Automatic thrust wheel production equipment

By adjusting the contact between the intermediate frequency heating plate and the support roller through a rotating mechanism and cylinder, the problem of excessive LC resonant current caused by the change in the distance between the copper ring and the support roller surface is solved, achieving uniform heating and quenching of the support roller and extending the equipment life.

CN223879798UActive Publication Date: 2026-02-06安徽拓山重工股份有限公司
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Patent Information

Application Number
CN202520400742.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-10
Publication Date
2026-02-06
Estimated Expiration
2035-03-10

AI Technical Summary

Technical Problem

In traditional support roller production, the change in the distance between the copper ring and the support roller surface during medium frequency heating causes excessive LC resonant current, affecting the equipment lifespan.

Method used

A rotating mechanism and a cylinder are used to adjust the contact between the medium-frequency heating plate and the support roller. Through the cooperation of the rotating mechanism and the cylinder, it is ensured that the medium-frequency heating plate and the surface of the support roller are always in contact, avoiding changes in the gap.

Benefits of technology

This method achieves uniform heating and quenching of the support rollers, avoids excessive LC vibration current, and extends the equipment life.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223879798U_ABST
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Abstract

The utility model relates to the technical field of thrust wheel production, in particular to automatic thrust wheel production equipment which comprises a base and a thrust wheel body. The quenching mechanism comprises a vertical plate fixedly connected to the upper end of the base, two air cylinders are fixedly connected to the side wall of the vertical plate, the movable ends of the two air cylinders are jointly and fixedly connected with a medium-frequency heating plate, and the outer side wall of the thrust wheel body is attached to the side wall of the medium-frequency heating plate; and the rotating mechanism comprises a cylinder rotationally connected to the upper end of the base. According to the utility model, the rotating mechanism is arranged, so that the position of the thrust wheel body opposite to the medium-frequency heating plate can be adjusted, and after adjustment, the two cylinders are adjusted to extend, so that the side wall of the medium-frequency heating plate is attached to the side wall of the thrust wheel body again, and the adjusted side wall of the thrust wheel body is heated and quenched; furthermore, the phenomenon that the distance between the medium-frequency heating plate and the thrust wheel body is changed is avoided.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of supporting wheel production, and specifically relates to an automatic supporting wheel production device. BACKGROUND

[0002] The supporting wheel is used to support the weight of the tractor and rolls on the guide rail (track chain link) or track plate surface, and is also used to limit the track and prevent lateral slipping. The supporting wheel is generally forged in a special mold, and after forging, medium-frequency quenching is used to improve the pressure load bearing performance of the supporting wheel.

[0003] Because the structure of the supporting wheel has a larger diameter at both ends and a smaller diameter at the middle part, when the supporting wheel is heated by medium frequency, the traditional heating method is to directly set the copper ring outside the supporting wheel. When the copper ring moves to the middle part of the supporting wheel, the distance between the copper ring and the surface of the supporting wheel will greatly increase. When the distance between the heated copper ring and the workpiece is too large, the LC oscillation current will be too large, which affects the service life of the equipment. SUMMARY

[0004] The utility model aims at solving the shortcomings in the prior art and provides an automatic supporting wheel production device.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme:

[0006] An automatic supporting wheel production device comprises:

[0007] a base and a supporting wheel body;

[0008] a quenching mechanism, the quenching mechanism comprising a vertical plate fixedly connected to the upper end of the base, two gas cylinders fixedly connected to the side wall of the vertical plate, a medium-frequency heating plate fixedly connected to the movable end of the two gas cylinders, and the outer side wall of the supporting wheel body being attached to the side wall of the medium-frequency heating plate;

[0009] a rotating mechanism, the rotating mechanism comprising a cylinder rotatably connected to the upper end of the base, an annular frame fixedly connected to the upper end of the cylinder, a plurality of first plates slidingly connected to the inner wall of the annular frame, arc-shaped plates fixedly connected to the side walls of the first plates away from each other, and the inner side wall of the supporting wheel body being attached to the side wall of the arc-shaped plates.

[0010] Preferably, an electric push rod is fixedly connected to the upper end of the cylinder in the annular frame, a movable block is fixedly connected to the movable end of the electric push rod, and the side wall of the movable block is rotatably connected to the side walls of the first plates through a plurality of second plates.

[0011] Preferably, an electric motor is fixedly connected to the lower end of the base, a gear is fixedly connected to the movable end of the electric motor, a gear ring is fixedly connected to the side wall of the cylinder, and the side walls of the gear and the gear ring are engaged.

[0012] Preferably, the arc-shaped plate upper end is in contact with the inner top of the supporting wheel body below.

[0013] The utility model has the following beneficial effects:

[0014] The rotating mechanism is arranged, the position of the supporting wheel body facing the middle frequency heating plate can be adjusted, and after adjustment, the two cylinders are elongated, so that the sidewall of the middle frequency heating plate is again in contact with the sidewall of the supporting wheel body, the sidewall of the adjusted supporting wheel body is heated and quenched, the supporting wheel body is uniformly heated and quenched, and the distance between the middle frequency heating plate and the supporting wheel body does not change, avoiding the fact that in the prior art, when the copper ring moves to the middle part of the supporting wheel, the distance between the copper ring and the surface of the supporting wheel is greatly increased, when the distance between the heated copper ring and the workpiece is too large, the LC wiping current is too large, and the service life of the equipment is affected. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 A structural schematic view of an automatic supporting wheel production equipment is provided for the utility model;

[0016] Figure 2 For Figure 1 A vertical sectional view structural schematic view is provided for the utility model;

[0017] Figure 3 For Figure 2 An enlarged structural schematic view of A in the middle is provided for the utility model;

[0018] Figure 4 For Figure 1 A bottom structural schematic view of the supporting wheel body and the annular frame is provided for the utility model.

[0019] In the figure: 1, base; 2, supporting wheel body; 3, vertical plate; 4, cylinder; 5, middle frequency heating plate; 6, cylinder; 7, annular frame; 8, first plate; 9, arc-shaped plate; 10, electric push rod; 11, moving block; 12, second plate; 13, motor; 14, gear; 15, gear ring. DETAILED DESCRIPTION

[0020] The technical scheme in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model, obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments.

[0021] Referring to Figures 1-4 , an automatic supporting wheel production equipment includes a base 1 and a supporting wheel body 2.

[0022] The quenching mechanism comprises a vertical plate 3 fixedly connected to the upper end of the base 1, two air cylinders 4 fixedly connected to the side walls of the vertical plate 3, a middle-frequency heating plate 5 fixedly connected to the movable ends of the two air cylinders 4, and the outer side wall of the supporting wheel body 2 is attached to the side wall of the middle-frequency heating plate 5, so that the middle-frequency heating plate 5 can heat and quench the outer side wall of the supporting wheel body 2.

[0023] It should be noted that the middle-frequency heating plate 5 is a device that converts electrical energy into heat energy through electromagnetic induction principle, which is prior art and will not be described here.

[0024] The rotating mechanism comprises a cylinder 6 rotatably connected to the upper end of the base 1, an annular frame 7 fixedly connected to the upper end of the cylinder 6, a plurality of first plates 8 slidably connected to the inner wall of the annular frame 7, and arc-shaped plates 9 fixedly connected to the mutually distant side walls of the plurality of first plates 8, and the side walls of the arc-shaped plates 9 are attached to the inner side walls of the supporting wheel body 2.

[0025] The upper ends of the arc-shaped plates 9 are attached to the inner top portions below the supporting wheel body 2, so that when the upper ends of the plurality of arc-shaped plates 9 are attached to the inner top portions below the supporting wheel body 2, the outer side wall of the supporting wheel body 2 is attached to the side wall of the middle-frequency heating plate 5 (as shown in Figure 1 ).

[0026] The upper end of the cylinder 6 located in the annular frame 7 is fixedly connected with an electric push rod 10, the movable end of the electric push rod 10 is fixedly connected with a moving block 11, and the side walls of the moving block 11 are rotatably connected to the side walls of the plurality of first plates 8 through a plurality of second plates 12.

[0027] After the upper ends of the plurality of arc-shaped plates 9 are attached to the inner top portions below the supporting wheel body 2, the electric push rod 10 is adjusted to be elongated, driving the moving block 11 to move upward, and the moving block 11 drives the plurality of arc-shaped plates 9 to move closer to each other through the plurality of second plates 12 and the plurality of first plates 8, so that the plurality of arc-shaped plates 9 clamp the supporting wheel body 2.

[0028] The lower end of the base 1 is fixedly connected with a motor 13, the movable end of the motor 13 is fixedly connected with a gear 14, the side wall of the cylinder 6 is fixedly connected with a gear ring 15, and the side walls of the gear 14 and the gear ring 15 are engaged.

[0029] When quenching other positions of the wheel body 2, the two cylinders 4 are retracted to separate the wheel body 2 from the middle frequency heating plate 5, then the driving motor 13 is rotated to rotate the cylinder 6 through the gear 14 and the gear ring 15, and then the clamped wheel body 2 is rotated through the annular frame 7, the first plates 8 and the arc-shaped plates 9 to adjust the position of the wheel body 2 facing the middle frequency heating plate 5. After adjustment, the rotation of the motor 13 is stopped, and the two cylinders 4 are extended to make the side wall of the middle frequency heating plate 5 again fit the side wall of the wheel body 2. The side wall of the adjusted wheel body 2 is heated and quenched, and the wheel body 2 is uniformly heated and quenched, and the distance between the middle frequency heating plate 5 and the wheel body 2 does not change, avoiding the distance between the copper ring and the surface of the wheel body greatly increasing when the copper ring moves to the middle part of the wheel body in the prior art. When the distance between the heated copper ring and the workpiece is too large, the LC oscillation current is too large, which affects the service life of the equipment.

[0030] When quenching the wheel body 2, the upper ends of the arc-shaped plates 9 are first fitted to the inner top of the wheel body 2 below, and then the electric push rod 10 is extended to drive the moving block 11 to move upward. At this time, the moving block 11 drives the arc-shaped plates 9 to move closer to each other through the second plates 12 and the first plates 8, so that the arc-shaped plates 9 clamp the wheel body 2;

[0031] Then, the two cylinders 4 are extended to make the side wall of the middle frequency heating plate 5 fit the side wall of the wheel body 2, and the side wall of the wheel body 2 is heated and quenched.

[0032] When quenching other positions of the wheel body 2, the two cylinders 4 are retracted to separate the wheel body 2 from the middle frequency heating plate 5, then the driving motor 13 is rotated to rotate the cylinder 6 through the gear 14 and the gear ring 15, and then the clamped wheel body 2 is rotated through the annular frame 7, the first plates 8 and the arc-shaped plates 9 to adjust the position of the wheel body 2 facing the middle frequency heating plate 5. After adjustment, the rotation of the motor 13 is stopped, and the two cylinders 4 are extended to make the side wall of the middle frequency heating plate 5 again fit the side wall of the wheel body 2. The side wall of the adjusted wheel body 2 is heated and quenched, and the wheel body 2 is uniformly heated and quenched, and the distance between the middle frequency heating plate 5 and the wheel body 2 does not change, avoiding the distance between the copper ring and the surface of the wheel body greatly increasing when the copper ring moves to the middle part of the wheel body in the prior art. When the distance between the heated copper ring and the workpiece is too large, the LC oscillation current is too large, which affects the service life of the equipment.

[0033] The above merely is the preferred specific implementation manner of the present utility model, but the protection scope of the present utility model is not limited to this, any skilled person in the technical field according to the technical scheme and the utility model concept of the present utility model is equivalent to replace or change within the technical range disclosed by the present utility model, and should be covered in the protection scope of the present utility model.

Claims

1. An automated production apparatus for a load wheel, characterized by, Include: Base (1) and supporting wheel body (2); Quenching mechanism, the quenching mechanism includes fixedly connected on the upper end of the base (1) of the vertical plate (3), the side wall of the vertical plate (3) is fixedly connected with two air cylinders (4), the movable end of two air cylinders (4) is fixedly connected with the middle frequency heating plate (5), and the outer side wall of the supporting wheel body (2) is attached to the side wall of the middle frequency heating plate (5). Rotating mechanism, the rotating mechanism includes a cylinder (6) rotatably connected to the upper end of the base (1), the upper end of the cylinder (6) is fixedly connected with an annular frame (7), a plurality of first plates (8) are slidably connected to the inner wall of the annular frame (7) above, the side wall of the plurality of first plates (8) away from each other is fixedly connected with an arc plate (9), and the side wall of the arc plate (9) is attached to the inner side wall of the supporting wheel body (2).

2. The automated production apparatus for a bearing wheel according to claim 1, wherein The upper end of the cylinder (6) located in the annular frame (7) is fixedly connected with an electric push rod (10), the movable end of the electric push rod (10) is fixedly connected with a moving block (11), and the side wall of the moving block (11) is rotatably connected with the side wall of the plurality of first plates (8) through a plurality of second plates (12).

3. The automated production apparatus for a bearing wheel according to claim 1, wherein The lower end of the base (1) is fixedly connected with a motor (13), the movable end of the motor (13) is fixedly connected with a gear (14), the side wall of the cylinder (6) is fixedly connected with a gear ring (15), and the side wall of the gear (14) is engaged with the side wall of the gear ring (15).

4. The automated production apparatus for a bearing wheel according to claim 1, wherein The upper end of the arc plate (9) is attached to the inner top of the supporting wheel body (2) below.