Online sampling device for manganese ore material

Abstract

The utility model provides an on-line sampling device for manganese ore materials. The on-line sampling device comprises a support, a swing mechanism is arranged on the support, a sleeve is arranged on the swing mechanism, a sliding barrel is arranged at the bottom of the sleeve, a plurality of sampling claws capable of being opened and closed are arranged at the bottom of the sliding barrel, a telescopic control disc is arranged in the sliding barrel, and the telescopic control disc is connected with the sampling claws. The whole structure is simple, the automation degree is high, and the phenomenon that workers are damaged due to the fact that the workers are exposed in the dust environment for a long time is avoided. Workers do not need to get close to operating equipment, and mechanical injury to the workers is avoided. The phenomenon that sampling time is irregular due to factors such as work arrangement and operation speed of workers when a mechanical structure is used for sampling is avoided. A large amount of labor is saved, meanwhile, professional training including training in the aspects of sampling methods, safe operation regulations and the like on sampling workers is omitted, the production cost of enterprises is greatly reduced, and the method has high popularization value.

Description

Technical Field

[0001] This utility model relates to the field of manganese ore production, and in particular to an online sampling device for manganese ore materials. Background Technology

[0002] In order to monitor the quality of manganese ore in real time, understand the changes in the composition and physical properties of manganese ore, and optimize the production process, it is necessary to take online samples on the manganese ore production line.

[0003] Existing sampling methods involve manual sampling near the manganese ore production line. The transportation of manganese ore generates a large amount of dust, and during manual sampling, workers are exposed to this dust for extended periods, potentially inhaling significant amounts of manganese dust and suffering injuries. Furthermore, workers need to be close to operating equipment such as conveyor belts and crushers, and there is a risk of limbs being caught in the equipment, resulting in serious mechanical injuries. Manual sampling can also be irregular due to factors such as worker schedules and operating speed. Additionally, manual sampling wastes significant manpower and resources, increases labor costs, and is inefficient. Therefore, we propose an online sampling device for manganese ore to address these issues. Utility Model Content

[0004] This utility model provides an online sampling device for manganese ore materials, which solves the problems of workers being exposed to dust for a long time during manual sampling, causing injury to the workers; people needing to be close to operating equipment, which can easily lead to mechanical injury; manual sampling being affected by work arrangements and operating speed, resulting in irregular sampling; increased costs and low sampling efficiency.

[0005] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is: an online sampling device for manganese ore materials, including a support, a rotating mechanism on the support, a sleeve on the rotating mechanism, a slide at the bottom of the sleeve, a plurality of openable and closing sampling claws at the bottom of the slide, a telescopic control plate inside the slide, and the telescopic control plate being connected to the plurality of sampling claws.

[0006] In a preferred embodiment, the rotary mechanism includes an inner ring and an outer ring, which are rotatably connected. The inner ring has a toothed ring, and the outer ring has a motor with gears.

[0007] In the preferred embodiment, the gear meshes with the toothed ring on the inner ring, the bracket is connected to the inner ring, a connecting plate is provided between the rotary mechanism and the sleeve, and the connecting plate is connected to the motor.

[0008] In a preferred embodiment, the slide includes a cylinder body, the bottom of which is provided with multiple rotating grooves, rotating holes on the rotating grooves, and a connecting ring on the cylinder body.

[0009] In the preferred solution, the sleeve is a hollow structure, the sliding cylinder slides against the sleeve, and the connecting ring is provided with a plurality of second air cylinders between the sleeve.

[0010] In the preferred solution, the sampling claw comprises a claw body, the claw body is provided with a rotating shaft and an inclined rod, the inclined rod is provided with a horizontal groove, both sides of the horizontal groove are provided with side grooves, and the rotating shaft is abutted against the rotating hole.

[0011] In the preferred solution, the telescopic control disc comprises a disc body, the disc body is provided with a plurality of connecting rods, one end of the connecting rod is provided with a sliding rod, and both ends of the sliding rod are slidably abutted against the side groove.

[0012] In the preferred solution, the disc body is provided with a telescopic air cylinder, the sliding cylinder is provided with a connecting plate, and one end of the telescopic air cylinder is mounted on the connecting plate of the sliding cylinder.

[0013] The beneficial effects of the utility model are as follows: when the manganese ore material flow line needs sampling, the motor driving the rotating mechanism is used to rotate the gear, rotate the inner ring relative to the outer ring, rotate the connecting plate and the sleeve relative to the support, and make the plurality of sampling claws located on the manganese ore material flow line.

[0014] The telescopic air cylinder is driven to move the telescopic control disc, the plurality of sampling claws are opened, the plurality of second air cylinders are driven, the sliding cylinder is lowered, the plurality of sampling claws are inserted into the manganese ore material, the telescopic air cylinder is reversely driven, the plurality of sampling claws grab the material, the plurality of second air cylinders are reversely driven, the rotating mechanism is reversely driven at the same time, the plurality of sampling claws grabbing the material are located above the storage hopper, the plurality of sampling claws are opened and closed again, and the material falls into the storage hopper.

[0015] The overall structure is simple, the automation degree is high, when sampling, the manganese ore material on the flow line is sampled by controlling the rotating mechanism, the telescopic air cylinder and the second air cylinder, the staff is avoided from being directly exposed to the dust environment for a long time, the phenomenon that the staff is damaged by inhaling a large amount of manganese dust is avoided, sampling is not needed manually, the staff needs not to be close to the running equipment, the staff is avoided from being mechanically damaged, the sampling by the mechanical structure is not affected by the working arrangement and the operation speed of the staff, the sampling time is not irregular, a large amount of manual work is saved, the staff for sampling is not needed to be trained professionally, including the training of sampling methods and safety operation procedures, the production cost of the enterprise is greatly reduced, and the utility model has great popularization value. BRIEF DESCRIPTION OF DRAWINGS

[0016] The utility model will be further described in connection with the drawings and embodiments;

[0017] Figure 1 It is the side view of the overall structure of the utility model;

[0018] Figure 2 It is the axial side view of the local structure of the utility model;

[0019] Figure 3 is the side view of the partial structure of the utility model;

[0020] Figure 4 is the shaft side view of the sliding cylinder of the utility model;

[0021] Figure 5 is the shaft side view of the multiple sampling claws opening of the utility model;

[0022] Figure 6 is the shaft side view of the partial structure of the utility model;

[0023] Figure 7 is the explosion view of the rotary mechanism of the utility model;

[0024] In the figure: support 1;Rotary mechanism 2;Inner ring 201;Outer ring 202;Gear 203;Motor 204;Connecting plate 3;Sleeve 4;Sliding cylinder 5;Cylinder body 501;Rotary groove 502;Rotary hole 503;Connecting ring 504;Sampling claw 6;Claw body 601;Shaft 602;Inclined rod 603;Horizontal groove 604;Side groove 605;Telescopic control disc 7;Disc body 701;Connecting rod 702;Slide bar 703;Material storage hopper 8;Telescopic cylinder 9;Second cylinder 10. DETAILED DESCRIPTION

[0025] Example 1:

[0026] As Figures 1-7 In the embodiment, the manganese ore material online sampling device comprises a support 1, the support 1 is provided with a rotary mechanism 2, the rotary mechanism 2 is provided with a sleeve 4, the bottom of the sleeve 4 is provided with a sliding cylinder 5, the bottom of the sliding cylinder 5 is provided with multiple sampling claws 6 which can be opened and closed, the sliding cylinder 5 is provided with a telescopic control disc 7, and the telescopic control disc 7 is connected with the multiple sampling claws 6. By the structure, one side of the support 1 is provided with a material storage hopper 8, and the material storage hopper 8 is used for loading the material after sampling.

[0027] When the manganese ore material pipeline needs to be sampled, the motor 204 of the rotary mechanism 2 is driven, so that the gear 203 rotates, the inner ring 201 rotates relative to the outer ring 202, the connecting plate 3 and the sleeve 4 rotate relative to the support 1, and the multiple sampling claws 6 are located on the manganese ore material pipeline.

[0028] The telescopic cylinder 9 is driven to move the telescopic control disc 7, so that the multiple sampling claws 6 are opened, the multiple second cylinders 10 are driven, the sliding cylinder 5 is lowered, so that the multiple sampling claws 6 are inserted into the manganese ore material, the telescopic cylinder 9 is reversely driven, so that the multiple sampling claws 6 grab the material, the multiple second cylinders 10 are reversely driven, and the rotary mechanism 2 is reversely driven at the same time, so that the multiple sampling claws 6 for grabbing the material are located above the material storage hopper 8, the multiple sampling claws 6 are opened and closed again, so that the material falls into the material storage hopper 8.

[0029] The overall structure is simple, and the degree of automation is high. When sampling, only the rotation mechanism 2, the telescopic cylinder 9 and the second cylinder 10 are controlled, and the manganese ore material on the assembly line is sampled, so that the workers are not directly exposed to the dust environment for a long time, and the phenomenon of inhaling a large amount of manganese dust and causing damage to the workers is avoided. At the same time, manual sampling is not required. Workers do not need to approach the running equipment, so as to avoid mechanical injury to the workers. The mechanical structure for sampling will not cause irregular sampling time due to factors such as worker's work arrangement and operation speed. A large amount of manual work is saved, and professional training of sampling workers, including sampling method, safety operation procedure, etc. is saved, which greatly reduces the production cost of the enterprise.

[0030] In the preferred scheme, the rotation mechanism 2 comprises an inner ring 201 and an outer ring 202, the inner ring 201 and the outer ring 202 are rotationally connected, the inner ring 201 is provided with a tooth ring, the outer ring 202 is provided with a motor 204, and the motor 204 is provided with a gear 203. With this structure, the outer ring 202 is connected with the motor 204, the motor 204 is connected with the connecting plate 3, the connecting plate 3 is connected with the sleeve 4. The bracket 1 is connected with the inner ring 201.

[0031] In the preferred scheme, the gear 203 is engaged with the tooth ring on the inner ring 201, the bracket 1 is connected with the inner ring 201, the rotation mechanism 2 is provided with the connecting plate 3 between the sleeve 4, and the connecting plate 3 is connected with the motor 204. With this structure, when the motor 204 is driven, the gear 203 rotates, the inner ring 201 rotates relative to the outer ring 202, the sleeve 4 rotates relative to the bracket 1, the positions of the plurality of sampling claws 6 are adjusted, and the plurality of sampling claws 6 are located above the material.

[0032] In the preferred scheme, the sliding cylinder 5 comprises a cylinder body 501, a plurality of rotating grooves 502 are arranged at the bottom of the cylinder body 501, rotating holes 503 are arranged on the rotating grooves 502, and a connecting ring 504 is arranged on the cylinder body 501. With this structure, the rotating shaft 602 abuts against the rotating hole 503, the sliding rod 703 abuts against the side groove 605, the telescopic cylinder 9 is driven to lift the telescopic control disc 7, the sampling claw 6 rotates, and the plurality of sampling claws 6 open and close.

[0033] In the preferred scheme, the sleeve 4 is a hollow structure, the sliding cylinder 5 abuts against the sleeve 4 to slide, and a plurality of second cylinders 10 are arranged between the connecting ring 504 and the sleeve 4. With this structure, the plurality of second cylinders 10 are driven to make the sliding cylinder 5 abut against the sleeve 4 to slide, the height of the sliding cylinder 5 is adjusted, the vertical height of the plurality of sampling claws 6 is adjusted, and the plurality of sampling claws 6 are inserted into the material.

[0034] In the preferred solution, the sampling claw 6 comprises a claw body 601, the claw body 601 is provided with a rotating shaft 602 and an inclined rod 603, the inclined rod 603 is provided with a horizontal slot 604, both sides of the horizontal slot 604 are provided with a side slot 605, and the rotating shaft 602 abuts against the rotating hole 503. With the structure, the horizontal slot 604 is used for the movement of the connecting rod 702, and the sliding rod 703 abuts against the side slot 605.

[0035] The telescopic cylinder 9 is driven to move the telescopic control disc 7, so that the plurality of sampling claws 6 are opened, the plurality of second cylinders 10 are driven, the sliding cylinder 5 is lowered, so that the plurality of sampling claws 6 are inserted into the manganese ore material, the telescopic cylinder 9 is reversely driven, so that the plurality of sampling claws 6 grab the material, the plurality of second cylinders 10 are reversely driven, and the slewing mechanism 2 is reversely driven at the same time, so that the plurality of sampling claws 6 grabbing the material are located above the storage hopper 8, the plurality of sampling claws 6 are opened and closed again, so that the material falls into the storage hopper 8.

[0036] In the preferred solution, the telescopic control disc 7 comprises a disc body 701, the disc body 701 is provided with a plurality of connecting rods 702, one end of the connecting rod 702 is provided with a sliding rod 703, and both ends of the sliding rod 703 abut against the side slot 605 and slide. With the structure, the telescopic cylinder 9 is driven to lift and lower the sliding rod 703, so that the plurality of sampling claws 6 are opened and closed.

[0037] In the preferred solution, the disc body 701 is provided with the telescopic cylinder 9, the sliding cylinder 5 is provided with a connecting plate, and one end of the telescopic cylinder 9 is mounted on the connecting plate of the sliding cylinder 5. With the structure, the telescopic cylinder 9 is mounted on the sliding cylinder 5, one end of the telescopic cylinder 9 is connected with the connecting plate, and the other end of the telescopic cylinder 9 is connected with the disc body 701.

[0038] The above-mentioned embodiments are only preferred technical solutions of the present application, and should not be regarded as limitations of the present application, the protection scope of the present application should be the technical solutions recorded in the claims, including the equivalent replacement solutions of the technical features recorded in the claims. That is, the equivalent replacement improvements within the scope are also within the protection scope of the present application.

Claims

1. An apparatus for on-line sampling of manganese ore material, characterised by: The utility model provides a kind of sampling device, including support (1), is equipped with rotary mechanism (2) on support (1), rotary mechanism (2) is equipped with sleeve (4), sleeve (4) bottom is equipped with sliding cylinder (5), sliding cylinder (5) bottom is equipped with multiple open-close sampling claw (6), sliding cylinder (5) is equipped with telescopic control disc (7) inside, and telescopic control disc (7) is connected with multiple sampling claw (6).

2. The apparatus for on-line sampling of manganese ore material according to claim 1, characterized in that: Rotary mechanism (2) includes inner ring (201) and outer ring (202), and inner ring (201) and outer ring (202) are rotatably connected, and inner ring (201) is equipped with gear ring, and outer ring (202) is equipped with motor (204), and motor (204) is equipped with gear (203).

3. The apparatus for on-line sampling of manganese ore material according to claim 2, characterized in that: Gear (203) is engaged with the gear ring on inner ring (201), support (1) is connected with inner ring (201), and connecting plate (3) is equipped between rotary mechanism (2) and sleeve (4), and connecting plate (3) is connected with motor (204).

4. The apparatus for on-line sampling of manganese ore material according to claim 1, characterized in that: Sliding cylinder (5) includes cylinder body (501), and cylinder body (501) bottom is equipped with multiple rotation grooves (502), and rotation groove (502) is equipped with rotation hole (503), and cylinder body (501) is equipped with connecting ring (504).

5. The apparatus for on-line sampling of manganese ore material according to claim 4, characterized in that: Sleeve (4) is hollow structure, and sliding cylinder (5) is in sliding in sleeve (4), and multiple second air cylinders (10) are equipped between connecting ring (504) and sleeve (4).

6. The apparatus for on-line sampling of manganese ore material according to claim 1, characterized in that: Sampling claw (6) includes claw body (601), and claw body (601) is equipped with shaft (602) and inclined rod (603), and inclined rod (603) is equipped with horizontal groove (604), and horizontal groove (604) both sides are equipped with side groove (605), and shaft (602) is in abutment on rotation hole (503).

7. The apparatus for on-line sampling of manganese ore material according to claim 1, characterized in that: Telescopic control disc (7) includes disc body (701), and disc body (701) is equipped with multiple connecting rods (702), and connecting rod (702) one end is equipped with slide bar (703), and slide bar (703) both ends are in sliding in side groove (605).

8. The apparatus for on-line sampling of manganese ore material according to claim 7, characterized in that the disc body (701) is equipped with telescopic cylinder (9), and sliding cylinder (5) is equipped with connecting plate inside, and telescopic cylinder (9) one end is installed on the connecting plate of sliding cylinder (5).

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