Miniature mute oil-free integrated air compressor

Abstract

The utility model discloses a miniature mute oil-free integrated air compressor, and relates to the technical field of air compressors. Sound insulation covers are installed on the two sides of the upper portion and the top of a machine box, heat dissipation windows are arranged on the two sides of the lower portion of the machine box, and heat dissipation fans are installed on the sound insulation covers. The compression host is respectively connected with the gas distribution bag and the electromagnetic pressure release valve, the gas distribution bag is connected with an inlet of the condenser, and an outlet of the condenser is connected with the two precision filters; the pressure switch is connected with the pressure release valve, the pressure release valve is connected with the precision filter, and the precision filter is connected with the exhaust outlet. According to the utility model, two additional silencers are additionally arranged at the bottom of the equipment according to the main part for generating noise, so that the noise is reduced to the minimum; when the host radiates heat, wind power generated by the four fans on the sound insulation cover is utilized to dissipate high temperature generated in the cavity to the outside through the heat dissipation windows on the two sides; and moisture and impurities in the compressed air are respectively eliminated in two ways on the aspect of gas cleanliness.

Description

TECHNICAL FIELD

[0001] The utility model belongs to air compressor technical field, especially, relate to a micro -size mute oil -free integrated air compressor. BACKGROUND

[0002] In the existing market, the main machine of piston type carries out the air compression model mainly by host computer, muffler, pressure gauge, cylinder, switch, air outlet valve and simple control circuit composition.In the host computer manufacturing compressed air, the main noise reduction mode is by the muffler installed on the host computer to reduce noise, the compressed air manufactured by pipeline directly enters the air tank, the pressure in the air tank is displayed by the pressure gauge on the air tank, the user needs to observe frequently, when using compressed air, the compressed gas in the air tank will be sprayed from the air outlet by manually opening the air outlet valve.

[0003] At present, the noise reduction of air compressor is mainly through the muffler on the host computer, and there is no other processing method; and, the gas cleanliness and moisture are not processed, only the gas is compressed by the compressor host computer, and the completion of the compressed gas in food, medical and other scenes cannot guarantee more stringent working environment; and, the current cooling measures of air compressor only rely on two fans on the host computer, and cannot take away more high temperature, so that the machine is in high temperature environment for a long time, which will cause irreversible damage to the internal parts, and also lacks the detection measures for pressure and temperature, so that the compressed air produced by the compressor host computer cannot be guaranteed to be in a stable and reliable state, and once the unstable state occurs, it cannot realize timely warning; therefore, in view of the above problems, the present scheme puts forward a kind of air compressor equipment with lower noise, more convenient operation and more clean and sanitary air compressor, which can meet the requirements of more stringent use scene. Utility model content

[0004] The utility model provides a kind of miniature mute oil-free integrated air compressor, by integrating the components of air compressor and sealing in the space of a machine case, form the effect of soundproof cover, further condense noise in cavity, only silencer on host computer cannot reduce more noise, according to the main part of noise generation, two additional silencers are additionally provided in the bottom of equipment, to ensure that noise is reduced to a minimum;In order to meet the needs of more occasions in high temperature processing, air cooling mode is adopted, four cooling fans are additionally provided in soundproof cover, and heat dissipation window is additionally provided around air compressor main body, while the host computer radiates heat, the wind power generated by four fans on soundproof cover is used to dissipate the high temperature generated in cavity to outside through two sides heat dissipation window, to ensure that the temperature in the cavity of air compressor remains stable, the temperature in the whole process is monitored by temperature sensor;Two ways are used to remove moisture and impurities in compressed air in gas cleanliness;First, condensation is used to remove water initially, first, the compressed air manufactured by host computer is guided to condenser inlet through pipeline, after high-pressure air passes through condenser copper pipe, due to fan heat dissipation, moisture in high-pressure gas condenses into water droplets and is automatically discharged after the work of electronic drain valve;After gas is output from condenser and preliminarily filtered by precision filter, it is shunted into suction dryer through two-position five-way electromagnetic valve, and the moisture in compressed air is treated again by alumina molecular sieve in suction dryer, and finally enters gas storage tank;In order to make the air pressure in air compressor meet the requirements, avoid damage to host computer and air compressor body due to excessive pressure, electromagnetic unloading valve is installed at the rear of host computer, and the electromagnetic unloading valve is connected with host computer, after the compressed air generated by continuous work of host computer fills the gas storage tank, the pressure switch will first release the electrical signal to stop the work of compression host computer, and the electromagnetic unloading valve will receive the signal released by pressure sensor to unload, to avoid damage to host computer and air compressor, to improve the service life of air compressor;The above solves the problems in the background art.

[0005] To solve the above technical problems, the utility model is realized by the following technical schemes:

[0006] The utility model discloses a kind of miniature mute oil-free integrated air compressor, including the machine case of being internally provided with piston type compression host computer, gas distribution bag, condenser, gas storage tank and suction dryer;

[0007] The upper portion both sides and top of the machine case are provided with soundproof cover, and the lower portion both sides of the machine case are provided with heat dissipation window, and the soundproof cover is provided with cooling fan;

[0008] The compression host is connected with a gas distribution bag and an electromagnetic pressure relief valve respectively, the gas distribution bag is connected with the inlet of a condenser, the outlet of the condenser is connected with two precision filters, the precision filters are connected with a two-position five-way electromagnetic valve, two branches of the two-position five-way electromagnetic valve are connected with two silencers at the lower right part of the case, the other two branches of the two-position five-way electromagnetic valve are connected with a suction dryer, the suction dryer is connected with a gas storage tank, the compressed air outlet in the gas storage tank is connected with a pressure switch, the pressure switch is connected with a pressure relief valve, the pressure relief valve is connected with the precision filter, and the precision filter is connected with an exhaust outlet.

[0009] Further, the suction dryer is provided with an alumina molecular sieve for removing water after the condenser.

[0010] Further, the compression host is provided with at least two, and each compression host (6) is connected with a gas distribution bag (8).

[0011] Further, each gas distribution bag is connected with each compression host, and the compressed air is sent into the condenser through a pipeline.

[0012] Further, a temperature sensor is installed near the heat dissipation window in the case.

[0013] Further, the high-pressure gas is cooled by the fan of the condenser after passing through the copper pipe in the condenser, and the water in the high-pressure gas is condensed into water droplets which are automatically discharged through the pipeline after the operation of the electronic drain valve.

[0014] The utility model discloses relative to prior art includes the following beneficial effects:

[0015] (1) by integrating the components of the air compressor and sealing in the space of a case, forming a soundproof cover effect, further containing noise in the cavity, the only silencer on the host can not reduce more noise, according to the main part of noise generation, two additional silencers are added at the bottom of the equipment, reduce the vibration of the case when working, to ensure that the noise is reduced to a minimum;

[0016] (2) in order to adapt to the needs of more occasions in high temperature processing, air cooling is adopted, four heat dissipation fans are added in the soundproof cover, and heat dissipation windows are added around the air compressor body, the heat generated in the cavity is dissipated to the outside through the two sides of the heat dissipation window by the wind power generated by the four fans on the soundproof cover when the host is cooled, to ensure that the temperature in the cavity of the air compressor remains stable, and the temperature in the whole process is monitored by a temperature sensor.

[0017] (3) in the gas cleanliness adopts two ways respectively to eliminate the water and impurities in the compressed air, first, the compressed air manufactured by the main machine is guided to the condenser inlet through the pipeline, the high pressure air passes through the condenser copper pipe, and the water in the high pressure gas is condensed into water droplets through the pipeline and is automatically discharged after the electronic drain valve works;

[0018] (4) after the gas is output from the condenser, it is preliminarily filtered through the precision filter, then is branched into the suction dryer through the two-position five-way electromagnetic valve, the water in the compressed air is treated again through the alumina molecular sieve in the suction dryer, and finally enters the gas storage tank;

[0019] (5) in order to make the air pressure in the air compressor reach the requirement, avoid damaging the main machine and the air compressor body due to the too high pressure, the electromagnetic unloading valve is installed at the rear of the main machine, the electromagnetic unloading valve is connected with the main machine, after the compressed air generated by the continuous work of the main machine fills the gas storage tank, the pressure switch will first release the electric signal to stop the work of the compression main machine, at the same time, the electromagnetic unloading valve will receive the signal released by the pressure sensor to unload, so as to avoid damaging the main machine and the air compressor body, and to improve the service life of the air compressor.

[0020] Of course, any product implementing the present application does not necessarily need to achieve all the advantages described above. BRIEF DESCRIPTION OF DRAWINGS

[0021] In order to more clearly illustrate the technical scheme of the embodiments of the present application, the following will briefly introduce the drawings needed to be used in the embodiment description. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can also be obtained by those skilled in the art without creative labor.

[0022] Figure 1 It is a structure schematic view of a miniature silent oil-free integrated air compressor of the present application.

[0023] Figure 2 It is a structure schematic view of the compressor in the present application after removing the front cover plate. Figure 1

[0024] Figure 3 It is a structure schematic view of the compressor in the present application after removing the rear cover plate. Figure 1

[0025] Figure 4 It is a structure schematic view of the compressor in the present application after removing the rear cover plate. Figure 1

[0026] Figure 5 It is a structure schematic view of the compressor in the present application after removing the left cover plate. Figure 1 ​​​​

[0027] Figure 6 For Figure 1 Structure right view of middle compressor;

[0028] In the drawings, the components represented by each reference numeral are listed as follows:

[0029] 1 - machine case, 2 - heat dissipation fan, 3 - heat dissipation window, 4 - control panel, 5 - wheel reserved position, 6 - compressor main machine, 7 - electromagnetic pressure relief valve, 8 - gas distribution bag, 9 - condenser, 10 - precision filter, 11 - two-position five-way electromagnetic valve, 12 - suction dryer, 15 - electronic drain valve, 16 - gas storage tank, 17 - pressure switch, 18 - temperature sensor, 19 - pressure sensor, 20 - pressure relief valve, 21 - silencer. DETAILED DESCRIPTION

[0030] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0031] In the description of the present application, it should be understood that the terms "inner", "two sides", "upper part", "top", "lower right part", "outlet" and the like indicate the orientation or positional relationship, which are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the components or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, therefore cannot be understood as a limitation on the present application.

[0032] The existing oil-free silent integrated piston air compressor has the following problems in use: (1) the equipment is large in size, low in integration, loud in noise, large in vibration, and exposed to the outside world, which has safety hazards; (2) the humidity of compressed gas is not strictly controlled, which cannot meet the use requirements of some harsh scenes; (3) the automatic control is insufficient, such as the pressure detection of some products, which only installs a pressure gauge on the gas storage tank, which cannot alarm the user and automatically stop the work of the air compression main machine, which has safety hazards. Based on the above situation, the present application provides a micro oil-free silent integrated piston air compressor.

[0033] Please refer to Figures 1-6As shown, the utility model discloses a miniature mute oil -free integrated air compressor, including the machine case 1 that is equipped with piston type compression host computer 6, gas distribution bag 8, condenser 9, gas storage tank 16 and suction dryer 12, compression host computer 6 is used to produce compressed air, gas distribution bag 8 is used to connect each compression host computer 6, and the compressed air is sent into condenser 9 through pipeline, condenser 9 is used to carry out preliminary cooling cooling to the compressed gas of sending in through air cooling, in addition, the water molecules in compressed air are gathered through condensation, and the water in compressed air is reduced, the control panel 4 with display screen is equipped with in the front side of compression host computer 6,

[0034] The upper two sides and the top of the machine case 1 are provided with soundproof covers, and the lower two sides of the machine case 1 are provided with heat dissipation windows 3; the soundproof covers are provided with heat dissipation fans 2.

[0035] The compression host computers 6 are connected with the gas distribution bag 8 and the electromagnetic pressure relief valve 7 respectively, the gas distribution bag 8 is connected with the inlet of the condenser 9, the outlet of the condenser 9 is connected with the two precision filters 10, the precision filters 10 are connected with the two-position five-way electromagnetic valve 11, the two branches of the two-position five-way electromagnetic valve 11 are connected with the two silencers 21 at the lower right part of the machine case 1, the other two branches of the two-position five-way electromagnetic valve 11 are connected with the suction dryer 12, the suction dryer 12 is connected with the gas storage tank 16, the compressed air outlet in the gas storage tank 16 is connected with the pressure switch 17, the pressure switch 17 is connected with the pressure relief valve 20, the pressure relief valve 20 is connected with the precision filter 10, and the precision filter 10 is connected with the exhaust outlet; the precision filter 10 is used to filter impurities in the compressed air, and a commercially available compact air filter is specifically adopted.

[0036] The suction dryer 12 is internally provided with an alumina molecular sieve for removing water after the condenser, the suction dryer 12 is used to further dry the compressed gas, and the water molecules after the condenser 9 are further removed by the alumina molecular sieve inside the suction dryer 12; the gas storage tank 16 is used to store the compressed gas generated by the compression host computers 6; the pressure switch 17 monitors the air pressure to ensure that the pressure is maintained within a safe and effective range, thereby ensuring the stable operation of the air compressor and the safety of the equipment.

[0037] The compression host computers 6 are provided with at least two, and each compression host computer 6 is connected with the gas distribution bag 8; in the embodiment, the compression host computers 6 are provided with six groups, and the gas distribution bag 8 sends the compressed air into the condenser 9 through the pipeline.

[0038] The temperature sensor 18 is installed at a position close to the heat dissipation window 3 in the machine case 1; the wheel reservation position 5 suitable for more scenes is arranged at the heat dissipation window 3 position at the bottom of the compression host computer 6.

[0039] The high-pressure gas is cooled by the fan of the condenser 9 after passing through the copper pipe in the condenser 9, and the water in the high-pressure gas condenses into water droplets and is automatically discharged through the pipeline after the electronic drain valve 15 works.

[0040] In the production process, the air compressor is powered on to start working, starts to inhale air to produce compressed gas, the fan starts to run, and the high temperature generated by the main machine is continuously taken away from the air compressor cavity by air cooling. The compressed gas generated by the main machine is transmitted to the copper pipe of the cooler through the gas distribution bag 8, and the gas is routed through the area cooled by the condenser fan. The water molecules in the compressed gas begin to condense under the cold, and the generated water is discharged to the outside of the air compressor through the electronic drain valve. The high-pressure gas treated by the dry water is transmitted to two precision filters by a hose, and then enters the two-position five-way electromagnetic valve 11. The two-position five-way electromagnetic valve 11 controls two streams connected to the bottom two mufflers 21 for noise reduction processing, and the other two streams enter the suction dryer. In the suction dryer 12 tank, further filtration is performed by alumina molecular sieve and various active substances, and then the pipeline enters the gas storage tank 16. During this time, the temperature sensor 18 and the pressure sensor will continuously detect the pressure and temperature during use, and once the pressure and temperature are abnormal, the pressure switch 17 will be controlled to start or stop. When using, the high-pressure gas in the gas storage tank 16 will be discharged through a specific outlet to meet the user's requirements.

[0041] Compared with the air compressors commonly existing in the market, the piston type silent oil-free integrated air compressor of the technical solution pays more attention to the quality of compressed air, not only considers the existence of water molecules in compressed air, but also considers the inconvenience caused by impurities and odors in air to some users, so that it can meet more stringent environmental requirements. In addition, the safety hazard investigation is more rigorous than competitors, and the pressure sensor and temperature sensor are detected at any time to ensure the safety of the user's person and property

[0042] Under the existing premise, the technical solution first designs the appearance, such as Figure 1 As shown by the frame type body 1, this shell not only looks beautiful, but also integrates the components of the air compressor in a space to form a soundproof cover effect, further containing the noise inside the cavity. In addition, the only muffler on the main machine cannot reduce more noise, and two additional mufflers 21 are added at the bottom of the device according to the main noise generating position to ensure that the noise is reduced to the minimum.

[0043] In order to adapt to the needs of more occasions in handling high temperature, air cooling is adopted, such as Figure 1 As shown, four cooling fans 2 are added to the soundproof cover, and cooling windows 3 are added around the air compressor body. The main machine 6 is cooled at the same time, and the wind power generated by the four fans on the soundproof cover is used to discharge the high temperature generated inside the cavity to the outside through the two side cooling windows 3, so as to ensure that the temperature inside the air compressor cavity remains stable. The temperature of the whole process is monitored by the temperature sensor 18 as shown in Figure 3

[0044] ​Two ways are adopted to eliminate water and impurities in compressed air in gas cleanliness, as shown in the drawings. Figure 4 Firstly, condensation is adopted to preliminarily remove water, and the compressed air manufactured by the main machine is guided to the inlet of the condenser 9 through a pipeline, and the water in the high-pressure air condenses into water droplets through the copper pipe of the condenser due to heat dissipation of the fan, and the water droplets are automatically discharged through the pipeline after the electronic drain valve 15 works.

[0045] After the gas is output from the condenser 9, the compressed air is preliminarily filtered through the precision filter 10, and then is branched into the suction dryer 12 through the two-position five-way electromagnetic valve 11, and the water in the compressed air is treated again through the alumina molecular sieve in the suction dryer, and finally enters the gas storage tank 16.

[0046] In order to make the air pressure in the air compressor meet the requirements, and avoid damage to the main machine and the air compressor body due to too high pressure, the electromagnetic unloading valve 7 is installed behind the main machine, as shown in the drawings. Figure 3 The electromagnetic unloading valve 7 is connected with the main machine 6, and when the compressed air generated by the continuous work of the main machine fills the gas storage tank 16, the pressure switch will first release an electric signal to stop the work of the main machine, and the electromagnetic unloading valve will receive the signal released by the pressure sensor 19 to unload, so as to avoid damage to the main machine and the air compressor, and to improve the service life of the air compressor.

[0047] The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details, and the utility model is not limited to the specific embodiments described. Obviously, according to the content of the specification, many modifications and changes can be made. The specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that the persons skilled in the art can well understand and utilize the utility model. The utility model is limited by the claims and the whole scope and equivalents thereof.

Claims

1. A miniature mute oil-free integrated air compressor, comprising a machine box (1) internally provided with a piston type compression host (6), a gas distribution bag (8), a condenser (9), an air tank (16), and a suction dryer (12), characterized in that: The upper two sides and the top of the machine box (1) are provided with soundproof covers, and the lower two sides of the machine box (1) are provided with heat dissipation windows (3), and the soundproof covers are provided with heat dissipation fans (2); The compression host (6) is connected with the gas distribution bag (8) and the electromagnetic pressure relief valve (7) respectively, the gas distribution bag (8) is connected with the inlet of the condenser (9), the outlet of the condenser (9) is connected with two precision filters (10), the precision filters (10) are connected with the two-way five-way electromagnetic valve (11), two branches of the two-way five-way electromagnetic valve (11) are connected with the two mufflers (21) at the lower right of the machine box (1), the other two branches of the two-way five-way electromagnetic valve (11) are connected with the suction dryer (12), the suction dryer (12) is connected with the air tank (16), the compressed air outlet in the air tank (16) is connected with the pressure switch (17), the pressure switch (17) is connected with the pressure relief valve (20), the pressure relief valve (20) is connected with the precision filter (10), and the precision filter (10) is connected with the exhaust outlet.

2. The micro-silent oil-free integrated air compressor according to claim 1, characterized in that, The suction dryer (12) is internally provided with an alumina molecular sieve for removing water after passing through the condenser.

3. The micro-silent oil-free integrated air compressor of claim 1, wherein, The compression host (6) is provided with at least two, and each compression host (6) is connected with the gas distribution bag (8) respectively.

4. The micro-silent oil-free integrated air compressor of claim 3, wherein, Each gas distribution bag (8) is connected with each compression host (6), and the compressed air is sent into the condenser (9) through a pipeline.

5. The micro-silent oil-free integrated air compressor of claim 1, wherein, The temperature sensor (18) is installed in the machine box (1) near the heat dissipation window (3).

6. The micro-silent oil-free integrated air compressor of claim 1, wherein, After the high-pressure gas passes through the copper pipe in the condenser (9), the high-pressure gas is cooled by the fan of the condenser (9), and the water in the high-pressure gas condenses into water droplets which are automatically discharged through the pipeline after the electronic drain valve (15) works.

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