Easily-adjusted combined support beam assembly for anchor rod or anchor cable
By setting through holes and slot structures on the support beams, combined with clamping plates and external buckles, the problem of insufficient mechanical strength of existing support beam components under complex geological conditions is solved, realizing flexible adjustment and high mechanical strength of the support beams, and improving the stability and safety of the roadway.
Patent Information
- Application Number
- CN202521318088.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-25
- Publication Date
- 2026-02-06
- Estimated Expiration
- 2035-06-25
AI Technical Summary
Existing support beam components are difficult to adjust the number and position of anchor bolts or anchor cables flexibly under complex geological conditions, resulting in weak points in the support beams, insufficient mechanical strength, and inability to meet the support needs of deep roadways.
An easily adjustable combined support beam assembly was designed, including a support beam, anchor bolts or anchor cables, clamping plates, and outer buckles. By setting through holes and slot structures on the support beam, the number and position of anchor bolts or anchor cables can be increased or adjusted as needed on the construction site. The clamping plates and outer buckles enhance mechanical strength and elastic deformation space.
This achieves high mechanical strength in the support beams, enabling them to adapt to deformation under complex geological conditions, reduce deformation and damage, improve the stability and safety of the roadway, and reduce maintenance frequency and costs.
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Figure CN223881210U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to two kinds of anchor rod or anchor cable are with easily adjustable combined support beam subassembly. BACKGROUND
[0002] Coal resources are the lifeline of the development of basic industries, and ensuring the safety and stability of roadway surrounding rock is the prerequisite for efficient coal mining. With the gradual shift of mining to deep parts, the geological structure conditions and stress environment faced during roadway excavation are more complex, leading to severe deformation and damage of the surrounding rock of the excavated roadway, frequent maintenance, and significant increase in overall roadway support costs.
[0003] The surrounding rock of the roadway is commonly supported by anchor cables and steel belts, but for deep mine excavated roadways, the bending stiffness and support strength of the steel belts cannot meet the requirements of deep roadway support, and the steel belts are prone to bending deformation and tearing damage.
[0004] Some mines use U-shaped steel and anchor cable support to reinforce the surrounding rock of the roadway, but when the roadway faces complex geological conditions such as folds, faults, and large sections, the bending stiffness and support strength of traditional U-shaped steel are limited, and the surrounding rock still deforms during roadway excavation, not only causing the U-shaped steel structure to bend and deform, but also causing the anchor cables to shear and break when the U-shaped steel deforms.
[0005] A new V-shaped support beam assembly was disclosed in the CN216381442U Chinese utility model patent granted on April 26, 2022. The existing support beam has a small contact surface with the roof, which can easily cause the roof to be crushed and damaged, and the mechanical strength needs to be improved. Therefore, the new V-shaped support beam assembly includes a V-shaped support beam and N anchor rods or anchor cables. The V-shaped support beam includes a longitudinal ridge and two inclined side plates on both sides of the ridge. The longitudinal ridge of the V-shaped support beam has N through holes spaced apart. The anchor rods or anchor cables are correspondingly arranged in the through holes. N base plates are arranged inside the reinforced bottom edge at intervals. Each base plate is connected to the two sides of the reinforced bottom edge on both sides. Each base plate has a slot hole. The slot hole corresponds to the through hole and the anchor rod or anchor cable. After the anchor rod or anchor cable passes through the corresponding through hole and slot hole, it is inserted into the anchor hole of the mine roof. N is a positive integer, and N is greater than or equal to 2. The new V-shaped support beam assembly has a simple structure, a scientific design, a large stress area, and high mechanical strength, effectively improving the strength of the support beam.
[0006] The number and position of the base plates on the V-shaped supporting beam are fixed, and cannot be increased or decreased or moved, according to the utility model patent. SUMMARY
[0007] The utility model solves the technical problem of overcoming the above-mentioned defects of the prior art, and provides an easily adjustable combined supporting beam assembly for anchor rods or anchor cables.
[0008] To solve the above technical problems, the easily adjustable combined supporting beam assembly for anchor rods or anchor cables comprises a supporting beam and N anchor rods or anchor cables, the supporting beam comprises a longitudinal ridge and side plates on both sides of the longitudinal ridge, the cross section of the supporting beam is in the shape of U or V, N through holes are spaced apart on the longitudinal ridge of the supporting beam, the anchor rods or anchor cables are correspondingly arranged in the through holes, the outer end of each anchor rod or anchor cable is provided with an anchor rod head or an anchor cable head, N is a positive integer, and N is greater than or equal to 2, and the easily adjustable combined supporting beam assembly further comprises N clamping plates, each clamping plate comprises a base plate and limiting plates on both sides of the base plate, the cross section of each clamping plate is in the shape of "[", a through hole is formed in the center of the base plate, the N clamping plates are arranged between the supporting beam and the coal wall or the roof, the through hole of each clamping plate corresponds to the through hole on the longitudinal ridge of the supporting beam, and the through hole of each clamping plate is arranged on the corresponding anchor rod or anchor cable, a clamping groove is formed between the two limiting plates of each clamping plate, the clamping groove is outward, and the lower edge of the side plate on each side of the supporting beam is inserted into the clamping groove of the clamping plate.
[0009] The easily adjustable combined supporting beam assembly for anchor rods or anchor cables can be used normally like the existing supporting beam such as the novel V-shaped supporting beam assembly described in CN216381442U.
[0010] When the anchor rods or anchor cables need to be increased at the construction site, anchor holes are drilled at appropriate positions of the coal wall or the roof before installation, and the anchor rods or anchor cables are installed in the anchor holes, new through holes are drilled at the corresponding positions of the longitudinal ridge of the supporting beam, then the same number of clamping plates as the anchor rods or anchor cables to be increased are taken and installed on the supporting beam, the positions of the clamping plates are adjusted, the through holes of the clamping plates correspond to the through holes (including the newly drilled through holes) of the longitudinal ridge of the supporting beam, and then the existing method can be used for installation.
[0011] In this way, the side plates on both sides of the supporting beam are limited by the clamping grooves of the clamping plates during use, and are not easy to be opened under heavy pressure, the deformation is small, the mechanical strength is high, and the anchor rods or anchor cables can be easily installed according to needs.
[0012] As an optimization, it further comprises N outer buckling plates, each outer buckling plate comprises a top plate and side arc plates extending outward from both sides of the top plate, the cross section of the outer buckling plate is U-shaped or V-shaped, a through hole is formed in the center of the top plate, the through hole corresponds to the through hole on the longitudinal ridge of the support beam one by one, and the through hole is collectively sleeved on the corresponding anchor rod or anchor cable, and the anchor rod head or anchor cable head is pressed on the top plate. With such design, the outer buckling plate increases the elastic deformation space of the anchor rod or anchor cable easy-to-adjust combined support beam assembly, which facilitates compensation for local displacement of the coal wall or roof.
[0013] As an optimization, the inner side of the outer edge of the limiting plate is provided with an inner convex edge, and the inner side of the outer edge of the limiting plate is provided with an inner convex edge. The outer convex edge of the side plate of the support beam is provided with an outer convex edge, and the inner and outer convex edges are partially overlapped on the projection of the base plate surface. With such design, the inner convex edge can be clamped on the adjacent outer convex edge, the inner and outer convex edges are mutually buckled, the clamping plate can move along the support beam, and it is not easy to fall off, which is convenient for installation and adjustment.
[0014] The anchor rod or anchor cable easy-to-adjust combined support beam assembly comprises a support beam and N anchor rods or anchor cables. The support beam comprises a longitudinal ridge and side plates on both sides of the longitudinal ridge, the cross section of the support beam is U-shaped or V-shaped, N through holes are formed in the longitudinal ridge of the support beam, the anchor rods or anchor cables are arranged in the through holes one by one, and the outer ends of the anchor rods or anchor cables are provided with anchor rod heads or anchor cable heads. Wherein N is a positive integer, and N≥2. It further comprises N clamping plates. The lower edge of the side plate on both sides of the support beam is bent inward to form an inner roll edge. Each clamping plate comprises a base plate and limiting plates on both sides of the base plate, the cross section of the clamping plate is "[", a clamping groove is formed between the two limiting plates, a through hole is formed in the center of the base plate, the N clamping plates are arranged in the N anchor rods or anchor cables one by one through the through holes, the clamping groove is inward, and the two limiting plates are respectively inserted between the side plate and the inner roll edge of the adjacent support beam.
[0015] With such design, the clamping plate is embedded in the support beam and does not protrude outward, which is convenient for installation. The remaining advantages are as described above.
[0016] As an optimization, it further comprises N outer buckling plates, each outer buckling plate comprises a top plate and side arc plates extending outward from both sides of the top plate, the cross section of the outer buckling plate is U-shaped or V-shaped, a through hole is formed in the center of the top plate, the through hole corresponds to the through hole on the longitudinal ridge of the support beam one by one, and the through hole is collectively sleeved on the corresponding anchor rod or anchor cable, and the anchor rod head or anchor cable head is pressed on the top plate. With such design, the outer buckling plate increases the elastic deformation space of the anchor rod or anchor cable easy-to-adjust combined support beam assembly, which facilitates compensation for local displacement of the coal wall or roof.
[0017] As an optimization, the inner side of the outer edge of the limiting plate is provided with an inner convex edge, and the inner side of the outer edge of the limiting plate is provided with an inner convex edge. The outer convex edge of the side plate of the support beam is provided with an outer convex edge, and the inner and outer convex edges are partially overlapped on the projection of the base plate surface. With such design, the inner convex edge can be clamped on the adjacent outer convex edge, the inner and outer convex edges are mutually buckled, the clamping plate can move along the support beam, and it is not easy to fall off, which is convenient for installation and adjustment.
[0018] The anchor rod or anchor cable easily adjustable combined support beam assembly is simple in structure, convenient to use, and convenient to add anchor rod or anchor cable or adjust the position of anchor rod or anchor cable according to needs. BRIEF DESCRIPTION OF DRAWINGS
[0019] The anchor rod or anchor cable easily adjustable combined support beam assembly will be further described below with reference to the drawings:
[0020] Fig. 1 is an end view of the anchor rod or anchor cable easily adjustable combined support beam assembly embodiment one;
[0021] Fig. 2 is a three-dimensional structural schematic view (one) of the anchor rod or anchor cable easily adjustable combined support beam assembly embodiment one;
[0022] Fig. 3 is a three-dimensional structural schematic view (two) of the anchor rod or anchor cable easily adjustable combined support beam assembly embodiment one;
[0023] Fig. 4 is an end view of the anchor rod or anchor cable easily adjustable combined support beam assembly embodiment two;
[0024] Fig. 5 is a three-dimensional structural schematic view (one) of the anchor rod or anchor cable easily adjustable combined support beam assembly embodiment two;
[0025] Fig. 6 is a three-dimensional structural schematic view (two) of the anchor rod or anchor cable easily adjustable combined support beam assembly embodiment two.
[0026] In the drawings: 1 is a support beam, 11 is a longitudinal ridge, 12 is a side plate, 13 is an inner roll along, 2 is an anchor rod or anchor cable, 3 is an anchor rod head or anchor cable head, 4 is a clamping plate, 41 is a base plate, 42 is a limiting plate, 43 is a clamping groove, 5 is an outer clamping plate, 51 is a top plate, 52 is a side arc plate, 6 is an inner convex edge, and 7 is an outer convex edge. DETAILED DESCRIPTION
[0027] Embodiment one: as Figs. 1-3As shown, the adjustable combination support beam assembly for anchor bolts or anchor cables includes a support beam 1 and N anchor bolts or anchor cables 2. The support beam 1 includes a longitudinal central ridge 11 and side plates 12 on both sides, with a U-shaped or V-shaped cross-section, preferably made of steel profiles. The longitudinal ridge 11 of the support beam 1 has N through holes spaced apart. The anchor rods or anchor cables 2 are inserted into the through holes one by one. The outer end of each anchor rod or anchor cable 2 is provided with an anchor rod head or anchor cable head 3, where N is a positive integer and N≥2. The feature is that it also includes N clamping plates 4. Each clamping plate 4 includes a base plate 41 and limiting plates 42 on both sides of the base plate 41. Its cross-section is "[". The center of the base plate is opened with a through hole. The N clamping plates 4 are respectively set between the support beam 1 and the coal wall or roof (not shown in the figure). The through holes correspond one-to-one with the through holes on the longitudinal ridge 11 of the support beam 1 and are together fitted on the corresponding anchor rods or anchor cables 2. A groove 43 is formed between the two limiting plates 42 of each clamping plate 4. The groove 43 faces outward, and the lower edges of the side plates 12 on both sides of the support beam 1 are respectively inserted into the groove 43 of the clamping plate 4.
[0028] It also includes N outer buckle plates 5, each outer buckle plate 5 including a top plate 51 and side arc plates 52 extending outward from both sides of the top plate 51. The cross-section of the top plate 51 is U-shaped or V-shaped. The top plate 51 has a through hole in the center, which corresponds one-to-one with the through hole on the longitudinal ridge 11 of the support beam 1, and together they are fitted onto the corresponding anchor rod or anchor cable 2. The anchor rod head or anchor cable head 3 presses on the top plate 51.
[0029] The limiting plate 42 has an inner protruding edge 6 along its outer edge, and the side plates 12 on both sides of the support beam 1 have outer protruding edges 7 along their lower edges. The inner protruding edges 6 and the outer protruding edges 7 are partially overlapped on the surface of the substrate 41. The inner protruding edge 6 can be engaged with the adjacent outer protruding edge 7.
[0030] Implementation Method Two: (e.g.) Figs. 4-6 As shown: This anchor bolt or anchor cable uses an easily adjustable combined support beam assembly, including a support beam 1 and N anchor bolts or anchor cables 2. The support beam 1 includes a longitudinal central ridge 11 and side plates 12 on both sides, with a U-shaped or V-shaped cross-section. N through holes are spaced apart on the longitudinal central ridge 11 of the support beam 1. The anchor bolts or anchor cables 2 are correspondingly inserted into the through holes. Each anchor bolt or anchor cable 2 has an anchor head or anchor cable head 3 at its outer end. N is a positive integer and N≥2. The characteristic feature is that it also includes N clamping plates. 4. The lower edges of the side plates 12 on both sides of the support beam 1 are bent inward to form an inward rolled edge 13. Each card plate 4 includes a base plate 41 and limiting plates 42 on both sides of the base plate 41. Its cross-section is "[". A slot 43 is formed between the two limiting plates 42. The base plate 41 has a through hole in the center. N card plates 4 are respectively fitted onto N anchor rods or anchor cables 2 through their through holes. Their slots 43 face inward, and the two limiting plates 42 are respectively inserted between the side plates 12 and the inward rolled edge 13 of the adjacent support beam 1.
[0031] It also comprises N outer buckling plates 5, each outer buckling plate 5 comprising a top plate 51 and a side arc plate 52 extending outward from both sides of the top plate 51, which is in the shape of U or V in cross section, and a through hole is formed in the center of the top plate 51, which is in one-to-one correspondence with the through hole on the longitudinal ridge 11 of the support beam 1, and is collectively sleeved on the corresponding anchor rod or anchor cable 2, and the anchor rod head or anchor cable head 3 is pressed on the top plate 51.
[0032] The inner convex edge 6 is arranged on the outer side of the limiting plate 42, the outer convex edge 7 is arranged on the side of the inner roll edge 13 of the support beam 1 towards the adjacent side plate, and the inner convex edge 6 and the outer convex edge 7 are partially coincident in the projection on the surface of the base plate 41. The outer convex edge 7 can be clamped on the adjacent inner convex edge 6.
Claims
1. An easily adjustable combined support beam assembly for rock bolts or rock anchors, comprising a support beam and N rock bolts or rock anchors, the support beam comprising a longitudinal ridge and side plates on both sides of the longitudinal ridge, the cross section of the support beam being U-shaped or V-shaped, N through holes being spaced apart on the longitudinal ridge of the support beam, the rock bolts or rock anchors being arranged one by one in the through holes, the outer end of each rock bolt or rock anchor being provided with a rock bolt head or a rock anchor head, wherein N is a positive integer and N≥2, characterized in that: It also includes N card plates, each card plate includes a base plate and a limiting plate on both sides of the base plate, the cross section is "[", the center of the base plate is provided with a through hole, N card plates are respectively arranged between the supporting beam and the coal wall or the roof, the through hole is one-to-one corresponding to the through hole on the longitudinal ridge of the supporting beam, and is collectively sleeved on the corresponding anchor rod or anchor cable, the two limiting plates of each card plate form a clamping groove, the clamping groove is outward, and the lower edges of the side plates on both sides of the supporting beam are respectively inserted into the clamping groove of the card plate.
2. An easily adjustable combined support beam assembly for rock bolts or rock anchors according to claim 1, characterized in that: It also includes N outer buckling plates, each outer buckling plate includes a top plate and a side arc plate extending outward from both sides of the top plate, the cross section is U-shaped or V-shaped, the center of the top plate is provided with a through hole, the through hole is one-to-one corresponding to the through hole on the longitudinal ridge of the supporting beam, and is collectively sleeved on the corresponding anchor rod or anchor cable, and the anchor rod head or anchor cable head is pressed on the top plate.
3. An easily adjustable combined support beam assembly for rock bolts or rock anchors according to claim 1, characterized in that: The outer edge of the limiting plate is provided with an inner convex edge, the lower edge of the side plate on both sides of the supporting beam is provided with an outer convex edge, and the inner and outer convex edges are partially overlapped on the projection of the base plate surface.
4. An easily adjustable combined support beam assembly for rock bolts or rock anchors, comprising a support beam and N rock bolts or rock anchors, said support beam comprising a longitudinal ridge and side plates on both sides of the longitudinal ridge, the cross section of the support beam being U-shaped or V-shaped, N through holes being spaced apart on the longitudinal ridge of the support beam, said rock bolts or rock anchors being arranged one by one in said through holes, the outer end of each rock bolt or rock anchor being provided with a rock bolt head or a rock anchor head, wherein N is a positive integer and N≥2, characterized in that: It also includes N card plates, the lower edges of the side plates on both sides of the supporting beam are respectively bent inward to form an inner roll edge, each card plate includes a base plate and a limiting plate on both sides of the base plate, the cross section is "[", a clamping groove is formed between the two limiting plates, the center of the base plate is provided with a through hole, N card plates are one-to-one corresponding to N anchor rods or anchor cables through the through holes, the clamping groove is inward, and the two limiting plates are respectively inserted between the side plates and the inner roll edges of the adjacent supporting beams.
5. An easily adjustable combined support beam assembly for rock bolts or rock anchors according to claim 4, characterized in that: It also includes N outer buckling plates, each outer buckling plate includes a top plate and a side arc plate extending outward from both sides of the top plate, the cross section is U-shaped or V-shaped, the center of the top plate is provided with a through hole, the through hole is one-to-one corresponding to the through hole on the longitudinal ridge of the supporting beam, and is collectively sleeved on the corresponding anchor rod or anchor cable, and the anchor rod head or anchor cable head is pressed on the top plate.
6. An easily adjustable combined support beam assembly for rock bolts or rock anchors according to claim 4, characterized in that: The inner side of the outer edge of the limiting plate is provided with an inner convex edge, the inner roll edge of the supporting beam is provided with an outer convex edge on the side facing the adjacent side plate, and the inner and outer convex edges are partially overlapped on the projection of the base plate surface.
Citation Information
Patent Citations
Novel V-shaped support beam assembly
CN216381442U