Anti-blocking pipe fitting

By designing a rotatable crushing wheel and flange structure in the bend, the problem of blockage in the bend is solved, realizing the functions of actively clearing blockages and preventing blockages, and improving space utilization.

CN223881965UActive Publication Date: 2026-02-06SHANGHAI SHENGDA ZHUOYUE TECHNOLOGY DEVELOPMENT CO LTD
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Patent Information

Application Number
CN202520829203.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-28
Publication Date
2026-02-06
Estimated Expiration
2035-04-28

AI Technical Summary

Technical Problem

The bends in the pipe are prone to deposits and blockages. Existing technologies can only delay the deposits by passively increasing the radius of curvature and adding guide vanes. Built-in filters or grids are prone to clogging and become new sources of blockage.

Method used

Design an anti-clogging pipe fitting comprising a bend, a mounting box, and a rotatable crushing wheel. The crushing wheel extends into the bend and is positioned along the flow direction. Combined with a flange and rocker arm structure, it can actively clear blockages.

Benefits of technology

While reducing fluid resistance, it effectively intercepts and breaks up large fibers or soft impurities, actively removes blockages, improves anti-clogging function, and has high space utilization.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an anti-blocking pipe fitting, and belongs to the technical field of pipe fittings. Comprising a bent pipe, an installation box is fixed to the outer side of the middle of the bent pipe, a rotatable crushing wheel is installed in the installation box, the crushing wheel is of a circular blade structure, and at most one third of the crushing wheel extends into the middle of the bent pipe and is arranged in the flowing direction of media in the bent pipe. And a mounting cavity for rotationally mounting the crushing wheel is formed in the mounting box. A rotating shaft is mounted in the mounting cavity, and the crushing wheel is fixed to the middle of the rotating shaft. One end of the rotating shaft extends out of the outer side of the mounting box and is fixedly provided with a rocker, and a holding part is movably mounted at the end of the rocker. The anti-blocking and impurity-removing integrated design is adopted, and compared with the prior art, the use effect is better.
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Description

TECHNICAL FIELD

[0001] The utility model relates to pipe fitting technical field, especially a kind of anti-blocking pipe fitting. BACKGROUND

[0002] In various fluid conveying pipeline systems, as the key component for changing flow direction, when fluid flows through elbow, particles are gathered to the outside of elbow due to centrifugal force, and viscous substances or flexible impurities (such as hair, fiber) are easy to adhere and accumulate in the low-speed area on the inside, which leads to the problems of impurity deposition, fiber winding and other blockages.

[0003] Currently, traditional solutions are mostly passive methods such as increasing the radius of curvature and adding guide vanes to optimize the flow field, which can only delay deposition to a certain extent. Some pipeline systems use built-in filter screens or grilles to intercept impurities, but the filter screen pores are easily blocked by small particles, which becomes a new source of blockage.

[0004] Therefore, the present application provides an anti-blocking pipe fitting to solve the above technical problems. SUMMARY

[0005] The technical problem to be solved by the utility model is to provide an anti-blocking pipe fitting to solve the problem that the elbow part is easy to deposit and block in the prior art, and the passive methods such as increasing the radius of curvature and adding guide vanes can only delay deposition to a certain extent, and the method of built-in filter screen or grille to intercept impurities has the problem of filter screen blockage, which becomes a new source of blockage.

[0006] To solve the above technical problems, the utility model provides the following technical scheme:

[0007] An anti-blocking pipe fitting, comprising an elbow, a mounting box is fixed to the outside of the middle part of the elbow, a rotatable crushing wheel is installed in the mounting box, the crushing wheel is a circular blade structure, at most one-third of the crushing wheel extends into the middle part of the elbow, and is arranged along the flow direction of the medium in the elbow.

[0008] Optionally, an installation cavity for rotating installation of the crushing wheel is formed in the mounting box.

[0009] Optionally, a rotating shaft is installed in the installation cavity, and the crushing wheel is fixed to the middle part of the rotating shaft.

[0010] Optionally, one end of the rotating shaft extends out of the outside of the mounting box, and a rocker is fixed, an end part of the rocker movably installs a holding part.

[0011] Optionally, a sealing seat is installed on both sides of the outer wall of the mounting box corresponding to the position of the rotating shaft.

[0012] Optionally, two fixed ears are fixed to the end of the rocker, and one end of the holding part is fixed with a connecting block, which is rotatably installed between the two fixed ears.

[0013] Optionally, the elbow pipe is fixed with a flange at both ends.

[0014] Compared with the prior art, the utility model has at least the following beneficial effects:

[0015] In the above scheme, thanks to the cooperation of the flange, the mounting box and the crushing wheel, one third of the crushing wheel extends into the elbow pipe, which reduces the fluid resistance while still intercepting and crushing large pieces of fiber or soft impurities (such as hair, plant roots and stems), has a certain anti-blocking function, and can also actively remove the blockage by controlling the rotation of the crushing wheel.

[0016] In the above scheme, the holding part is foldable, which is convenient to fold and store when not in use, and is beneficial to improve the space utilization.

[0017] In summary, the device adopts an anti-blocking and impurity-removing integrated design, which has better use effect than the prior art. BRIEF DESCRIPTION OF DRAWINGS

[0018] The accompanying drawings, which are incorporated herein and constitute part of the specification, illustrate embodiments of the present application and, together with the specification, further serve to explain the principles of the present application and to enable a person skilled in the relevant art to implement and use the present application.

[0019] Figure 1 Structure diagram of the anti-blocking pipe fitting;

[0020] Figure 2 Structure diagram of the internal structure of the anti-blocking pipe fitting;

[0021] Figure 3 Structure diagram of the mounting structure of the crushing wheel of the anti-blocking pipe fitting;

[0022] Figure 4 Enlarged structure diagram of the structure at A in the anti-blocking pipe fitting.

[0023] [REFERENCE NUMERALS]

[0024] 1, elbow pipe; 2, flange; 3, mounting box; 4, mounting cavity; 5, crushing wheel; 501, crushing blade part; 6, rotating shaft; 7, sealing seat; 8, rocker; 801, fixed ear; 9, holding part; 901, connecting block.

[0025] As shown in the drawings, in order to clearly realize the structure of the embodiment of the utility model, specific structures and devices are marked in the drawings, but this is only for the need of illustration, and is not intended to limit the utility model in the specific structure, device and environment, and the ordinary skilled in the art can adjust or modify these devices and environment according to the specific needs. DETAILED DESCRIPTION

[0026] The utility model provides a kind of anti-blocking pipe fittings in combination with specific embodiments and drawings detailedly below.It is explained here that in order to make embodiment more detailed, the following embodiment is best, preferred embodiment, and some known technology can also be implemented by other alternative ways for the person skilled in the art;And part of the drawings is only for more specific description of embodiment, and is not intended to be specific to the utility model.

[0027] It should be noted that in the specification, "one embodiment", "embodiment", "exemplary embodiment", "some embodiments" and the like indicate that the described embodiment can include specific features, structures or characteristics, but not necessarily every embodiment includes the specific features, structures or characteristics.In addition, when describing specific features, structures or characteristics in combination with embodiments, it should be within the knowledge of the person skilled in the relevant art to realize such features, structures or characteristics in combination with other embodiments (whether or not explicitly described).

[0028] Generally, the term can be understood at least partly from the use in context.For example, at least partly depending on context, the term "one or more" used herein can be used to describe any feature, structure or characteristic in singular sense, or can be used to describe the combination of features, structures or characteristics in plural sense.In addition, the term "based on" can be understood as not necessarily intended to convey a set of exclusive factors, but can be replaced by at least partly depending on context, allowing the existence of other factors not necessarily explicitly described.

[0029] It can be understood that the meaning of "on", "above" and "over" in the utility model should be interpreted in the broadest way, so that "on" not only means "directly on" something but also includes the meaning of "on" something with intervening characteristics or layers, and "above" or "over" not only means "above" or "over" something, but also can include the meaning of "above" or "over" something without intervening characteristics or layers.

[0030] Moreover, spatially relative terms, such as "beneath", "below", "lower", "above", "upper" and the like, can be used herein for ease of description to describe one element or feature's relationship to another element(s) or feature(s) as illustrated in the figures. The spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientations depicted in the figures. The devices can be otherwise oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein can likewise be interpreted accordingly.

[0031] As Figure 1 With Figure 2 As shown in the utility model discloses an anti -blocking pipe fitting, including elbow 1, both ends of elbow 1 are fixed with flange 2, and the middle part outside of elbow 1 is fixed with installation box 3 through bolt or fixed ring etc., installation box 3 is the triangular structure of adapting the middle part outside of elbow 1.

[0032] Installation cavity 4 is seted up in installation box 3, rotatable crushing wheel 5 is installed in installation cavity 4, crushing wheel 5 is circular blade structure, and the most third of crushing wheel 5 is inserted into the middle part of elbow 1, and is arranged along the flow direction of medium in elbow 1.

[0033] Wherein, the edge of crushing wheel 5 is structured as broken blade part 501, and crushing wheel 5 can specifically adopt but is not limited to hard alloy (such as tungsten steel) or surface plating diamond-like carbon coating (DLC), the contact area of elbow 1 and crushing wheel 5 can also be lined with ceramic piece, reduce abrasion, and broken blade part 501 can specifically be sawtooth or undulating blade edge, to enhance cutting ability.

[0034] Cooperate Figure 3 As shown, rotating shaft 6 is installed in installation cavity 4, and crushing wheel 5 is fixed to the middle part of rotating shaft 6. In the embodiment, one end of rotating shaft 6 is out of the outside of installation box 3, and rocker 8 is fixed, the end of rocker 8 is movably installed with holding part 9, and the both sides of the outer wall of installation box 3 are installed with sealing seat 7 corresponding to the position of rotating shaft 6, to realize mechanical seal. And in other embodiments, magnetic coupling can also be designed.

[0035] Specifically as Figure 4 As shown, two fixed ears 801 are fixed to the end of rocker 8, and connecting block 901 is fixed to one end of holding part 9, and connecting block 901 is rotatably installed between two fixed ears 801. Therefore, holding part 9 can be folded, which is convenient to fold and store when not using rocker 8, and is beneficial to improve space utilization.

[0036] In addition, in other embodiments, the manual operation structure of the rocker 8 and the holding part 9 can also be replaced by an electric drive module, such as a micro motor combined with a gear box design, and the rocker 8 is reserved as a backup to realize manual and electric dual modes. However, it should be noted that if an electric drive module is used, a clutch device is also needed to automatically disconnect the power when the crushing wheel 5 is blocked to prevent the motor and other electric drive components from burning out or being damaged.

[0037] The working principle of the utility model provides, the anti -block pipe fittings, when using, utilize the third of crushing wheel 5 to stretch into elbow 1, reduce fluid resistance, still can intercept and break up big piece of fibre or soft impurity (such as hair, plant rootstock), have certain anti -block function, and still can pass through control crushing wheel 5 in elbow 1 inside rotation, and then to the bending position in elbow 1 to actively remove the blockage.

[0038] In summary, the device adopts an anti-blocking and impurity-removing integrated design, which has better use effect than the prior art.

[0039] The utility model covers any alternative, modification, equivalent method and scheme made on the essence and range of the utility model. In order to make the public have the thorough understanding of the utility model, the specific details are explained in the following preferred embodiments of the utility model, and the utility model can also be completely understood without the description of these details for the person skilled in the art. In addition, in order to avoid unnecessary confusion to the essence of the utility model, well-known methods, processes, procedures, elements and circuits are not explained in detail.

[0040] The above is only the preferred embodiment of the utility model, and it should be pointed out that for ordinary skilled personnel in the technical field, without departing from the principle of the utility model, a number of improvements and refinements can be made, and these improvements and refinements should also be regarded as the protection range of the utility model.

Claims

1. Anti-clogging pipe fitting comprising a bend (1), characterized in that, The middle part of the elbow pipe (1) is fixed with a mounting box (3), a rotatable crushing wheel (5) is mounted in the mounting box (3), the crushing wheel (5) is a circular blade structure, at most one third of the crushing wheel (5) extends into the middle part of the elbow pipe (1), and the crushing wheel (5) is arranged along the flow direction of the medium in the elbow pipe (1).

2. The anti-jamming tube of claim 1, wherein, An installation cavity (4) for rotating installation of the crushing wheel (5) is formed in the mounting box (3).

3. A pipe in accordance with claim 2, wherein, A rotating shaft (6) is mounted in the installation cavity (4), and the crushing wheel (5) is fixed to the middle part of the rotating shaft (6).

4. The anti-jamming tube of claim 3, wherein, One end of the rotating shaft (6) extends out of the outside of the mounting box (3) and is fixed with a rocker (8), and an end of the rocker (8) is movably mounted with a holding part (9).

5. A pipe in accordance with claim 4, wherein, Sealing seats (7) are mounted on the two side walls of the mounting box (3) and correspond to the positions of the rotating shaft (6).

6. The anti-jamming tube of claim 5, wherein, Two fixed ears (801) are fixed to the end of the rocker (8), one end of the holding part (9) is fixed with a connecting block (901), and the connecting block (901) is rotatably mounted between the two fixed ears (801).

7. The anti-jamming tube of claim 1, wherein, The two ends of the elbow pipe (1) are fixed with flanges (2).