Multi-station detection device for automobile stamping parts
By designing a multi-station inspection device, which utilizes a motor-driven turntable and lifting plate to achieve automatic multi-station inspection, the problem of low inspection efficiency in existing technologies has been solved. This enables efficient and accurate multi-item inspection, and is suitable for large-scale automotive stamping parts production.
Patent Information
- Application Number
- CN202520224754.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-13
- Publication Date
- 2026-02-06
- Estimated Expiration
- 2035-02-13
AI Technical Summary
Existing automotive stamping parts testing equipment has low testing efficiency, cannot perform multi-item parallel testing on multiple stamping parts at the same time, and manual operation is easily affected by subjective factors, resulting in inconsistent product quality.
Design a multi-station inspection device for automotive stamping parts. The device uses a motor-driven gear to rotate a turntable, enabling multi-station switching. Combined with a lifting plate and an electric push rod, it can automatically complete the inspection of multiple stamping parts. It is equipped with multiple inspection pieces and placement trays to achieve parallel inspection of multiple items.
It improves testing efficiency, reduces testing time, lowers labor costs, and enhances testing accuracy and consistency, making it suitable for large-scale production needs.
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Figure CN223882998U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application relates to the technical field of automobile stamping parts, in particular to a multi-station detection device for automobile stamping parts. BACKGROUND
[0002] An automobile stamping part is a part obtained by applying pressure to a metal plate (such as a steel plate or an aluminum plate) through stamping process by using a die, so as to make the metal plate produce plastic deformation and obtain a part with a required shape and size. The automobile stamping part is widely used in the manufacture of automobile bodies, chassis and various parts. After the automobile stamping part is manufactured, it needs to be detected multiple times, and only the product that passes the detection can be used.
[0003] However, the prior art still has the following problems:
[0004] The automobile stamping part detection device in the prior art usually needs to be improved in detection efficiency. Most of the detection devices in the prior art adopt a single-station or a small number of stations in sequence to detect the automobile stamping parts, and cannot simultaneously detect multiple automobile stamping parts in parallel. As a result, the detection process is long, the detection efficiency is extremely low, and it is difficult to meet the rapid detection demand of large-scale production. If the automobile stamping parts are manually carried, positioned and detected, a large amount of manpower and time is consumed, and the detection accuracy and consistency cannot be guaranteed due to the influence of subjective factors, so that the quality of the products is uneven.
[0005] In view of the above-mentioned related art, the present application provides a multi-station detection device for automobile stamping parts to solve the above-mentioned problems. CONTENT OF THE INVENTION
[0006] The purpose of the present application is to provide a multi-station detection device for automobile stamping parts to improve the detection efficiency of the automobile stamping part detection device.
[0007] The multi-station detection device for automobile stamping parts provided by the present application adopts the following technical solution:
[0008] The multi-station detection device for automobile stamping parts comprises a support plate, a placing plate arranged above the support plate, a plurality of placing discs arranged on the upper surface of the placing plate, a lifting plate arranged above the placing plate, a plurality of detection parts arranged on the upper surface of the lifting plate, a motor arranged below the support plate, a drive gear fixedly arranged at the output end of the motor, a support column fixedly arranged on the lower surface of the placing plate, a rotating disc penetrating through the support plate and fixedly arranged at the lower end of the support column, and a gear ring fixedly arranged on the lower surface of the rotating disc, wherein the inner side of the gear ring is in meshing connection with the outer surface of the drive gear.
[0009] Through the above technical solution, the motor drives the drive gear to rotate, the rotating disc is driven to rotate through the gear ring, the placing plate and the placing discs arranged thereon are rotated, the multi-station switching is realized, and the detection efficiency is improved.
[0010] Optionally, the detection piece is clamped on the upper surface of the lifting plate, the upper surface of the lifting plate is fixedly provided with a plurality of mounting frames, the inner side of the mounting frame is movably attached to the corresponding detection piece, the inner side of the mounting frame is movably attached to the corresponding detection piece, the upper surface of the mounting frame is fixedly provided with two clamping blocks on the inner side, the outer end of the mounting frame is fixedly provided with a vertical plate, and the middle part of the vertical plate is threadedly connected with a wire column, the outer end of the wire column is fixedly provided with a knob, the inner end of the wire column is rotatably provided with a push plate, and the inner side of the push plate is movably attached to the corresponding detection piece.
[0011] By adopting the above technical scheme, the mounting frame and the related structure facilitate the installation, fixation and replacement of the detection piece, the push plate and the clamping block are clamped together to clamp the detection piece by rotating the knob to drive the wire column to move, and the detection piece can be flexibly adjusted according to different detection requirements.
[0012] Optionally, the six placement discs and the six detection pieces are annularly distributed.
[0013] By adopting the above technical scheme, the six placement discs and the six detection pieces are annularly distributed, a plurality of workstations can be reasonably arranged in a limited space, the detection process is compact and orderly, and the detection efficiency and the practicality of the device are further improved.
[0014] Optionally, the cross section of the rotating disc is in the shape of a "T", and the lower surface of the supporting plate is provided with a rotating groove matched with the rotating disc.
[0015] By adopting the above technical scheme, the "T"-shaped rotating disc is matched with the rotating groove to provide stable guidance and support for the rotation of the placement plate, ensure the smooth rotation of the placement plate, prevent horizontal deviation, and ensure the alignment accuracy of the placement disc and the detection piece.
[0016] Optionally, the outer surface of the supporting plate is fixedly provided with a protective plate, the protective plate is fixedly connected with the motor, the output end of the motor penetrates through the protective plate, the lower surface of the placement plate is fixedly provided with a contact ring, and the lower surface of the contact ring is movably attached to the supporting plate.
[0017] By adopting the above technical scheme, the protective plate protects the motor from external interference and collision, prolongs the service life of the motor, the contact ring makes the placement plate rotate more stably, reduces vibration, provides a stable environment for the detection of the stamping part, and improves the detection precision.
[0018] Optionally, the lower surface of the supporting plate is fixedly provided with four supporting legs, the outer surface of the gear ring is fixedly provided with a reinforcing ring, and the inner side of the supporting leg is provided with a reinforcing groove matched with the reinforcing ring.
[0019] By adopting the technical scheme, the four supporting legs provide stable support for the device, guaranteeing overall balance and stability; the reinforcing ring enhances the strength of the tooth ring, preventing deformation and damage thereof, the reinforcing groove cooperates with the reinforcing ring, enhancing the stability of the tooth ring, and the device structure is more stable.
[0020] Optionally, the outer surface of the support plate is provided with an electric push rod on both sides, and the output ends of the two electric push rods are fixedly connected with the lifting plate.
[0021] By adopting the technical scheme, the electric push rod can drive the lifting plate to move up and down, so that the detection piece approaches or moves away from the stamping piece on the placement disc, automatic detection is realized, manual operation is reduced, and detection accuracy and consistency are improved.
[0022] Optionally, the outer side of the push plate is fixedly provided with two limiting columns, and the outer end of the limiting column penetrates through the corresponding vertical plate.
[0023] By adopting the technical scheme, the limiting column can limit the rotation of the push plate and play a guiding role, so that the push plate can move stably and linearly when the wire column rotates, ensuring the stability and reliability of the installation and fixation process of the detection piece.
[0024] In summary, the present application has the following at least one beneficial technical effect:
[0025] 1. The present application can sequentially detect multiple stamping pieces for different projects, improve detection efficiency, reduce detection time, can be applied to large-scale automobile stamping piece production detection requirements, and has high automation degree, reduces manual operation links, reduces labor cost, improves detection accuracy and consistency, and improves detection accuracy and consistency. BRIEF DESCRIPTION OF DRAWINGS
[0026] Figure 1 It is a schematic diagram of the overall structure of the present application.
[0027] Figure 2 It is an exploded view of the lower end portion structure of the placement plate of the present application.
[0028] Figure 3 It is a schematic diagram of the lifting plate and its related structure of the present application.
[0029] Figure 4 It is an exploded view of the upper side structure of the lifting plate of the present application.
[0030] In the figure, 1, support plate; 11, motor; 12, drive gear; 13, gear ring; 14, rotating disc; 15, guard plate; 16, rotating groove; 17, support leg; 18, reinforcing ring; 19, reinforcing groove; 110, contact ring; 2, placing plate; 21, support column; 22, placing disc; 3, electric push rod; 31, lifting plate; 32, detection piece; 33, connecting block; 4, mounting frame; 41, clamping block; 42, vertical plate; 43, wire column; 44, knob; 45, push plate; 46, limiting column. DETAILED DESCRIPTION
[0031] The following description will be made in conjunction with the accompanying drawings. Figure 1 - the accompanying drawings Figure 4 The application will be further described in detail.
[0032] Example 1
[0033] A multi-station detection device for automobile stamping parts, referring to Figures 1-2, including the support plate 1, the upper of support plate 1 is equipped with the placement plate 2, the upper surface of placement plate 2 is equipped with multiple placement disc 22, the upper of placement plate 2 is equipped with lifting plate 31, the upper surface of lifting plate 31 is equipped with multiple detection piece 32, placement disc 22 and detection piece 32 are equipped with six, and six placement disc 22 and detection piece 32 are annular distribution, the lower of support plate 1 is equipped with motor 11, the output of motor 11 is fixedly equipped with drive gear 12, the lower surface of placement plate 2 is fixedly equipped with support column 21, and the lower end of support column 21 penetrates support plate 1 and is fixedly equipped with turntable 14, and the lower surface of turntable 14 is fixedly equipped with gear ring 13, the inside of gear ring 13 is engagedly connected with the outer surface of drive gear 12, the outer surface both sides of support plate 1 are equipped with electric push rod 3, and the output of two electric push rod 3 is fixedly connected with lifting plate 31, the inside of the outer surface of electric push rod 3 is fixedly equipped with connecting block 33, and the inside of connecting block 33 is fixedly connected with support plate 1, motor 11 starts, its output drives drive gear 12 to rotate, because drive gear 12 is engagedly connected with the gear ring 13 of the lower surface of turntable 14, thereby drive turntable 14 to rotate, turntable 14 drives placement plate 2 to rotate through support column 21, six placement disc 22 on placement plate 2 rotates synchronously, realize the switching of stamping part between different stations, when placement disc 22 drives stamping part to rotate to detection station, electric push rod 3 starts, electric push rod 3 is fixed on support plate 1 through connecting block 33, its output drives lifting plate 31 to lift, detection piece 32 on lifting plate 31 can descend and approach stamping part on placement disc 22, carry out corresponding detection operation to stamping part, such as appearance detection, size detection, etc., according to the specific function of detection piece 32, after detection, electric push rod 3 drives lifting plate 31 to ascend and reset, placement plate 2 continues to rotate and switches next stamping part to detection station, so on and so forth, carry out multi-station detection operation, can sequentially detect multiple stamping parts in different projects, improve the detection efficiency, reduce the detection time, suitable for large-scale automobile stamping part production detection demand, and the degree of automation is higher, reduces the manual operation link, reduces the labor cost, at the same time, also improves the detection accuracy and consistency.
[0034] Referring to Figures 1-3The cross section shape of the rotating disc 14 is a "T" shape, the lower surface of the support plate 1 is provided with a rotating groove 16 matched with the rotating disc 14, the outer surface of the support plate 1 is fixedly provided with a guard plate 15, the guard plate 15 is fixedly connected with the motor 11, the output end of the motor 11 penetrates through the guard plate 15, the lower surface of the placing plate 2 is fixedly provided with a contact ring 110, the lower surface of the contact ring 110 is movably attached to the support plate 1, the lower surface of the support plate 1 is fixedly provided with four supporting legs 17, the outer surface of the gear ring 13 is fixedly provided with a reinforcing ring 18, the inner side of the supporting leg 17 is provided with a reinforcing groove 19 matched with the reinforcing ring 18, the rotating groove 16 is matched with the rotating disc 14, which provides accurate guidance for the rotation of the rotating disc 14, thereby ensuring that the rotation center of the placing plate 2 is fixed, which is beneficial to realize accurate alignment between the placing disc 22 and the detection piece 32, improve the detection accuracy, the guard plate 15 plays a protective supporting role on the motor 11, the contact ring 110 can ensure the stability of the placing plate 2 during rotation, and the sliding fit structure of the reinforcing ring 18 and the reinforcing groove 19 can effectively transmit the force of the gear ring 13 during rotation to the supporting leg 17, so that the overall structure of the device is more stable.
[0035] The implementation principle of the embodiment of the application is that the motor 11 is started, the output end of the motor 11 drives the driving gear 12 to rotate, the driving gear 12 is meshingly connected with the gear ring 13 on the lower surface of the rotating disc 14, thereby driving the rotating disc 14 to rotate, the rotating disc 14 drives the placing plate 2 to rotate through the supporting column 21, six placing discs 22 on the placing plate 2 are synchronously rotated, thereby realizing switching of the stamping piece between different stations, when the placing disc 22 drives the stamping piece to rotate to the detection station, the electric push rod 3 is started, the electric push rod 3 is fixed on the support plate 1 through the connecting block 33, the output end of the electric push rod 3 drives the lifting plate 31 to lift, the detection piece 32 on the lifting plate 31 can descend and approach the stamping piece on the placing disc 22, and corresponding detection operations such as appearance detection and size detection are performed on the stamping piece, the specific function of the detection piece 32 is determined, after detection is completed, the electric push rod 3 drives the lifting plate 31 to ascend to reset, the placing plate 2 continues to rotate to switch the next stamping piece to the detection station, and the multi-station detection operation is circularly performed, thereby sequentially detecting multiple stamping pieces in different projects, improving detection efficiency, reducing detection time, being suitable for production and detection requirements of large-scale automobile stamping pieces, having high automation degree, reducing manual operation links, reducing labor cost, and improving detection accuracy and consistency;
[0036] The rotating groove 16 cooperates with the turntable 14 to provide precise guidance for the rotation of the turntable 14, thereby ensuring that the rotation center of the placement plate 2 is fixed, which is conducive to achieving precise alignment between the placement plate 22 and the detection piece 32 and improving the accuracy of detection. The guard plate 15 plays a protective and supportive role for the motor 11. The contact ring 110 can ensure the stability of the placement plate 2 during rotation. The sliding fit structure of the reinforcing ring 18 and the reinforcing groove 19 can effectively transmit the force of the toothed ring 13 during rotation to the support leg 17, making the overall structure of the device more stable.
[0037] Example 2
[0038] The difference between this embodiment and Embodiment 1 is that:
[0039] Reference Figure 4 The detection piece 32 is mounted on the upper surface of the lifting plate 31. Multiple mounting frames 4 are fixedly mounted on the upper surface of the lifting plate 31, and the inner side of each mounting frame 4 is movably fitted with the corresponding detection piece 32. Two locking blocks 41 are fixedly mounted on the inner side of the upper surface of each mounting frame 4. A vertical plate 42 is fixedly mounted on the outer end of each mounting frame 4, and a threaded post 43 is threaded through the middle of the vertical plate 42. A knob 44 is fixedly mounted on the outer end of the threaded post 43, and a push plate 45 is rotatably mounted on the inner end of the threaded post 43. The inner side of the push plate 45 is movably fitted with the corresponding detection piece 32. Two limiting posts 46 are fixedly mounted on the outer side of the push plate 45. The corresponding vertical plate 42 passes through the outer end, and the test piece 32 is clamped in the mounting frame 4 of the lifting plate 31. By rotating the knob 44, the screw column 43 is driven to rotate, and the screw column 43 pushes the push plate 45 to move. The push plate 45 cooperates with the clamping block 41 to clamp and fix the test piece 32 in the mounting frame 4. The limiting post 46 plays a role in restricting the rotation of the push plate 45 and guiding it, which facilitates the installation, adjustment and replacement of the test piece 32 to adapt to different testing needs. Different types or specifications of test pieces 32 can be flexibly replaced according to the testing requirements of different stamped parts, which improves the versatility and adaptability of the device and reduces the maintenance cost and time of the equipment.
[0040] The embodiments described in this specific implementation are preferred embodiments of this application and are not intended to limit the scope of protection of this application. Identical components are represented by the same reference numerals. Therefore, all equivalent changes made to the structure, shape, and principle of this application should be covered within the scope of protection of this application.
Claims
1. A multi-station detection device for automobile stampings, comprising a support plate (1), characterized in that: The upper side of the support plate (1) is provided with a placing plate (2), the upper surface of the placing plate (2) is provided with a plurality of placing discs (22), the upper side of the placing plate (2) is provided with a lifting plate (31), the upper surface of the lifting plate (31) is provided with a plurality of detection pieces (32), the lower side of the support plate (1) is provided with a motor (11), the output end of the motor (11) is fixedly provided with a drive gear (12), the lower surface of the placing plate (2) is fixedly provided with a support column (21), and the lower end of the support column (21) penetrates through the support plate (1) and is fixedly provided with a rotating disc (14), and the lower surface of the rotating disc (14) is fixedly provided with a gear ring (13), and the inner side of the gear ring (13) is meshed and connected with the outer surface of the drive gear (12).
2. The multi-station detection device for automobile stamping parts according to claim 1, characterized in that: The detection piece (32) is clamped on the upper surface of the lifting plate (31), a plurality of mounting frames (4) are fixedly arranged on the upper surface of the lifting plate (31), the inner side of the mounting frame (4) is movably attached to the corresponding detection piece (32), two clamping blocks (41) are fixedly arranged on the inner side of the upper surface of the mounting frame (4), a vertical plate (42) is fixedly arranged on the outer end of the mounting frame (4), a silk column (43) is threadedly connected to the middle part of the vertical plate (42), a knob (44) is fixedly arranged on the outer end of the silk column (43), and a push plate (45) is rotatably arranged on the inner end of the silk column (43), and the inner side of the push plate (45) is movably attached to the corresponding detection piece (32).
3. The multi-station detection device for automobile stamping parts according to claim 1, characterized in that: The placing disc (22) and the detection piece (32) are both provided with six, and the six placing discs (22) and the six detection pieces (32) are annularly distributed.
4. The multi-station detection device for automobile stamping parts according to claim 1, characterized in that: The rotating disc (14) is in the shape of "T" in cross section, and the lower surface of the support plate (1) is provided with a rotating groove (16) matched with the rotating disc (14).
5. The multi-station detection device for automobile stamping parts according to claim 1, characterized in that: The outer surface of the support plate (1) is fixedly provided with a protective plate (15), and the protective plate (15) is fixedly connected with the motor (11), the output end of the motor (11) penetrates through the protective plate (15), and the lower surface of the placing plate (2) is fixedly provided with a contact ring (110), and the lower surface of the contact ring (110) is movably attached to the support plate (1).
6. The multi-station inspection apparatus for an automobile stamping part according to claim 1, characterized in that: The lower surface of the support plate (1) is fixedly provided with four supporting legs (17), the outer surface of the gear ring (13) is fixedly provided with a reinforcing ring (18), and the inner side of the supporting leg (17) is provided with a reinforcing groove (19) matched with the reinforcing ring (18).
7. The multi-station detection device for automobile stamping parts according to claim 1, characterized in that: The outer surface of the support plate (1) is provided with an electric push rod (3) on both sides, and the output ends of the two electric push rods (3) are fixedly connected with the lifting plate (31), and the outer surface of the electric push rod (3) is fixedly provided with a connecting block (33), and the inner side of the connecting block (33) is fixedly connected with the support plate (1).
8. The multi-station detection device for automobile stamping parts according to claim 2, characterized in that: The outer side of the push plate (45) is fixedly provided with two limiting columns (46), and the outer end of the limiting column (46) penetrates through the corresponding vertical plate (42).