PLC-controlled clean water pump automatic water replenishing equipment

Abstract

The utility model relates to the technical field of industrial automation control, and discloses a PLC-controlled clean water pump automatic water replenishing device which comprises a limiting frame, a sliding groove is formed in the limiting frame, a mounting plate is movably mounted in the sliding groove, a supporting table is fixedly mounted at the top of the mounting plate, and the supporting table is movably mounted on the sliding groove. And a clean water pump is fixedly mounted in the supporting table. Compared with the traditional equipment, the equipment has the advantages that the PLC, the motor and the electromagnetic liquid level meter are matched with one another, so that water can be conveniently supplemented into the clean water pump, the PLC can monitor a liquid level signal of the electromagnetic liquid level meter in real time, automatically judge the water supplementing requirement according to a preset program and immediately command the motor to start the clean water pump, manual operation is not needed in the whole process, and the working efficiency is improved. The equipment is high in water replenishing precision, the electromagnetic liquid level meter accurately measures the liquid level and feeds back the liquid level to the PLC in real time, the PLC finely regulates and controls the motor according to the liquid level, it is ensured that the water outlet flow and speed of the clean water pump are proper, and excessive or insufficient water replenishing is avoided.

Description

TECHNICAL FIELD

[0001] The utility model relates to industrial automation control technical field more specifically, the utility model relates to a kind of automatic water replenishing equipment of clean water pump of PLC control. BACKGROUND

[0002] The PLC-controlled clean water pump automatic water replenishing equipment is an automated water replenishing system that combines programmable logic controller (PLC) technology and clean water pump technology. The core of this equipment is the PLC control system, which can monitor and control the operating status of the clean water pump in real time through pre-set programs and algorithms, thereby achieving automatic water replenishing. The existing technology uses a clean water pump water replenishing system composed of a water level sensor, an intelligent controller and a water pump, which has achieved automation but still faces multiple challenges. The water level sensor may fail to alarm and measure inaccurately due to aging, improper installation or environmental factors, and its sensitivity and stability are easily affected by external interference. The water pump may not replenish water effectively due to start-up failure, poor operation or long-term wear and tear. In addition, the connection between the intelligent controller and the sensor is unstable, there are compatibility problems and logical judgment errors, and human errors can also affect the accuracy and efficiency of the water replenishing system. SUMMARY

[0003] To overcome the shortcomings of the prior art, the utility model provides a PLC-controlled clean water pump automatic water replenishing equipment, which has the advantage of facilitating internal water replenishing of the clean water pump.

[0004] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a PLC-controlled clean water pump automatic water replenishing equipment, comprising a limiting frame, a sliding groove is formed in the inside of the limiting frame, an installation plate is movably installed in the inside of the sliding groove, a supporting table is fixedly installed on the top of the installation plate, a clean water pump is fixedly installed in the inside of the supporting table, a supporting plate is fixedly installed on the outer surface of the clean water pump, a water tank is fixedly installed on the top of the two supporting plates, a fixed box is fixedly installed on the bottom of the water tank, a communication pipe is movably installed in the inside of the fixed box, a first spring is fixedly installed between the communication pipe and the fixed box, a cam is movably installed in the inside of the fixed box, and the two ends of the cam penetrate into the inside of the fixed box, a motor is fixedly installed on the left side of the fixed box, and the output end of the motor is fixedly connected with one end of the cam, a connecting pipe is fixedly installed on the bottom of the fixed box, the connecting pipe is fixedly connected between the bottom of the clean water pump, and an electromagnetic liquid level meter is fixedly installed on the outer surface of the clean water pump.

[0005] As a preferred technical scheme of the utility model, the inside of the limiting frame is fixedly installed with a second spring, the right side of the mounting plate is fixedly installed with a connecting block, one end of the connecting block is fixedly installed with a limiting block, the outside of the limiting frame is provided with a limiting hole, and the inner diameter of the limiting hole is larger than the outer diameter of the limiting block.

[0006] As a preferred technical scheme of the utility model, the back of the supporting table is fixedly installed with a fixed seat, the inside of the fixed seat is movably installed with a mounting block, and the back of the mounting block is fixedly installed with a tool box.

[0007] As a preferred technical scheme of the utility model, the outside of the limiting frame is fixedly installed with a fixed block, and the inside of the fixed block is provided with a threaded hole.

[0008] As a preferred technical scheme of the utility model, the left side of the fixed box is fixedly installed with a supporting seat, and the inside of the supporting seat is in the shape of U.

[0009] As a preferred technical scheme of the utility model, the supporting plate and the water tank are fixedly installed with a reinforcing rib at the included angle, and the reinforcing rib is in the shape of triangle.

[0010] As a preferred technical scheme of the utility model, the outer diameter of the mounting block is equal to the inner diameter of the fixed seat, and the fixed seat is designed with a smooth surface.

[0011] Compared with the prior art, the utility model has the beneficial effects as follows:

[0012] 1、 compared with the traditional equipment, the equipment is convenient for the inside of the clean water pump to be watered through the cooperation between PLC, motor and electromagnetic liquid level meter, PLC can monitor the liquid level signal of the electromagnetic liquid level meter in real time, and automatically judges the water supplement demand according to the preset program, and then commands the motor to start the clean water pump, the whole process does not need manual operation, the equipment has high water supplement precision, the electromagnetic liquid level meter accurately measures the liquid level and feeds back to PLC in real time, PLC finely controls the motor accordingly, ensures that the water flow and speed of the clean water pump are just right, avoids excessive or insufficient water supplement, in addition, the PLC control system is stable and reliable, the motor and the clean water pump are selected with high-quality materials and advanced technology, are durable and wear-resistant, the equipment is energy-saving and environment-friendly, adjusts the water supplement speed and quantity as needed, has low running noise and small energy consumption, meanwhile, the self-diagnosis and fault warning function of PLC, combined with the easy maintenance of the motor and the clean water pump, reduces the maintenance cost, finally, the automatic water supplement equipment maintains the proper liquid level of the container, ensures the continuous and stable production, improves the efficiency and reduces the cost.

[0013] 2、The utility model discloses a compared with traditional equipment, the equipment passes through the cooperation between the limiting block, second spring and limit hole, is convenient for installing the clean water pump, has guaranteed the structural stability and safety of clean water pump, effectively avoided the shaking or displacement when operating, prolonged the service life of equipment, also provided an additional protective barrier for pump body, resisted external impact, reduced personnel mistake touch's wind, simultaneously, the introduction of limiting frame has simplified the installation process, reduced installation time and manpower cost, made pump body be able to easily position and firmly fixed, in addition, the design also greatly facilitated the maintenance and overhaul work of clean water pump, once needs to repair or replace pump body, only needs simple dismounting fixed frame, can reach pump body quickly, executes necessary operation, improves the whole maintenance efficiency. BRIEF DESCRIPTION OF DRAWINGS

[0014] Figure 1 It is the front perspective appearance structure schematic diagram of the utility model;

[0015] Figure 2 It is the side perspective appearance structure schematic diagram of the utility model;

[0016] Figure 3 It is the water tank structure schematic diagram of the utility model;

[0017] Figure 4 It is the clean water pump structure schematic diagram of the utility model;

[0018] Figure 5 It is the connecting pipe structure schematic diagram of the utility model;

[0019] Figure 6 It is the water tank cross section structure schematic diagram of the utility model;

[0020] Figure 7 It is the installation plate explosion structure schematic diagram of the utility model.

[0021] In the drawing: 1, limiting frame;2, clean water pump;3, support table;4, water tank;5, support plate;6, connecting pipe;7, reinforcing rib;8, fixed seat;9, installation block;10, tool box;11, installation plate;12, handrail;13, connecting block;14, limiting block;15, fixed box;16, electromagnetic liquid level meter;17, motor;18, support seat;19, first spring;20, cam;21, fixed block;22, threaded hole;23, sliding slot;24, second spring;25, communicating pipe;26, limit hole. DETAILED DESCRIPTION

[0022] Clearly, the described embodiments are merely a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the present application.

[0023] As shown in Figures 1 to 7 The utility model provides a PLC control's clear water pump automatic water replenishing equipment, including the limit frame 1, the inside of limit frame 1 is seted up with the sliding slot 23, the inside movable mounting of sliding slot 23 has the mounting plate 11, the top fixed mounting of mounting plate 11 has the support platform 3, the inside fixed mounting of support platform 3 has the clear water pump 2, the outside fixed mounting of clear water pump 2 has the support plate 5, two support plate 5 top fixed mounting has the water tank 4, the bottom fixed mounting of water tank 4 has the fixed box 15, the inside movable mounting of fixed box 15 has the communicating pipe 25, and the fixed mounting between communicating pipe 25 and fixed box 15 has the first spring 19, the inside movable mounting of fixed box 15 has the cam 20, and the both ends of cam 20 are penetrated in the inside of fixed box 15, the left side fixed mounting of fixed box 15 has the motor 17, and the output of motor 17 is connected with the one end of cam 20 fixedly, the bottom fixed mounting of fixed box 15 has the connecting pipe 6, and the connecting pipe 6 bottom clear water pump 2 fixed connection, the outside fixed mounting of clear water pump 2 has the electromagnetic liquid level meter 16.

[0024] After PLC receives the signal transmitted by electromagnetic liquid level meter 16, logic judgment will be carried out, according to the preset program and parameter, PLC can judge whether the current liquid level is lower than the set lower limit value or higher than the set upper limit value, once electromagnetic liquid level meter 16 is lower than the lower limit value, PLC will send control signal, start motor 17, drive cam 20 in the inside of fixed box 15 through motor 17, extrude communicating pipe 25 through cam 20, when cam 20 extrudes communicating pipe 25, make cam 20 not coincide with connecting pipe 6 and water tank 4, so that the water in the inside of water tank 4 cannot enter the inside of communicating pipe 25, when cam 20 does not extrude communicating pipe 25, make water tank 4, communicating pipe 25 and connecting pipe 6 coincide, at this time, the water in the inside of water tank 4 enters the inside of connecting pipe 6 through communicating pipe 25, and then enters the inside of clear water pump 2 through connecting pipe 6, complete the water replenishing of clear water pump 2, when electromagnetic liquid level meter 16 reaches or exceeds the upper limit value, PLC will send stop signal, close motor 17, so as to realize the automatic control of liquid level.

[0025] When the PLC receives the signal transmitted by the electromagnetic liquid level meter 16, it will make logical judgments according to the preset program and parameters. When the liquid level is lower than the set lower limit value, the PLC will send a control signal to start the motor 17. The motor 17 works to drive the cam 20 to reciprocate inside the fixed box 15. When the cam 20 presses the communication pipe 25, it will block the connection between the water tank 4 and the connecting pipe 6, preventing water from entering the communication pipe 25. When the cam 20 does not press the communication pipe 25, the water tank 4, the communication pipe 25 and the connecting pipe 6 are coincident. At this time, the water in the water tank 4 enters the water outlet channel connecting pipe 6 through the one-way valve communication pipe 25, and finally flows into the clean water pump 2, completing the water replenishment process. When the liquid level reaches or exceeds the upper limit value, the PLC will send a stop signal to turn off the motor 17. Compared with traditional equipment, the device is convenient for water replenishment of the clean water pump 2 through the cooperation of PLC, motor 17 and electromagnetic liquid level meter 16. PLC can monitor the liquid level signal of electromagnetic liquid level meter 16 in real time, and automatically judge the water replenishment demand according to the preset program, and then command the motor 17 to start the clean water pump 2. The whole process does not need manual operation. The water replenishment precision of the device is high. The electromagnetic liquid level meter 16 accurately measures the liquid level and feeds back to the PLC in real time. The PLC finely regulates the motor 17 accordingly to ensure that the clean water pump outlet flow and speed are just right, avoiding over or under water replenishment. In addition, the PLC control system is stable and reliable. The motor and clean water pump are made of high-quality materials and advanced technology, which are durable and wear-resistant. The device is energy-saving and environmentally friendly, and adjusts the water replenishment speed and amount as needed, with low operating noise and low energy consumption. At the same time, the self-diagnosis and fault warning function of PLC, combined with the easy maintenance of motor and clean water pump, reduces the maintenance cost. Finally, the automatic water replenishment device maintains the proper liquid level of the container, ensures the continuous and stable production, improves the efficiency and reduces the cost.

[0026] The second spring 24 is fixedly installed inside the limiting frame 1. The connecting block 13 is fixedly installed on the right side of the mounting plate 11. The limiting block 14 is fixedly installed on one end of the connecting block 13. The limiting holes 26 are formed on the outer side of the limiting frame 1. The inner diameter of the limiting hole 26 is larger than the outer diameter of the limiting block 14. The handrail 12 is fixedly installed on the right side of the mounting plate 11.

[0027] The staff needs to install the clean water pump 2 inside the limiting frame 1. First, the clean water pump 2 is fixedly installed inside the support table 3. Then, the staff holds the handrail 12 and aligns the mounting plate 11 inside the sliding slot 23 through the handrail 12. Now, the staff pushes the mounting plate 11 into the sliding slot 23 through the handrail 12. The connecting block 13 and the limiting block 14 are synchronously moved by the mounting plate 11. The limiting block 14 is synchronously moved by the connecting block 13 through the second spring 24 being pressed in the sliding slot 23. The limiting block 14 quickly enters the inside of the limiting hole 26. The limiting block 14 is limited by the limiting hole 26. The installation of the clean water pump 2 is completed.

[0028] The clean water pump 2 needs to be installed in the limiting frame 1, first, the clean water pump 2 is fixedly installed in the support table 3, then the handrail 12 is held, the mounting plate 11 is aligned in the inside of the sliding groove 23 through the handrail 12, now the mounting plate 11 is pushed into the inside of the sliding groove 23 through the handrail 12, the connecting block 13 and the limiting block 14 are driven to move synchronously through the mounting plate 11, the limiting block 14 is synchronously moved through the connecting block 13, quickly enters the inside of the limiting hole 26, the limiting block 14 is limited through the limiting hole 26, compared with the traditional equipment, the cooperation between the limiting block 14, the second spring 24 and the limiting hole 26 facilitates the installation of the clean water pump 2, ensures the structural stability and safety of the clean water pump 2, effectively avoids the shaking or displacement during operation, prolongs the service life of the equipment, and also provides an additional protective barrier for the pump body, resists external impact, reduces the accidental touch of the wind, and at the same time, the introduction of the limiting frame 1 simplifies the installation process, reduces the installation time and labor cost, so that the pump body can be easily positioned and firmly fixed. In addition, the design also greatly facilitates the maintenance and repair work of the clean water pump. Once the pump body needs to be repaired or replaced, the pump body can be quickly accessed by simply disassembling the fixed frame, performing the necessary operation, and improving the overall maintenance efficiency.

[0029] Wherein, the back of the support table 3 is fixedly installed with a fixed seat 8, and the inside of the fixed seat 8 is movably installed with an installation block 9.

[0030] Wherein, the outer side of the limiting frame 1 is fixedly installed with a fixed block 21, and the inside of the fixed block 21 is provided with a threaded hole 22.

[0031] The worker holds the bolt, slowly screws the bolt into the inside of the threaded hole 22 and the fixed plate, and limits and fixes the fixed block 21 through the bolt, ensuring the stability of the limiting frame 1 during use.

[0032] Wherein, the left side of the fixed box 15 is fixedly installed with a support seat 18, and the inside of the support seat 18 is in the shape of U.

[0033] Because the inside of the support seat 18 is in the shape of U on the left side of the fixed box 15, the support seat 18 can provide stable support for the motor 17, reduce the shaking of the motor 17 during use, and ensure the stability of the motor 17 during use.

[0034] Wherein, the support plate 5 and the water tank 4 are fixedly installed with a reinforcing rib 7 at the included angle, and the reinforcing rib 7 is in the shape of a triangle.

[0035] The reinforcing rib 7 is triangular in shape at the corner of the supporting plate 5 and the water tank 4, so that the water tank 4 is stably supported, the water tank 4 is prevented from shaking during use, the stability of the water tank 4 during use is improved, and the efficiency of the water tank 4 during use is ensured.

[0036] The outer diameter of the mounting block 9 is equal to the inner diameter of the fixed seat 8, and the fixed seat 8 has a smooth surface design.

[0037] The outer diameter of the mounting block 9 is equal to the inner diameter of the fixed seat 8, and the fixed seat 8 has a smooth surface design.

[0038] The working principle and use process of the utility model are as follows:

[0039] After the PLC receives the signal transmitted by the electromagnetic liquid level meter 16, logical judgment is performed, and according to the preset program and parameters, the PLC can judge whether the current liquid level is lower than the set lower limit value or higher than the set upper limit value. Once the electromagnetic liquid level meter 16 is lower than the lower limit value, the PLC will send a control signal to start the motor 17, which drives the cam 20 to move in the fixed box 15. The cam 20 extrudes the communication pipe 25, and the communication pipe 25 extrudes the inside of the first spring 19 in the fixed box 15. When the cam 20 extrudes the communication pipe 25, the cam 20 does not overlap the connecting pipe 6 and the water tank 4, so that the water in the water tank 4 cannot enter the inside of the communication pipe 25. When the cam 20 does not extrude the communication pipe 25, the water tank 4, the communication pipe 25 and the connecting pipe 6 overlap. At this time, the water in the water tank 4 enters the inside of the connecting pipe 6 through the communication pipe 25, and then enters the inside of the clean water pump 2 through the connecting pipe 6, thereby completing the water replenishment of the clean water pump 2. When the electromagnetic liquid level meter 16 reaches or exceeds the upper limit value, the PLC will send a stop signal to turn off the motor 17, thereby realizing automatic control of the liquid level.

[0040] The staff needs to install the clean water pump 2 in the limiting frame 1. First, the clean water pump 2 is fixedly installed in the supporting table 3, then the handrail 12 is gripped, the mounting plate 11 is aligned with the inside of the sliding groove 23 through the handrail 12, and now the mounting plate 11 is pushed into the inside of the sliding groove 23 through the handrail 12. The connecting block 13 and the limiting block 14 are synchronously moved by the mounting plate 11, the limiting block 14 is synchronously moved by the connecting block 13, and the limiting block 14 quickly enters the inside of the limiting hole 26. The limiting hole 26 limits the limiting block 14, and the installation of the clean water pump 2 is completed.

[0041] It is to be noted that, in the present document, relational terms such as first and second and the like can be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises", "comprising", or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can include other elements not expressly listed or inherent to such process, method, article, or apparatus.

[0042] While the embodiments of the present application have been illustrated and described, it will be understood by those skilled in the art that various changes, modifications, substitutions, and alterations can be made therein without departing from the spirit and scope of the application, which is defined by the appended claims and their equivalents.

Claims

1. A PLC-controlled clean water pump automatic water replenishing device comprising a limiting frame (1), characterized in that: The inside of the limiting frame (1) is provided with a sliding groove (23), the sliding groove (23) is movably installed with a mounting plate (11), the top of the mounting plate (11) is fixedly installed with a supporting table (3), the inside of the supporting table (3) is fixedly installed with a clean water pump (2), the outer surface of the clean water pump (2) is fixedly installed with a supporting plate (5), two supporting plates (5) are fixedly installed with a water tank (4) on the top, the bottom of the water tank (4) is fixedly installed with a fixed box (15), the inside of the fixed box (15) is movably installed with a communication pipe (25), the first spring (19) is fixedly installed between the communication pipe (25) and the fixed box (15), the inside of the fixed box (15) is movably installed with a cam (20), and the both ends of the cam (20) penetrate into the inside of the fixed box (15), the left side of the fixed box (15) is fixedly installed with a motor (17), and the output end of the motor (17) is fixedly connected with one end of the cam (20), the bottom of the fixed box (15) is fixedly installed with a connecting pipe (6), and the connecting pipe (6) is fixedly connected between the clean water pump (2), and the outer surface of the clean water pump (2) is fixedly installed with an electromagnetic liquid level meter (16).

2. The PLC-controlled clean water pump automatic water replenishing device according to claim 1, characterized in that: The inside of the limiting frame (1) is fixedly installed with a second spring (24), the right side of the mounting plate (11) is fixedly installed with a connecting block (13), one end of the connecting block (13) is fixedly installed with a limiting block (14), the outer side of the limiting frame (1) is provided with a limiting hole (26), and the inner diameter of the limiting hole (26) is greater than the inner diameter of the limiting block (14), and the right side of the mounting plate (11) is fixedly installed with a handrail (12).

3. The PLC-controlled clean water pump automatic water replenishing device according to claim 1, characterized in that: The back of the supporting table (3) is fixedly installed with a fixed seat (8), the inside of the fixed seat (8) is movably installed with a mounting block (9), and the back of the mounting block (9) is fixedly installed with a tool box (10).

4. The PLC-controlled clean water pump automatic water replenishing device according to claim 1, characterized in that: The outer side of the limiting frame (1) is fixedly installed with a fixed block (21), and the inside of the fixed block (21) is provided with a threaded hole (22).

5. The PLC-controlled clean water pump automatic replenishing device according to claim 1, characterized in that: The left side of the fixed box (15) is fixedly installed with a supporting seat (18), and the inside of the supporting seat (18) is U-shaped.

6. The PLC-controlled clean water pump automatic replenishing device according to claim 1, characterized in that: The supporting plate (5) and the water tank (4) are fixedly installed with a reinforcing rib (7) at the included angle, and the reinforcing rib (7) is triangular.

7. The PLC-controlled clean water pump automatic replenishing device according to claim 3, characterized in that: The outer diameter of the mounting block (9) is equal to the inner diameter of the fixed seat (8), and the fixed seat (8) has a smooth surface design.

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