor; 21, mechanical arm; 22, visual sensor; 23, contact probe; 24, hall sensor; 31, mounting ring stand; 32, CCD camera; 33, LED light source. DETAILED DESCRIPTION
[0022] The embodiment of the utility model will be further described in detail in combination with the drawings and examples. The following examples are used to illustrate the technical scheme of the utility model, but cannot be used to limit the protection scope of the utility model.
[0023] Embodiment:
[0024] As Figures 1 to 3 shown, the utility model provides a kind of controller defect detection device, including including conveying belt 11, by the setting of conveying belt 11, the conveying of controller between different detection stations can be realized, so that user can continuously detect multiple controllers, improve the coherence of the device detection process, the stable operation of conveying belt 11, ensure that controller moves stably, provide orderly basis for subsequent detection link, conveying belt 11 both ends are detachably connected with support 12, by the setting of support 12, the position of other parts can be stabilized, so that user can easily install and fix other parts in different work sites, improve the convenience of the device installation, a plurality of support 12 are connected with clamping plate 13, a plurality of clamping plate 13 both ends are provided with screw rod, a plurality of screw rods are rotatably connected with support 12. User can adjust the height between clamping plate 13 by screw rod, so that the device can adapt to the clamping needs of controller of different size specifications, improve the compatibility of the device to different models of controller, provide guarantee for stable clamping controller, a plurality of clamping plate 13 are provided with electric telescopic rod 14, by the setting of electric telescopic rod 14, the length and force of extension can be flexibly controlled according to actual detection demand, so that user can grab and place controller, improve the flexibility of the device operation to controller.
[0025] A plurality of groups of electric telescopic rods 14 are detachably connected with rotary clamping jaws 15 at one end. Through the arrangement of the rotary clamping jaws 15, the controller can be turned over, so that the user can detect the controller comprehensively, and the comprehensiveness of the device detection is improved. A plurality of groups of rotary clamping jaws 15 are detachably connected with mounting plates 16 at one end. The user can conveniently replace mounting plates 16 of different types or specifications through this structure, so that the device can be suitable for different clamping needs, and the flexibility of the device for clamping configuration under different detection needs is improved. A plurality of groups of mounting plates 16 are provided with a plurality of groups of pneumatic suction cups 17 at one end. The pneumatic suction cups 17 can use the principle of air pressure adsorption to grasp a variety of different controllers, so that the user can cope with controller detection work of different surface materials, and the reliability of the device for grasping the controller is improved.
[0026] A plurality of groups of electric telescopic rods 14 are detachably connected with rotary clamping jaws 15 at one end. Through the arrangement of the rotary clamping jaws 15, the controller can be turned over, so that the user can detect the controller comprehensively, and the comprehensiveness of the device detection is improved. A plurality of groups of rotary clamping jaws 15 are detachably connected with mounting plates 16 at one end. The user can conveniently replace mounting plates 16 of different types or specifications through this structure, so that the device can be suitable for different clamping needs, and the flexibility of the device for clamping configuration under different detection needs is improved. A plurality of groups of mounting plates 16 are provided with a plurality of groups of pneumatic suction cups 17 at one end. The pneumatic suction cups 17 can use the principle of air pressure adsorption to grasp a variety of different controllers, so that the user can cope with controller detection work of different surface materials, and the reliability of the device for grasping the controller is improved.
[0027] As shown in Figures 2 to 5 A plurality of groups of electric telescopic rods 14 are detachably connected with rotary clamping jaws 15 at one end. Through the arrangement of the rotary clamping jaws 15, the controller can be turned over, so that the user can detect the controller comprehensively, and the comprehensiveness of the device detection is improved. A plurality of groups of rotary clamping jaws 15 are detachably connected with mounting plates 16 at one end. The user can conveniently replace mounting plates 16 of different types or specifications through this structure, so that the device can be suitable for different clamping needs, and the flexibility of the device for clamping configuration under different detection needs is improved. A plurality of groups of mounting plates 16 are provided with a plurality of groups of pneumatic suction cups 17 at one end. The pneumatic suction cups 17 can use the principle of air pressure adsorption to grasp a variety of different controllers, so that the user can cope with controller detection work of different surface materials, and the reliability of the device for grasping the controller is improved.
[0028] The mechanical arm 21 is detachably connected with the contact probe 23. By arranging the contact probe 23, the mechanical arm 21 can accurately contact the electrical connection point of the controller, so that the user can obtain the electrical parameters of the internal circuit of the controller, and the accuracy of the electrical detection of the device is improved. The user can replace the contact probe 23 of different specifications according to the detection requirements of different controllers, so as to adapt to various detection scenes. The contact probe 23 is electrically connected with the Hall sensor 24. The Hall sensor 24 is arranged on the mechanical arm 21. The user can detect the magnetic field change generated by the current through the contact probe 23 through the Hall sensor 24, and then measure the current size. The device can detect the current parameters of the controller, improve the precision of the electrical performance detection of the device, and improve the reliability of the user's evaluation of the electrical performance of the controller.
[0029] The visual detection module comprises a mounting ring 31. The mounting ring 31 is arranged on the conveying belt 11. The mounting ring 31 can provide a stable and suitable mounting structure for the visual detection module, so that the visual detection module can be stably arranged on the conveying belt 11, thereby ensuring the position of the visual detection module during detection, improving the stability of the visual detection of the device. The CCD camera 32 is clamped in the mounting ring 31. The user can obtain the image information of the surface of the controller by the CCD camera 32, so that the device can detect the appearance details of the controller, improve the precision of the visual detection of the device, and improve the ability of the user to control the appearance quality of the controller. A plurality of LED light sources 33 are arranged on both sides of the CCD camera 32. The plurality of LED light sources 33 are detachably connected to the mounting ring 31. The LED light source 33 can provide multi-directional illumination for the shooting of the CCD camera 32, so that the user can obtain the image of the controller according to different needs, and improve the environmental adaptability of the visual detection of the device.
[0030] The specific use and effect of the embodiment are as follows:
[0031] When the user uses the device, first, the controller to be detected is placed on the conveying belt 11, the conveying belt 11 starts to run, and the controller is conveyed into the mounting ring frame 31 on the conveying belt 11, the multiple sets of CCD cameras 32 take pictures of the appearance of the controller, the mounting ring frame 31 ensures the stability of the visual detection module, the multiple sets of LED light sources 33 between the multiple sets of CCD cameras 32 provide multi-angle lighting, the multiple sets of LED light sources 33 can flexibly adjust the lighting color and angle according to the detection requirements, so as to detect the appearance detail defects of the controller; after the detection is completed, the conveying belt 11 conveys the controller to the mechanical arm 21 of the electrical detection module, then, the mechanical arm 21 moves to the specified electrical connection point position of the controller according to the positioning information provided by the visual sensor 22, the contact probe 23 contacts the electrical connection point, the internal circuit electrical parameters are acquired, the Hall sensor 24 detects the magnetic field change generated by the current passing through the probe, the current size is measured, the electrical performance of the controller is evaluated, the corresponding contact probe 23 can be replaced according to the detection requirements of different controllers; after the controller is detected by the electrical detection module and the visual detection module, the user can drive the lead screw connected with the support 12 to rotate through the multiple sets of motors 18, so as to adjust the spacing between the clamping plates 13, the electric telescopic rod 14 in the clamping plate 13 is extended out, the cooperation of the rotary clamping jaw 15, the mounting plate 16 and the pneumatic suction cup 17 stably clamps the controller, after the controller is clamped, the rotary clamping jaw 15 can flip the controller through the pneumatic suction cup 17, so that the user can detect the controller in all directions, and the universality of the device is improved.
[0032] The basic principle and main features of the utility model and the advantages of the utility model are shown and described above, and it is obvious for those skilled in the art that the utility model is not limited to the details of the above exemplary embodiments.
Claims
1. A controller defect detection apparatus characterized by comprising: The utility model provides a kind of automatic PCB board loading and unloading device, including conveyor belt (11), both ends of conveyor belt (11) are detachably connected with support (12), multiple groups of support (12) are connected with clamping plate (13) in, multiple groups of clamping plate (13) are provided with electric telescopic rod (14), multiple groups of electric telescopic rod (14) one end are detachably connected with rotary jaw (15), multiple groups of rotary jaw (15) one end are detachably connected with mounting plate (16), multiple groups of mounting plate (16) one end are provided with multiple groups of pneumatic chuck (17), and multiple groups of support (12) both ends are provided with electrical detection module and visual detection module.
2. The controller defect detection apparatus of claim 1, wherein: The electrical detection module includes a mechanical arm (21), which is detachably connected to one side of the conveyor belt (11), and a visual sensor (22) is clamped on the mechanical arm (21).
3. A controller defect detection apparatus according to claim 2, wherein: One end of the mechanical arm (21) is detachably connected to a contact probe (23), and the contact probe (23) is electrically connected to a Hall sensor (24), which is arranged on the mechanical arm (21).
4. The controller defect detection apparatus of claim 1, wherein: The visual detection module includes a mounting ring frame (31), which is arranged on the conveyor belt (11), and a CCD camera (32) is clamped in the mounting ring frame (31).
5. A controller defect detection apparatus according to claim 4, wherein: The CCD camera (32) is provided with multiple groups of LED light sources (33) on both sides, and multiple groups of LED light sources (33) are detachably connected to the mounting ring frame (31).
6. The controller defect detection apparatus of claim 1, wherein: Multiple groups of clamping plates (13) are provided with lead screws at both ends, and multiple groups of lead screws are rotatably connected to the support (12).
7. A controller defect detection apparatus according to claim 6, wherein: Multiple groups of the motor (18) shaft ends are respectively connected to multiple groups of the lead screws.