Combined single-head pay-off rack
The design of the modular single-head cable laying rack solves the problem of the inflexible adjustment of existing cable laying racks, enabling efficient and convenient cable laying operations, reducing costs and space requirements, and improving cable stability and laying efficiency.
Patent Information
- Application Number
- CN202520372212.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-05
- Publication Date
- 2026-02-06
- Estimated Expiration
- 2035-03-05
AI Technical Summary
Existing cable manufacturing and laying racks cannot be disassembled or combined according to actual needs, lacking flexibility, occupying a large space, and being heavy and bulky, which increases installation and debugging costs and is inconvenient for turnover and transportation.
A modular single-head cable feeding frame was designed, comprising a cable guide wheel assembly, a tension adjustment device, a tension digital display, a lifting ring, universal horizontal adjustment wheels, and threaded positioning holes. This design enables flexible assembly and stability control of the cable feeding frame. The lifting ring and universal wheels facilitate transportation, while the threaded positioning holes facilitate fixing, ensuring smooth movement of the cable during the feeding process.
It improves the flexibility and mobility of cable laying equipment, reduces floor space, lowers production costs, facilitates transportation and turnover, ensures cable stability and service life, and improves cable laying efficiency and site utilization.
Smart Images
Figure CN223879189U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to cable manufacturing pay-off stand technical field, concretely is a combined single head pay-off stand. BACKGROUND
[0002] Cable is the general term of electric wire and cable, cable is usually composed of one or more insulated wire cores and their possible covering layers, total protective layers and outer protective layers, and can also have additional conductors without insulation, the basic structure of cable includes conductor, insulation layer and the like, cable manufacturing is a complex and delicate process, and the combined single head power pay-off stand is a high-efficiency cable management equipment, which is widely used in cable manufacturing to ensure the accuracy and stability of cable laying.
[0003] The existing cable manufacturing pay-off stand still has the following problems in actual use: the pay-off stand is designed fixedly, cannot be split or combined according to actual demands, lacks flexibility, in some occasions where the size or quantity of the pay-off stand needs to be adjusted, such as cable production or construction tasks of different specifications, the pay-off stand cannot be flexibly adjusted according to actual demands, a large site space needs to be occupied, the utilization rate of the site is reduced, and the weight and volume of the pay-off stand are large, a large amount of manpower and time is needed for installation and debugging, certain cost use is increased, and turnover operation is not facilitated.
[0004] Therefore, the utility model provides a combined single head pay-off stand. UTILITY MODEL CONTENT
[0005] In view of the deficiencies of the prior art, the utility model provides a combined single head pay-off stand, which has the advantages of improving the flexibility and mobility of the pay-off equipment, reducing the floor area, reducing the production cost, and facilitating transportation and turnover, and solves the problems raised in the background art.
[0006] The utility model provides the following technical scheme: a combined single head pay-off stand, including pay-off stand framework, the top of the inside of pay-off stand framework is provided with the line guide pulley group, the middle of the inside of pay-off stand framework is provided with tension adjusting device, the inside of pay-off stand framework is provided with tension digital display table, the back surface of pay-off stand framework is provided with screw thread positioning hole, the inside screw thread of screw thread positioning hole is connected with the positioning bolt, the screw thread positioning hole and positioning bolt are located on the same horizontal line, and all are located on the back surface of pay-off stand framework and are arranged downwards uniformly.
[0007] Preferably, the four around of the top of pay-off stand framework are all installed with lifting ring, and the bottom of lifting ring is all fixedly connected with the top of pay-off stand framework.
[0008] Preferably, universal horizontal adjusting wheels are mounted around the bottom of the frame of the pay-off rack, and the upper surfaces of the universal horizontal adjusting wheels are fixedly connected with the bottom of the frame of the pay-off rack.
[0009] Preferably, the two groups of wire passing guide wheels are fixedly installed at the top of the interior of the frame of the pay-off rack, the tension digital display is located at the lower right side of the wire passing guide wheels, and the tension digital display is fixedly installed in the interior of the frame of the pay-off rack, and the tension adjusting device is located in the middle of the interior of the frame of the pay-off rack, and the tension adjusting device is fixedly installed in the interior of the frame of the pay-off rack.
[0010] Compared with the prior art, the pay-off rack has the following beneficial effects:
[0011] 1. The combined single-head pay-off rack ensures that the cable can pass smoothly and without obstruction during the pay-off process, greatly reduces the wear and damage of the cable, improves the service life and pay-off efficiency of the cable, realizes accurate control and real-time monitoring of the cable tension through the use of the tension control closed loop composed of the tension adjusting device and the real-time tension digital display, ensures that the cable maintains a constant tension value during the pay-off process, avoids cable deformation or breakage caused by excessive or insufficient tension, improves the quality and stability of the pay-off, facilitates the transportation and transfer of the pay-off rack through the use of the four lifting rings provided on each frame, reduces the difficulty and cost of manual handling, improves work efficiency and flexibility, ensures that each pay-off rack can be independently adjusted in height through the use of the four groups of universal horizontal adjusting wheels installed at the bottom of the frame, ensures that the pay-off rack can maintain a stable and horizontal state under different grounds and environments, further improves the accuracy and stability of the pay-off, realizes the assembly and fixation of multiple pay-off rack frames through the use of the eight groups of threaded positioning holes and positioning bolts reserved on the structural frame, not only expands the pay-off scale, but also ensures that the assembled pay-off rack frame and the wire passing guide wheels are at a uniform horizontal height, meets the pay-off requirements of various complex cables, improves the adaptability and flexibility of the pay-off, thereby solving the problem of how to split or combine the whole body, achieving more efficient and convenient effects in reality, improving the flexibility of use in reality, reducing the occupied space, improving the site utilization efficiency, and reducing the corresponding installation and debugging costs, which is beneficial to the actual turnover and transportation operation. BRIEF DESCRIPTION OF DRAWINGS
[0012] Fig. 1 is a schematic diagram of the overall structure of the utility model;
[0013] Fig. 2 is a schematic diagram of the partial structure of Fig. 1 of the utility model.
[0014] In the figure: 1, the wire frame frame; 2, the wire guide wheel group; 3, the tension adjusting device; 4, the tension digital display; 5, the threaded positioning hole; 6, the positioning bolt; 7, the universal horizontal adjusting wheel; 8, the lifting ring. DETAILED DESCRIPTION
[0015] The technical schemes in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0016] Please refer to Figure 1, a combined single-head wire rack, including wire frame frame 1, wire frame frame 1 inside the top end is provided with wire guide wheel group 2, wire frame frame 1 inside the middle is provided with tension adjusting device 3, wire frame frame 1 inside is provided with tension digital display 4, wire frame frame 1 top is installed with lifting ring 8 around, and the bottom of lifting ring 8 is fixedly connected with the top of wire frame frame 1, wire frame frame 1 bottom is installed with universal horizontal adjusting wheel 7 around, and the upper surface of universal horizontal adjusting wheel 7 is fixedly connected with the bottom of wire frame frame 1, wire guide wheel group 2 is provided with two groups, and the two groups of wire guide wheel group 2 are fixedly installed on the top inside wire frame frame 1, tension digital display 4 is located at the right lower side of wire guide wheel group 2, and tension digital display 4 is fixedly installed in wire frame frame 1, tension adjusting device 3 is located in the middle of wire frame frame 1, and tension adjusting device 3 is fixedly installed in wire frame frame 1, through the use of wire guide wheel group 2, tension adjusting device 3 and tension digital display 4, the abrasion and damage of cable are reduced, the cable deformation or rupture problem caused by excessive or small tension is avoided, the quality and stability of wire laying are improved, through the use of lifting ring 8 and universal horizontal adjusting wheel 7, the overall levelness is convenient to adjust, and the overall carrying operation is beneficial, which can achieve more efficient and convenient effect in reality, improve the flexibility in reality, reduce the occupied space, improve the site utilization efficiency, reduce the corresponding installation and debugging cost, and facilitate the actual circulation and transportation operation.
[0017] Please refer to Figure 2, the back of the pay-off rack frame 1 is provided with threaded positioning holes 5, the interior of the threaded positioning holes 5 is screwed with positioning bolts 6, the threaded positioning holes 5 and the positioning bolts 6 are located on the same horizontal line and are arranged evenly on the back of the pay-off rack frame 1, through the use of the threaded positioning holes 5 and the positioning bolts 6, the assembly and fixation of multiple pay-off rack frames 1 are realized, and the adaptability and flexibility of the pay-off are improved.
[0018] The working principle is that, in use, first, multiple pay-off rack frames 1 are assembled and fixed through the eight sets of threaded positioning holes 5 and positioning bolts 6 reserved on the structural frame, so that the whole pay-off rack after assembly and the line guide wheel set 2 are ensured to be on the same horizontal height, then four sets of universal horizontal adjusting wheels 7 installed at the bottom of the pay-off rack frame 1 are used, the universal horizontal adjusting wheels 7 can adjust the horizontal height of the pay-off rack frame 1, so that the pay-off rack can maintain a stable horizontal state in different sites and environments, after the assembly and splicing are completed, the cables can be passed through the threading direction, and each cable passes through the line guide wheel set 2, which ensures that the cables can move smoothly and stably during the pay-off process, so as to avoid the abrasion and knotting of the cables, during the pay-off process of the cables, the use of the tension adjusting device 3 is synchronized, and according to the feedback of the real-time tension digital display table 4, the tension of the cables is accurately adjusted, so that the cables can maintain a constant tension value during the pay-off, and then the pay-off operation can be efficiently performed, and when the whole is transferred after the whole use is completed, four lifting rings 8 arranged on the pay-off rack frame 1 are used, and the pay-off rack frame 1 is easily lifted and transferred to a new site through the lifting equipment.
[0019] It should be noted that, in this text, relational terms such as first and second are used merely to distinguish one entity or action from another, without necessarily requiring or implying that there is any such actual relationship or order between these entities or actions. Moreover, the terms "include", "contain" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or equipment including a series of elements not only includes those elements, but also includes other elements not specifically listed or inherent to such process, method, article or equipment.
[0020] Although the embodiments of the utility model have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to these embodiments without departing from the principles and spirits of the utility model, and the scope of the utility model is defined by the appended claims and their equivalents.
Claims
1. A combined single-head cable feeder, characterized in that: The device includes a wire feeding frame (1), with a wire guide roller assembly (2) at the top inside the wire feeding frame (1), a tension adjustment device (3) in the middle inside the wire feeding frame (1), a tension digital display (4) inside the wire feeding frame (1), a threaded positioning hole (5) on the back of the wire feeding frame (1), and a positioning bolt (6) threaded inside the threaded positioning hole (5). The threaded positioning hole (5) and the positioning bolt (6) are located on the same horizontal line and are evenly arranged downwards on the back of the wire feeding frame (1).
2. The combined single-head cable feeder according to claim 1, characterized in that: The top of the wire feeding frame (1) is equipped with lifting rings (8) around all four sides, and the bottom of the lifting rings (8) is fixedly connected to the top of the wire feeding frame (1).
3. A combined single-head cable feeder according to claim 1, characterized in that: The bottom of the wire feeding frame (1) is equipped with universal horizontal adjustment wheels (7) on all four sides, and the upper surface of the universal horizontal adjustment wheels (7) is fixedly connected to the bottom of the wire feeding frame (1).
4. A combined single-head cable feeder according to claim 1, characterized in that: There are two sets of wire guide rollers (2), and both sets of wire guide rollers (2) are fixedly installed at the top inside the wire feeding frame (1). The tension digital display (4) is located on the lower right side of the wire guide rollers (2), and the tension digital display (4) is fixedly installed inside the wire feeding frame (1). The tension adjustment device (3) is located in the middle inside the wire feeding frame (1), and the tension adjustment device (3) is fixedly installed inside the wire feeding frame (1).