Dye solution blending assembly line

The flow-through dispensing device and dispensing drive mechanism enable the transfer of dye barrels between conveyor belts and the quantitative addition of colorants, solving the problems of low efficiency and unstable quality of dye solution preparation in printing and dyeing production, and realizing efficient and stable batch preparation of dye solutions.

CN223880021UActive Publication Date: 2026-02-06SHAOXING KEQIAO ZHANWANG PRINTING&DYEING CO LTD
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Patent Information

Application Number
CN202520055478.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-10
Publication Date
2026-02-06
Estimated Expiration
2035-01-10

AI Technical Summary

Technical Problem

In printing and dyeing production, the preparation efficiency of dye solutions is low and the quality is unstable, especially in batch preparation, where it is difficult to achieve quantitative addition of colorants.

Method used

Using a continuous liquid dispensing device and a dispensing drive mechanism, the dye tanks move back and forth between the conveyor belts via a mobile platform, and the dye tanks circulate in each dispensing zone to achieve quantitative acquisition of various colorants, and finally prepare a dye solution in each dye tank.

Benefits of technology

It improves the efficiency and quality stability of dye solution preparation, enables precise quantitative addition of colorant, and ensures the consistency of the preparation quality of each dye solution.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a dye solution blending assembly line which comprises a feeding conveying belt, a discharging conveying belt, a tray seat and a dye barrel, a flow liquid blending device is installed between the feeding conveying belt and the discharging conveying belt, the dye barrel is installed on the tray seat, and the feeding conveying belt and the discharging conveying belt can convey the tray seat in a transferring mode. The running water liquid preparation device comprises a moving platform and a circulation power mechanism, the moving platform is in transmission connection with the circulation power mechanism, the moving platform can receive the tray bases conveyed by the feeding conveying belt and convey the tray bases to the discharging conveying belt in a circulation mode, and a plurality of liquid preparation areas are arranged along the moving path of the moving platform; according to the utility model, the running water liquid preparation device is used for circulating the dye barrels, the dye barrels pass through the liquid preparation areas in the circulating process, and various colorants are quantitatively obtained through the driving of the liquid preparation driving mechanisms; and finally, one dye solution can be prepared in each dye barrel.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the field of printing and dyeing production technology, more particularly to a dye solution's deployment assembly line. BACKGROUND

[0002] Printing and dyeing, also known as dyeing and finishing, is a process operation for dyeing textiles. In the printing and dyeing production process, the deployment of dye solution is a very important link, and the quality of the deployment of dye solution directly affects the final dyeing quality. Modern textiles have rich color requirements, which makes it necessary to use more colorants in the deployment of dye solution, and various colorants also need to be added quantitatively, so that dye solution meeting production requirements can be prepared. Printing and dyeing production requires a large number of dye solutions, and it takes a lot of time and effort to prepare each portion of dye solution. How to efficiently complete the preparation of batch dye solution and how to ensure the quality stability of each portion of dye solution have become difficult problems that enterprises need to solve, and the present case arises therefrom. SUMMARY

[0003] The utility model aims at solving the demand of prior art, provide a dye solution's deployment assembly line, the utility model discloses through the flow water liquid preparation device to flow dye barrel, dye barrel flows in the process and passes through each liquid preparation area, realizes the quantitative acquisition of various colorants through the drive of liquid preparation drive mechanism, finally makes each dye barrel can prepare a portion of dye solution.

[0004] In order to achieve the above object, the utility model adopts the following technical scheme:

[0005] A dye solution's deployment assembly line, including feed conveyor belt, discharge conveyor belt, tray seat and dye barrel, be installed with flow water liquid preparation device between feed conveyor belt and discharge conveyor belt, the feed conveyor belt, discharge conveyor belt and flow water liquid preparation device are arranged in a straight line and installed, the dye barrel is installed on the tray seat, the feed conveyor belt and discharge conveyor belt can deliver the tray seat, the flow water liquid preparation device includes mobile platform and flow transfer power mechanism, the mobile platform is drivingly connected to the flow transfer power mechanism, the flow transfer power mechanism can drive the mobile platform to reciprocate between the feed conveyor belt and the discharge conveyor belt, the mobile platform can take the tray seat conveyed by the feed conveyor belt and transfer the tray seat to the discharge conveyor belt, a plurality of liquid preparation areas are provided along the movement path of the mobile platform, each liquid preparation area is equipped with a liquid bin and a liquid preparation drive mechanism.

[0006] Further, the mobile platform includes a mobile base and a lifting seat, the lifting seat is movably installed above the mobile base, the lifting seat is level with the belt surface of the feed conveyor belt and the discharge conveyor belt, and the mobile base is drivingly connected to the flow transfer power mechanism.

[0007] Further, the flow rotation power mechanism comprises a power box, a screw rod, guide rods and a motor, the power box is open at the top, the screw rod is rotatably installed in the power box, the two guide rods are installed on the two sides of the screw rod, the motor is connected with the screw rod at the output end, the moving base is penetrated on the two guide rods at the bottom, and the moving base is also threadedly connected with the screw rod at the bottom.

[0008] Further, a cross connecting rod is installed on the moving base, a sliding sleeve is connected at the bottom of the lifting seat, the lifting seat is penetrated on the cross connecting rod through the sliding sleeve, the cross connecting rod is arranged at 90 degrees with the moving direction of the moving base, a spring is sleeved outside the cross connecting rod, one end of the spring is connected with the side wall of the moving base, and the other end is connected with the sliding sleeve, and under the action of the pulling force of the spring, the lifting seat can be located directly above the moving base.

[0009] Further, the liquid tank and the liquid preparation driving mechanism are arranged on the two sides of the flow water liquid preparation device, the liquid tank is provided with a liquid outlet pipe, the liquid outlet pipe is provided with a liquid outlet control valve, and the liquid preparation driving mechanism can linkage control the opening of the liquid outlet control valve.

[0010] Further, the liquid preparation driving mechanism comprises a translation push cylinder, a switch impact rod and a liquid outlet control switch, the translation push cylinder is horizontally installed, the installation height of the translation push cylinder corresponds to the lifting seat, the translation push cylinder can drive the lifting seat to move towards the liquid tank, the switch impact rod is fixedly connected with the side wall of the lifting seat, the liquid outlet control switch is arranged on the movement path of the switch impact rod, and the liquid outlet control switch and the liquid outlet control valve are connected through a line.

[0011] Further, the lifting seat table top is embedded with an auxiliary conveying belt.

[0012] The dye solution dispensing assembly has the advantages that:

[0013] The dye solution dispensing assembly has the advantages that: BRIEF DESCRIPTION OF DRAWINGS

[0014] Figure 1 It is a top view of the dye solution dispensing assembly;

[0015] Figure 2 It is a transmission structure diagram of the moving platform;

[0016] Figure 3This is a top view of the support seat position in this embodiment.

[0017] Reference numerals in the attached drawings: 1. Feed conveyor belt; 2. Discharge conveyor belt; 3. Flowing liquid dispensing device; 31. Moving platform; 311. Moving base; 311. Horizontal connecting rod; 312. Lifting seat; 312. Sliding sleeve; 313. Spring; 314. Auxiliary conveyor belt; 32. Flowing power mechanism; 321. Power box; 322. Screw; 323. Guide rod; 324. Motor; 324. Liquid dispensing area; 33. Liquid tank; 34. Discharge pipe; 341. Discharge control valve; 342. Liquid dispensing drive mechanism; 35. Translation push cylinder; 351. Switch impact rod; 352. Discharge control switch; 353. Tray seat; 4. Dye barrel; 5. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0019] like Figures 1-3 The diagram shows a dye solution mixing line, including an infeed conveyor belt 1, an outlet conveyor belt 2, a tray seat 4, and dye barrels 5. A continuous solution mixing device 3 is installed between the infeed conveyor belt 1 and the outlet conveyor belt 2. The infeed conveyor belt 1, the outlet conveyor belt 2, and the continuous solution mixing device 3 are arranged in a straight line. The dye barrels 5 are mounted on the tray seat 4. The infeed conveyor belt 1 and the outlet conveyor belt 2 can transfer and transport the dye barrels 5 through the tray seat 4. The continuous solution mixing device 3 includes a moving platform 31 and a circulation power mechanism 32. The moving platform 31 is convexly connected to the circulation power mechanism 32, which drives the moving platform 31 to move back and forth between the infeed conveyor belt 1 and the outlet conveyor belt 2. The tray seat 4 carries empty dye barrels 5 through the infeed... When the conveyor belt 1 delivers the dye, the mobile platform 31 moves to dock with the feeding conveyor belt 1. The mobile platform 31 can receive the tray seat 4 delivered by the feeding conveyor belt 1 and transfer the tray seat 4 to the discharge conveyor belt 2. Several liquid preparation areas 33 are set along the movement path of the mobile platform 31. Each liquid preparation area 33 is equipped with a liquid tank 34 and a liquid preparation drive mechanism 35. As the dye barrel 5 moves with the mobile platform 31, the dye barrel 5 passes through each liquid preparation area 33 one by one to complete the quantitative addition of various colorants. When the dye barrel 5 falls onto the discharge conveyor belt 2 for output, a dye solution has been prepared in the dye barrel 5. This utility model can realize the continuous preparation of dye solution, which can greatly improve the dye preparation efficiency and meet the needs of batch preparation of dye solution.

[0020] like Figure 2As shown, the mobile platform 31 comprises a mobile base 311 and a lifting seat 312, the lifting seat 312 is movably mounted above the mobile base 311, the mobile base 311 is drivingly connected to the flow rotation power mechanism 32, the mobile base 311 can be driven to move by the flow rotation power mechanism 32, so as to realize the flow rotation movement effect of the whole mobile platform 31, the lifting seat 312 is level with the belt surface of the feeding conveyor belt 1 and the discharging conveyor belt 2, so as to facilitate the feeding and discharging operation of the tray seat 4 on the lifting seat 312, such as Figure 3 As shown, the auxiliary conveyor belt 314 is embedded and mounted on the table top of the lifting seat 312, by starting the auxiliary conveyor belt 314, the feeding and discharging operation of the tray seat 4 can be assisted, so as to correct the position of the tray seat 4 on the lifting seat 312, the auxiliary conveyor belt 314 is installed at the central position of the table top of the lifting seat 312, the use amount of the auxiliary conveyor belt 314 is not large, and battery power supply can be adopted.

[0021] As shown, Figure 1 and Figure 2 As shown, the flow rotation power mechanism 32 comprises a power box 321, a screw rod 322, a guide rod 323 and a motor 324, the top of the power box 321 is open, the screw rod 322 is rotatably installed in the power box 321, two guide rods 323 are installed on the two sides of the screw rod 322, the output end of the motor 324 is connected with the screw rod 322, the bottom of the mobile base 311 is penetrated on the two guide rods 323, and the bottom of the mobile base 311 is also threadedly connected with the screw rod 322, the guide rod 323 plays a role of guiding the movement of the mobile base 311, the motor 324 drives the screw rod 322 to rotate, under the condition that the screw rod 322 rotates, the mobile base 311 can move along the length direction of the guide rod 323, such as Figure 1 As shown, the length direction of the guide rod 323 is the back-and-forth direction between the feeding conveyor belt 1 and the discharging conveyor belt 2, so the mobile platform 31 can move back and forth between the feeding conveyor belt 1 and the discharging conveyor belt 2.

[0022] As shown, Figure 2 As shown, the mobile base 311 is provided with a cross connecting rod 3111, the bottom of the lifting seat 312 is connected with a sliding sleeve 3121, the lifting seat 312 is penetrated on the cross connecting rod 3111 through the sliding sleeve 3121, the cross connecting rod 3111 is arranged at a right angle with the movement direction of the mobile base 311, a spring 313 is sleeved outside the cross connecting rod 3111, one end of the spring 313 is connected with the side wall of the mobile base 311, and the other end is connected with the sliding sleeve 3121, under the tension of the spring 313, the lifting seat 312 can be located directly above the mobile base 311, under the above design, the lifting seat 312 can move transversely relative to the mobile base 311, which is designed to meet the requirements of colorant taking operation, the initial position of the lifting seat 312 is directly above the mobile base 311, which can meet the operation requirements of the tray seat 4 and the dye bucket 5, in the liquid preparation area 33, the tray seat 4 and the dye bucket 5 need to move to the liquid bin 34 direction to take colorant, such asFigure 1 As shown, the liquid tank 34 and the liquid dispensing drive mechanism 35 are arranged on both sides of the liquid dispensing device 3. The liquid tank 34 is equipped with a liquid outlet pipe 341, and a liquid outlet control valve 342 is installed on the liquid outlet pipe 341. The liquid dispensing drive mechanism 35 is used to push the dye tank 5 towards the liquid tank 34. During this process, the liquid dispensing drive mechanism 35 can control the opening of the liquid outlet control valve 342 to realize the output of the dye.

[0023] like Figure 2 Figure 1 Figure 2 As shown, the liquid dispensing drive mechanism 35 includes a translational push cylinder 351, a switch rod 352, and a liquid dispensing control switch 353. The translational push cylinder 351 is installed horizontally, and its installation height corresponds to that of the support seat 312. The piston rod of the translational push cylinder 351 can directly act on the side of the support seat 312. When the piston rod of the translational push cylinder 351 extends outward, it can push the support seat 312 towards the liquid tank 34, so that the dye tank 5 can fall below the outlet of the liquid dispensing pipe 341. The switch rod 352 is fixedly connected to the side wall of the support seat 312 and moves together with the support seat 312. The liquid dispensing control switch 353 is set on the movement path of the switch rod 352. The liquid dispensing control switch 353 and the liquid dispensing control valve 34 are connected. 2. When the circuit is connected, the switch rod 352 contacts and presses the liquid dispensing control switch 353 to trigger the switch. The liquid dispensing control valve 342 will be opened to achieve the output effect of the colorant. The output amount of the colorant is determined by the contact time between the switch rod 352 and the liquid dispensing control switch 353. The extension time of the piston rod of the translation push cylinder 351 can be preset to control the contact time between the switch rod 352 and the liquid dispensing control switch 353, so as to achieve the purpose of quantitative output of colorant. In this utility model, the dye tank 5 can obtain various colorants in the correct amount when passing through each liquid preparation area 33. The amount of colorant obtained can be precisely controlled and is the same every time it passes through, so as to ensure that the preparation quality of each dye solution remains stable.

[0024] The above description is merely a preferred embodiment of this utility model. The protection scope of this utility model is not limited to the above embodiments. All technical solutions falling within the scope of this utility model's concept are protected. It should be noted that for those skilled in the art, any improvements and modifications made without departing from the principle of this utility model should also be considered within the protection scope of this utility model.

Claims

1. A dye solution formulation line, characterized by, The utility model provides a dyeing device, which comprises a feeding conveyor belt (1), a discharging conveyor belt (2), a tray seat (4) and a dye bucket (5), a flowing water solution preparation device (3) is installed between the feeding conveyor belt (1) and the discharging conveyor belt (2), the feeding conveyor belt (1), the discharging conveyor belt (2) and the flowing water solution preparation device (3) are arranged in a straight line, the dye bucket (5) is installed on the tray seat (4), the feeding conveyor belt (1) and the discharging conveyor belt (2) can transmit and convey the tray seat (4), the flowing water solution preparation device (3) comprises a moving platform (31) and a flowing rotation power mechanism (32), the moving platform (31) is drivingly connected to the flowing rotation power mechanism (32), the moving platform (31) can be driven to move back and forth between the feeding conveyor belt (1) and the discharging conveyor belt (2) by the flowing rotation power mechanism (32), the moving platform (31) can take the tray seat (4) conveyed by the feeding conveyor belt (1) and convey the tray seat (4) to the discharging conveyor belt (2), a plurality of solution preparation areas (33) are arranged along the moving path of the moving platform (31), each solution preparation area (33) is provided with a liquid bin (34) and a solution preparation driving mechanism (35).

2. The dye solution formulation pipeline of claim 1, wherein, The moving platform (31) comprises a moving base (311) and a lifting seat (312), the lifting seat (312) is movably installed above the moving base (311), the lifting seat (312) is at the same height as the belt surface of the feeding conveyor belt (1) and the discharging conveyor belt (2), and the moving base (311) is drivingly connected to the flowing rotation power mechanism (32).

3. The dye solution formulation pipeline of claim 2, wherein, The flowing rotation power mechanism (32) comprises a power box (321), a screw rod (322), guide rods (323) and a motor (324), the power box (321) is open at the top, the screw rod (322) is rotatably installed in the power box (321), the two guide rods (323) are installed on the two sides of the screw rod (322) in parallel, the output end of the motor (324) is connected to the screw rod (322), the moving base (311) is arranged on the two guide rods (323) at the bottom, and the moving base (311) is threadedly connected to the screw rod (322) at the bottom.

4. The dye solution formulation pipeline of claim 2, wherein, A cross connecting rod (3111) is installed on the moving base (311), a sliding sleeve (3121) is connected to the bottom of the lifting seat (312), the lifting seat (312) is arranged on the cross connecting rod (3111) through the sliding sleeve (3121), the cross connecting rod (3111) is arranged at an angle of 90 degrees with the moving direction of the moving base (311), a spring (313) is sleeved on the outside of the cross connecting rod (3111), one end of the spring (313) is connected to the side wall of the moving base (311), and the other end is connected to the sliding sleeve (3121), and under the action of the pulling force of the spring (313), the lifting seat (312) can be located directly above the moving base (311).

5. The dye solution formulation pipeline of claim 2, wherein, The liquid bin (34) and the liquid preparation driving mechanism (35) are arranged on two sides of the water flow liquid preparation device (3), the liquid bin (34) is provided with a liquid outlet pipe (341), the liquid outlet pipe (341) is provided with a liquid outlet control valve (342), and the liquid preparation driving mechanism (35) can drive the opening of the liquid outlet control valve (342).

6. The dye solution formulation pipeline of claim 5, wherein, The liquid preparation driving mechanism (35) comprises a horizontal push cylinder (351), a switch impact rod (352) and a liquid outlet control switch (353), the horizontal push cylinder (351) is horizontally arranged, the installation height of the horizontal push cylinder (351) corresponds to the lifting seat (312), the horizontal push cylinder (351) can push the lifting seat (312) to move towards the liquid bin (34), the switch impact rod (352) is fixedly connected to the side wall of the lifting seat (312), the liquid outlet control switch (353) is arranged on the movement path of the switch impact rod (352), and the liquid outlet control switch (353) is connected with the liquid outlet control valve (342) in a line mode.

7. The dye solution formulation pipeline of claim 2, wherein, The auxiliary conveying belt (314) is embedded and arranged on the table top of the lifting seat (312).