Demolition-free integrated construction device for quickly repairing bridge expansion joint

By designing an integrated construction device for bridge expansion joints that does not require dismantling, the device utilizes a fan to remove impurities, a water tank for immersion, and concrete pouring to solve the dismantling problem during bridge expansion joint repair, thus achieving rapid repair and efficient construction.

CN223880224UActive Publication Date: 2026-02-06SHANDONG NORTHWEST EXPRESSWAY MAINTENANCE TECH CO LTD +2
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Patent Information

Application Number
CN202520444816.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-14
Publication Date
2026-02-06
Estimated Expiration
2035-03-14

AI Technical Summary

Technical Problem

The repair of existing bridge expansion joints requires their removal, causing traffic congestion and construction inconvenience.

Method used

Design an integrated construction device for rapid repair of bridge expansion joints without dismantling. It utilizes a blower to remove impurities, a water tank for immersion treatment, and concrete pouring, combined with formwork support or a steel mesh framework, to achieve repair without dismantling.

Benefits of technology

It enables rapid repair of bridge expansion joints, reduces the impact of construction on traffic, improves repair efficiency and material adhesion, and ensures the stability and safety of the bridge.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a dismantling-free integrated construction device for quickly repairing a bridge expansion joint, which relates to the technical field of bridge expansion joints and comprises a bottom plate, a water tank, a filling port and a water outlet, and the water tank is arranged at one end of the bottom plate. According to the disassembly-free integrated construction device for rapidly repairing the bridge expansion joint, a draught fan is started, impurities at the repaired position can be sucked through a suction pipe, then water is injected through a water outlet, a datum plane can be subjected to infiltration treatment, and then measures such as formwork supporting or reinforcing of a reinforcing mesh framework are taken according to the situation; and finally, a repairing material is poured, so that the situation that dismounting is needed when the deformed expansion joint is repaired is avoided, a limiting gear ring can be pulled to be separated from a rotating gear, then a rotating shaft can be rotated through reset of a torsional spring, and therefore a connected limiting plate can be rotated when the rotating shaft rotates, and the deformation of the expansion joint is avoided. And therefore, the cabinet door can be limited, and looseness caused by vibration is avoided.
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Description

TECHNICAL FIELD

[0001] The utility model relates to bridge expansion joint technical field, concretely is a kind of integrated construction device of quick repair bridge expansion joint without dismantling. BACKGROUND

[0002] ‌The main role of bridge expansion joint is to adjust the expansion deformation of bridge caused by various factors, to ensure the stability of bridge structure and driving safety, and bridge expansion joint can adjust the displacement and connection between bridge superstructure caused by temperature change, material shrinkage and creep, live load, pier settlement and the like, to prevent bridge structure from being damaged due to excessive deformation.

[0003] Bridge expansion device is an important component of bridge superstructure, and is also a relatively easy-to-damage component. With the serious situation of vehicle overrunning and overloading, and the influence of natural factors such as rain erosion and drastic change of environmental temperature, bridge expansion device is prone to local damage, which affects the overall service life of bridge. When replacing expansion device, the road is usually closed for half of the width, causing traffic congestion, so that it is inconvenient to repair bridge expansion joint. UTILITY MODEL CONTENT

[0004] The utility model aims at providing a kind of integrated construction device of quick repair bridge expansion joint without dismantling, to solve the problem that the device for repairing bridge expansion joint needs to be dismantled when repairing as proposed in the above background.

[0005] To achieve the above object, the utility model provides the following technical scheme: a kind of integrated construction device of quick repair bridge expansion joint without dismantling, including bottom plate, water tank, filling port and water outlet, one end of the bottom plate is provided with water tank, one side of the water tank is provided with filling port, the bottom end of the water tank is provided with water outlet, the side of the bottom plate close to water tank is provided with collection frame, one side of the collection frame is provided with cabinet door, the side of the cabinet door away from water tank is installed with fan, the side close to fan inside the collection frame is provided with filter frame, the bottom end of the collection frame is provided with suction pipe.

[0006] Preferably, the side of the bottom plate close to water tank is provided with mixing frame, and the bottom end of the mixing frame is provided with discharge port.

[0007] Preferably, the side of the mixing frame is installed with driving motor, the output end of the driving motor is connected with first rotating rod through shaft coupling, and the end of the mixing frame away from the first rotating rod is provided with second rotating rod connected through bearing.

[0008] Preferably, a belt pulley set is connected between the second rotating rod and the first rotating rod, one side of the first rotating rod is provided with a bevel gear set, one end of the bevel gear set is provided with a rotating rod connected through a bearing, both sides of the rotating rod are provided with uniformly distributed mixing rods, and the surface of the second rotating rod is provided with a turnover plate.

[0009] Preferably, one end of the collecting frame is provided with a vertical plate, the inside of the vertical plate is provided with a rotating gear, and one end of the rotating gear is provided with a rotating shaft connected through a bearing.

[0010] Preferably, one end of the rotating shaft is connected with a limiting plate, and the end of the rotating shaft close to the rotating gear is provided with a torsional spring connected with the vertical plate.

[0011] Preferably, one side of the rotating gear is provided with a limiting gear ring, and the surface of the limiting gear ring is connected with the vertical plate through a limiting spring.

[0012] Compared with the prior art, the beneficial effects of the integrated construction device for the quick repair of bridge expansion joints without disassembly are that: the fan is started, so that the impurities at the repair site can be sucked through the suction pipe, then water is added through the water outlet, so that the reference surface can be immersed and treated, then template support or reinforcement steel mesh frame and other measures are taken according to the situation, and finally the repair material is poured, so that the need for disassembly when repairing the deformed expansion joint is avoided, the limiting gear ring can be pulled to separate from the rotating gear, then the rotating shaft can be rotated through the reset of the torsional spring, so that the rotating shaft can rotate the connected limiting plate when rotating, thereby the cabinet door can be limited to avoid loosening due to vibration.

[0013] 1、The integrated construction device for the quick repair of bridge expansion joints without disassembly, when the device for repairing bridge expansion joints is in use, usually needs to be disassembled, so that it is more inconvenient to repair the deformed bridge expansion joint, first, the fan is started, so that the fan can generate suction, and the impurities at the repair site are sucked through the suction pipe, then the water in the water tank is added through the water outlet, so that the reference surface can be immersed and treated to improve the bonding force between the new and old materials, then template support or reinforcement steel mesh frame and other measures are taken according to the specific situation, and finally the repair material is poured to ensure the repair effect, so that disassembly is avoided when repairing the deformed expansion joint, so that it is more convenient to repair the bridge expansion joint.

[0014] 2、The integrated construction device for quickly repairing bridge expansion joints without disassembly, when the device for repairing bridge expansion joints is in use, the protective door is prone to be opened, thereby causing the collected impurities to overflow, so that the device for repairing bridge expansion joints is inconvenient to use, the limiting ring can be pulled to extrude the limiting spring connected on one side when the limiting ring moves, the limiting ring can be separated from the rotating gear when the limiting ring moves, the torsional spring can be lost, the torsional spring can be reset, the rotating shaft connected with the torsional spring can be rotated, the limiting plate connected on one end of the rotating shaft can be rotated, the limiting plate can limit the cabinet door after being rotated, thereby avoiding that the cabinet door is opened due to vibration during use, then the limiting ring is loosened, the limiting ring can be locked with the rotating gear again after the limiting spring is reset, and the device for repairing bridge expansion joints has good limiting effect when the impurities are sucked. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 It is a front view structural schematic diagram of the utility model;

[0016] Figure 2 It is a front view cut structure schematic diagram of the utility model;

[0017] Figure 3 It is a top view cut structure schematic diagram of the vertical plate of the utility model;

[0018] Figure 4 It is a front view structural schematic diagram of the rotating gear of the utility model.

[0019] In the drawing: 1, bottom plate; 2, water tank; 3, filling port; 4, water outlet; 5, collection frame; 6, cabinet door; 7, fan; 8, filter frame; 9, suction pipe; 10, mixing frame; 11, discharge port; 12, driving motor; 13, first rotating rod; 14, second rotating rod; 15, belt pulley set; 16, bevel gear set; 17, rotating rod; 18, mixing rod; 19, turning plate; 20, vertical plate; 21, rotating gear; 22, rotating shaft; 23, limiting plate; 24, torsional spring; 25, limiting ring; 26, limiting spring. DETAILED DESCRIPTION

[0020] The technical solutions in the embodiments of the utility model will be clearly and completely described in combination with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor belong to the protection scope of the utility model.

[0021] Please refer toFigure 1 And Figure 2 The utility model provides a technical scheme: a kind of integrated construction device of quick repair bridge expansion joint without dismantling, including bottom plate 1, water tank 2, filling port 3 and water outlet 4, one end of the bottom plate 1 is provided with water tank 2, one side of the water tank 2 is provided with filling port 3, the bottom end of the water tank 2 is provided with water outlet 4, the side of the bottom plate 1 close to water tank 2 is provided with collection frame 5, one side of the collection frame 5 is provided with cabinet door 6, the side of cabinet door 6 away from water tank 2 is installed with fan 7, the side of the collection frame 5 inside close to fan 7 is provided with filter frame 8, the bottom end of the collection frame 5 is provided with suction pipe 9, the side of the bottom plate 1 close to water tank 2 is provided with mixing frame 10, the bottom end of the mixing frame 10 is provided with discharge port 11, one side of the mixing frame 10 is installed with drive motor 12, the output of drive motor 12 is connected with first rotating rod 13 by shaft coupling, the end of the mixing frame 10 away from first rotating rod 13 is provided with second rotating rod 14 connected by bearing, belt pulley set 15 is connected between the second rotating rod 14 and first rotating rod 13, one side of the first rotating rod 13 is provided with bevel gear set 16, one end of the bevel gear set 16 is provided with rotating rod 17 connected by bearing, the both sides of rotating rod 17 are provided with evenly distributed mixing rod 18, the surface of the second rotating rod 14 is provided with material turning plate 19.

[0022] Specific implementation,

[0023] Refer to Figure 1 And Figure 2It can be known that when the device for repairing bridge expansion joint is used, it is usually necessary to disassemble it, so that it is more inconvenient to repair the deformed bridge expansion joint. First, the fan 7 is started, so that the fan 7 can generate suction, and the impurities at the repair site are sucked through the suction pipe 9. Then the water in the water tank 2 is added through the water outlet 4, so that the reference surface can be infiltrated to improve the adhesion between the new and old materials. Then according to the specific circumstances, template support or reinforcement steel mesh skeleton and other measures are taken. Finally, the repair material is poured. The repair material is fast-hardening concrete, and the 2-hour strength can reach 30MPa, and the 28d strength can reach more than 60MPa, so that the traffic can be quickly restored to ensure the repair effect, so that the deformed expansion joint can be repaired without disassembly. At the same time, the driving motor 12 can be started, so that the driving motor 12 can rotate the first rotating rod 13 connected to the output end, so that the first rotating rod 13 can rotate the belt pulley set 15 connected when rotating, so that the belt pulley set 15 can synchronously rotate the second rotating rod 14 connected when rotating. At the same time, the driving motor 12 can rotate the bevel gear set 16 connected on one side when rotating, so that the bevel gear set 16 can rotate the rotating rod 17 connected when rotating, so that the rotating rod 17 can rotate the mixing rod 18 connected on both sides when rotating, so that the mixing rod 18 can mix the repair material in the mixing frame 10 when rotating. And the second rotating rod 14 can rotate the turnover plate 19 when rotating, so that the material at the bottom can be turned over to avoid accumulation at the bottom, so that the rotating mixing rod 18 can avoid condensation when waiting for pouring, so that it is more convenient to repair the bridge expansion joint.

[0024] One end of the collection frame 5 is provided with a vertical plate 20, the inside of the vertical plate 20 is provided with a rotating gear 21, one end of the rotating gear 21 is provided with a rotating shaft 22 connected through a bearing, one end of the rotating shaft 22 is connected with a limiting plate 23, one end of the rotating shaft 22 close to the rotating gear 21 is provided with a torsional spring 24 connected with the vertical plate 20, one side of the rotating gear 21 is provided with a limiting gear ring 25, the surface of the limiting gear ring 25 is connected with the limiting spring 26 between the vertical plate 20.

[0025] In specific implementation,

[0026] Referring to Figures 1-4It can be known that when the device for repairing bridge expansion joints is in use, the protective door is usually opened, and the collected impurities are easy to overflow, so that the device for repairing bridge expansion joints is inconvenient to use. The limiting ring 25 can be pulled to extrude the limiting spring 26 connected on one side when the limiting ring 25 moves, and the limiting ring 25 can be separated from the rotating gear 21 when the limiting ring 25 moves, so that the torsional spring 24 can be lost, and then the torsional spring 24 can be reset, so that the rotating shaft 22 connected with the torsional spring 24 can be rotated, and the limiting plate 23 connected at one end of the rotating shaft 22 can be rotated, so that the limiting plate 23 can limit the cabinet door 6 after being rotated, thereby avoiding that the cabinet door 6 is opened due to vibration during use. Then, the limiting ring 25 is loosened, so that the limiting ring 25 can be locked with the rotating gear 21 again after the limiting spring 26 is reset, so that the device for repairing bridge expansion joints can have a better limiting effect when the impurities are sucked.

[0027] In summary, the main function of the bridge expansion joint is to adjust the expansion deformation of the bridge caused by various factors, to ensure the stability of the bridge structure and the safety of driving. However, most of the bridge expansion joints will be aged or deformed after a long period of use, and even broken. Therefore, it is necessary to repair the bridge expansion joint. First, the fan 7 is started to generate suction, and the impurities at the repair site are sucked through the suction pipe 9. Then, the water in the water tank 2 is added through the water outlet 4 to soak the reference surface, so as to improve the adhesion between the new and old materials. Then, according to the specific situation, measures such as template support or reinforcement of steel mesh skeleton are taken. Finally, the repair material is poured. Using fast-hardening and early-strength concrete to repair the expansion joint can improve the strength and durability of the repair layer, effectively ensure the safe operation of the bridge, and reduce the traffic interruption time during rapid hardening construction, so as to ensure the normal traffic of the road and the repair effect. When repairing the deformed expansion joint, it is not necessary to demolish, so that the repair of the bridge expansion joint is more convenient. Therefore, the development of the low-carbon fast-hardening and early-strength repair material for bridge expansion joints and the application project can improve the construction efficiency, enhance the repair effect, and ensure the safety of the bridge and the traffic operation. The contents not described in detail in the description belong to the existing technology known to those skilled in the art.

[0028] Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacement for part of the technical features, and any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the utility model shall be included in the protection scope of the utility model.

Claims

1. An integrated construction device for quickly repairing bridge expansion joints without disassembly, comprising a bottom plate (1), a water tank (2), a filling port (3), and a water outlet (4), characterized in that: one end of the bottom plate (1) is provided with the water tank (2), one side of the water tank (2) is provided with the filling port (3), the bottom end of the water tank (2) is provided with the water outlet (4), one side of the bottom plate (1) close to the water tank (2) is provided with a collection frame (5), one side of the collection frame (5) is provided with a cabinet door (6), one side of the cabinet door (6) away from the water tank (2) is installed with a fan (7), one side of the collection frame (5) close to the fan (7) is provided with a filter frame (8), and the bottom end of the collection frame (5) is provided with a suction pipe (9).

2. The integrated construction device for quickly repairing the expansion joint of the bridge without disassembly according to claim 1, characterized in that: One side of the bottom plate (1) close to the water tank (2) is provided with a mixing frame (10), and the bottom end of the mixing frame (10) is provided with a discharge port (11).

3. The integrated construction device for quickly repairing the expansion joint of the bridge without disassembly according to claim 2, characterized in that: One side of the mixing frame (10) is installed with a driving motor (12), the output end of the driving motor (12) is connected with a first rotating rod (13) through a shaft coupling, and one end of the mixing frame (10) away from the first rotating rod (13) is provided with a second rotating rod (14) connected through a bearing.

4. The integrated construction device for quickly repairing the expansion joint of the bridge without disassembly according to claim 3, characterized in that: A belt pulley set (15) is connected between the second rotating rod (14) and the first rotating rod (13), one side of the first rotating rod (13) is provided with a bevel gear set (16), one end of the bevel gear set (16) is provided with a rotating rod (17) connected through a bearing, both sides of the rotating rod (17) are provided with uniformly distributed mixing rods (18), and the surface of the second rotating rod (14) is provided with a turnover plate (19).

5. The integrated construction device for quickly repairing the expansion joint of the bridge without disassembly according to claim 1, characterized in that: One end of the collection frame (5) is provided with a vertical plate (20), the inside of the vertical plate (20) is provided with a rotating gear (21), one end of the rotating gear (21) is provided with a rotating shaft (22) connected through a bearing.

6. The integrated construction device for quickly repairing the expansion joint of the bridge without disassembly according to claim 5, characterized in that: One end of the rotating shaft (22) is connected with a limiting plate (23), one end of the rotating shaft (22) close to the rotating gear (21) is provided with a torsion spring (24) connected with the vertical plate (20).

7. The integrated construction device for quickly repairing the expansion joint of the bridge without disassembly according to claim 6, characterized in that: One side of the rotating gear (21) is provided with a limiting gear ring (25), and the surface of the limiting gear ring (25) and the vertical plate (20) are connected with a limiting spring (26).