Fair-faced concrete test mold
By introducing a threaded rod and a vibration motor structure into the fair-faced concrete test mold, the problem of demolding difficulties caused by the adhesion between the mold and the test block was solved, achieving an efficient demolding process and improving the molding quality of the test block.
Patent Information
- Application Number
- CN202423144006.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-19
- Publication Date
- 2026-02-06
- Estimated Expiration
- 2034-12-19
AI Technical Summary
During the demolding process, the concrete adheres tightly to the inner surface of the existing fair-faced concrete mold, making demolding difficult, increasing the workload of workers and reducing demolding efficiency.
A test mold for fair-faced concrete was designed, which adopts a threaded rod and rotating seat structure. The top plate is driven to push the test block downward by rotating the handle to demold. In combination with the vibration motor, the mold is vibrated during the demolding process to break the adhesion force.
This reduces the difficulty of demolding, improves demolding efficiency, and ensures the molding quality and integrity of the test blocks.
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Figure CN223883295U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application relates to the technical field of concrete testing, in particular to a fair-faced concrete testing mold. BACKGROUND
[0002] Fair-faced concrete is concrete that directly uses the natural texture of the original state of the formed concrete as a finishing effect, and the apparent quality requirement of the concrete is extremely high, and the final effect of the surface quality of the concrete mainly depends on the design, processing, installation and node detail processing of the fair-faced concrete mold, so that the fair-faced concrete test mold is often needed in the construction and application.
[0003] The existing patent (announcement number: CN212568148U) discloses a fair-faced concrete simulation test mold, which comprises two stainless steel molds and two stainless steel side plates symmetrically arranged on the two sides of the two stainless steel molds, the upper and lower ends of the stainless steel side plates have right-angle flanges, the right-angle flanges of the two stainless steel connecting plates are outwardly arranged, and the right-angle flanges and the stainless steel molds are fastened by bolt clamps. The utility model is easy to manufacture and disassemble, can conveniently and environmentally protectively achieve the purpose of predicting the appearance effect of the formed concrete, and can adjust and optimize the mixing ratio according to the appearance, can find the best mixing ratio design elements including material selection, sand ratio, dosage of additive, dosage of functional material, and can also indirectly guide various parameters that need to be paid attention to in the concrete construction process, including vibration time and demolding time. Because the material is consistent with the material of the mold used in the project, the surface of the fair-faced concrete produced is flat and clean, and the project guidance is more instructive and predictive.
[0004] The fair-faced concrete simulation test mold disclosed in the above-mentioned patent needs to be demolded after the concrete solidifies, and the test block surface is flush with the mold surface, which makes it inconvenient to apply force to the test block during demolding, so that the worker needs to use a rubber hammer to knock the mold during demolding, break the adhesion between the test block surface and the mold through vibration, separate the two, then take out the mold, and finally take out the test block by relying on the gravity of the test block itself to make the test block slide out of the mold, which increases the working intensity of the worker and reduces the demolding efficiency of the test block. Practical new type content
[0005] In view of the defects of the prior art, the clear water concrete test mold has the advantages of facilitating demolding, solves the problem that demolding operation needs to be performed after the concrete solidifies in actual use, the inner surface of the mold is closely adhered, the surface of the test block is flush with the surface of the mold, force cannot be easily applied to the test block during demolding, the worker needs to use a rubber hammer to knock the mold during demolding, the adhesion between the surface of the test block and the mold is broken through vibration, the test block is separated from the mold, the mold is picked up, the test block is slid out of the mold by the gravity of the test block, and the test block is taken out, the working strength of the worker is increased, and the demolding efficiency of the test block is reduced.
[0006] To achieve the above object, the application provides the following technical scheme: a clear water concrete test mold, comprising a mounting frame, a plurality of connecting columns are fixedly connected inside the upper end of the mounting frame, a mold body is fixedly connected to one end of the plurality of connecting columns, a connecting frame is fixedly connected to the upper end of the mounting frame, an installation column is fixedly connected to the upper end of the connecting frame, a threaded rod is screwedly connected inside the installation column, a rotating seat is rotatably connected to the lower end of the threaded rod extending into the connecting frame, a top plate is fixedly connected to the lower end of the rotating seat, and chamfers are arranged around the lower end of the top plate.
[0007] Through the above scheme, the threaded rod is provided, the rotating seat is rotatably arranged at the lower end of the threaded rod, the top plate is fixedly arranged at the lower end of the rotating seat, the rotating handle is rotated after the concrete solidifies, the rotating handle drives the threaded rod to rotate, the top plate moves downward while the threaded rod rotates, until the top plate contacts the upper end of the test block, the top plate applies a downward pushing force to the test block while the rotating handle is continuously rotated, thereby driving the test block to move and push the test block out of the mold body, the demolding difficulty is reduced, and the test block demolding efficiency is improved.
[0008] Further, two mirror image distributed guide columns are fixedly connected to the upper end surface of the top plate, and baffles are fixedly connected to the upper ends of the two guide columns and penetrate the connecting frame.
[0009] Through the above scheme, the two guide columns prevent the threaded rod from rotating with the top plate during rotation, thereby ensuring that the top plate can only move linearly along the axial direction of the guide column.
[0010] Further, a rotating handle is fixedly connected to the upper end of the threaded rod.
[0011] Through the above scheme, the rotating handle provides a larger operation area, so that the operator can more easily hold and rotate the threaded rod.
[0012] Further, the bottom plate is slidably connected inside the lower end of the mold body, and a sealing block is fixedly connected to the surface of the bottom plate.
[0013] Through the above scheme, the sealing block and the sealing groove inner wall are slidably connected, which ensures that the sealing block can always tightly fit on the inner wall of the sealing groove, thereby realizing good sealing of the lower end of the mold body, effectively preventing concrete from leaking from the lower end of the mold body during pouring and solidification, and ensuring the integrity and accuracy of the test block.
[0014] Further, the upper connecting plate is fixedly connected to both sides of the lower end of the mold body, and the lower connecting plate corresponding to the upper connecting plate is fixedly connected to both sides of the bottom plate.
[0015] Through the above scheme, the mold body and the bottom plate need to be connected through the upper connecting plate and the lower connecting plate during pouring.
[0016] Further, the lower connecting plate is slidably connected inside the lower connecting plate, and the nut is threadedly connected to the lower connecting plate and the upper connecting plate at one end of the bolt.
[0017] Through the above scheme, the sliding connection of the bolt inside the lower connecting plate makes it more convenient to disassemble and install the bottom plate, and the operator can easily remove the bolt from the lower connecting plate, then disassemble the bottom plate, and perform demolding operation.
[0018] Further, the installation frame is fixedly connected to four reinforcing columns inside the installation frame, and the installation plate is fixedly connected to one surface of the four reinforcing columns at the upper end of one side of the installation frame.
[0019] Through the above scheme, the lower end of the installation plate is fixedly connected to one surface of the four reinforcing columns, which ensures the stability of the installation plate, and also enables the vibration motor to uniformly transmit vibration to the entire mold body during operation, thereby helping the concrete to be more uniformly distributed and compacted in the mold body through the vibration effect, thereby improving the molding quality and accuracy of the test block. At the same time, start the vibration motor during demolding, and the vibration motor will drive the mold body to vibrate, thereby breaking the adhesion between the surface of the test block and the mold body, making the demolding process easier.
[0020] Further, the installation frame is fixedly connected to four supporting blocks at the lower end, and the rubber buffer pad is fixedly connected to the lower end of each of the four supporting blocks.
[0021] Through the above scheme, the four supporting blocks not only provide stable supporting points for the mold, but also reduce the pressure on the test table or the ground by dispersing the weight of the mold. Meanwhile, the rubber buffer pad is made of rubber material with elasticity and wear resistance, which can effectively absorb the vibration and impact force generated during the use of the mold, thereby protecting the test table or the ground from damage.
[0022] Compared with the prior art, the technical scheme of the application has the following beneficial effects:
[0023] The clean concrete test mold is provided with a threaded rod, a rotating seat is arranged at the lower end of the threaded rod, a top plate is fixedly arranged at the lower end of the rotating seat, and after the concrete solidifies, the rotating handle is rotated to drive the threaded rod to rotate, and the threaded rod rotates while driving the top plate to move downward until the top plate contacts the upper end of the test block. When the rotating handle is continuously rotated, the top plate will exert a downward pushing force on the test block, thereby driving the test block to move and push the test block out of the mold body. Meanwhile, the vibration motor can uniformly transmit vibration to the entire mold body when working, and the vibration helps the concrete to be more uniformly distributed and compacted in the mold body through the vibration effect, thereby improving the forming quality and accuracy of the test block. Meanwhile, the vibration motor is started during the demolding process, and the vibration motor drives the mold body to vibrate, thereby breaking the adhesion between the surface of the test block and the mold body, making the demolding process easier, reducing the difficulty of demolding, and improving the efficiency of test block demolding. BRIEF DESCRIPTION OF DRAWINGS
[0024] Figure 1 It is a schematic diagram of the overall structure of the application;
[0025] Figure 2 It is a schematic diagram of the top plate installation structure of the application;
[0026] Figure 3 It is a sectional view of the bottom plate installation structure of the application;
[0027] Figure 4 It is Figure 3 It is an enlarged view of structure A in the middle;
[0028] Figure 5 It is Figure 1 It is an enlarged view of structure B in the middle.
[0029] In the figure:
[0030] 1, mounting frame; 2, reinforcing column; 3, connecting column; 4, mold body; 5, connecting frame; 6, mounting column; 7, threaded rod; 8, rotating handle; 9, rotating seat; 10, top plate; 11, guide column; 12, baffle; 13, bottom plate; 14, sealing block; 15, sealing groove; 16, lower connecting plate; 17, upper connecting plate; 18, bolt; 19, nut; 20, mounting plate; 21, vibration motor; 22, support block; 23, rubber buffer pad. DETAILED DESCRIPTION
[0031] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0032] Please refer to Figure 1 and Figure 2 A fair-faced concrete test mold in the embodiment includes a mounting frame 1, a plurality of connecting columns 3 are fixedly connected inside the upper end of the mounting frame 1, a mold body 4 is fixedly connected to one end of the plurality of connecting columns 3, a connecting frame 5 is fixedly connected to the upper end of the mounting frame 1, a mounting column 6 is fixedly connected to the middle of the upper end of the connecting frame 5, a threaded rod 7 is screw-connected inside the mounting column 6, a rotating seat 9 is rotatably connected to the lower end of the threaded rod 7 extending into the inside of the connecting frame 5, a top plate 10 is fixedly connected to the lower end of the rotating seat 9, chamfers are arranged around the lower end of the top plate 10, two mirror-image guide columns 11 are fixedly connected to the surface of the upper end of the top plate 10, baffles 12 are fixedly connected to the upper ends of the two guide columns 11 penetrating through the connecting frame 5, the two guide columns 11 prevent the top plate 10 from rotating together with the threaded rod 7 in the rotating process, thereby ensuring that the top plate 10 can only move linearly along the axial direction of the guide column 11, a rotating handle 8 is fixedly connected to the upper end of the threaded rod 7, and the rotating handle 8 provides a larger operation area, so that the operator can more easily hold and rotate the threaded rod 7.
[0033] Please refer to Figure 3 , Figure 4 and Figure 5The lower end of the mold body 4 is internally slidably connected with a bottom plate 13, the surface of the bottom plate 13 is fixedly connected with a sealing block 14, the lower end of the mold body 4 is provided with a sealing groove 15 corresponding to the sealing block 14, the sealing block 14 extends into the sealing groove 15 and is slidably connected with the inner wall of the sealing groove 15, the sealing block 14 and the inner wall of the sealing groove 15 are slidably connected, which ensures that the sealing block 14 can always tightly adhere to the inner wall of the sealing groove 15, thereby realizing good sealing of the lower end of the mold body 4, effectively preventing concrete from leaking from the lower end of the mold body 4 during pouring and solidification, and ensuring the integrity and accuracy of the test block, the upper end of the two sides of the lower end of the mold body 4 is fixedly connected with an upper connecting plate 17, the two sides of the bottom plate 13 are fixedly connected with a lower connecting plate 16 corresponding to the upper connecting plate 17, the mold body 4 and the bottom plate 13 need to be connected through the upper connecting plate 17 and the lower connecting plate 16 during pouring, the lower connecting plate 16 is internally slidably connected with a bolt 18, one end of the bolt 18 penetrates the lower connecting plate 16 and is threadedly connected with a nut 19 on the upper connecting plate 17, and the sliding connection of the bolt 18 in the lower connecting plate 16 makes the bottom plate 13 more convenient to disassemble and install, and the operator can easily take out the bolt 18 from the lower connecting plate 16, then disassemble the bottom plate 13, and perform demolding operation.
[0034] Please refer to Figure 1 The installation frame 1 is internally fixedly connected with four reinforcing columns 2, one side of the upper end of the installation frame 1 is fixedly connected with a mounting plate 20, the lower end of the mounting plate 20 is fixedly connected with the surface of one of the four reinforcing columns 2, the surface of the mounting plate 20 is fixedly connected with a vibration motor 21, and the lower end of the mounting plate 20 is fixedly connected with the surface of one of the four reinforcing columns 2, which ensures the stability of the mounting plate 20 and enables the vibration motor 21 to uniformly transmit vibration to the entire mold body 4 during work, thereby helping the concrete to be more uniformly distributed and compacted in the mold body 4, improving the forming quality and accuracy of the test block, and starting the vibration motor 21 during demolding, which drives the mold body 4 to vibrate, thereby breaking the adhesion between the surface of the test block and the mold body 4, making the demolding process easier, the lower end of the installation frame 1 is fixedly connected with four supporting blocks 22, the lower end of each of the four supporting blocks 22 is fixedly connected with a rubber buffer pad 23, the four supporting blocks 22 not only provide a stable support point for the mold, but also reduce the pressure on the test bed or ground by dispersing the weight of the mold, and the rubber buffer pad 23 is made of rubber material with elasticity and wear resistance, which can effectively absorb the vibration and impact force generated during use of the mold, thereby protecting the test bed or ground from damage.
[0035] In this embodiment: the vibration motor 21 can uniformly transmit vibration to the entire mold body 4 during operation, and help the concrete to be more evenly distributed and compacted in the mold body 4 through the vibration effect, thereby improving the molding quality and accuracy of the test block, and starting the vibration motor 21 during demolding, the vibration motor 21 will drive the mold body 4 to vibrate, thereby breaking the adhesion between the surface of the test block and the mold body 4, making the demolding process easier, reducing the difficulty of demolding, and improving the efficiency of test block demolding.
[0036] The working principle of the above embodiment is:
[0037] First, connect the bottom plate 13 to the upper connecting plate 17 at the lower end of the mold body 4 through the bolts 18 and nuts 19, ensure firm connection, pour fresh concrete into the mold body 4, then start the vibration motor 21, the vibration motor 21 transmits vibration to the entire mold body 4 through the mounting plate 20 and the reinforcing column 2, helps the concrete to be more evenly distributed and compacted in the mold body 4, improves the molding quality and accuracy of the test block, and allows the concrete to naturally solidify in the mold body 4 to form a test block, after the test block solidifies, remove the bolts 18 and nuts 19, and remove the bottom plate 13 from the lower end of the mold body 4, rotate the rotating handle 8 to drive the threaded rod 7 and the top plate 10 to move downward, and push the test block out of the mold body 4, if necessary, start the vibration motor 21 again to vibrate the mold body 4, break the adhesion between the surface of the test block and the mold body 4, and make the demolding process easier.
[0038] It should be noted that, in this document, the terms such as first and second are used merely to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between such entities or operations. Moreover, the terms "comprising", "including" or any other variant thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or other elements inherent to such a process, method, article or device. Without more limitations, the element defined by the statement "comprising a" does not exclude the presence of additional identical elements in the process, method, article or device including the element.
[0039] Although the embodiments of the present application have been shown and described, it will be understood by those of ordinary skill in the art that various changes, modifications, substitutions and variations can be made to the embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.
Claims
1. A test form for fair-faced concrete, comprising a mounting frame (1), characterised in that: The upper end of the mounting frame (1) is internally fixedly connected with a plurality of connecting columns (3), one end of the plurality of connecting columns (3) is commonly fixedly connected with a mold body (4), the upper end of the mounting frame (1) is fixedly connected with a connecting frame (5), the connecting frame (5), the upper end of the connecting frame (5) is fixedly connected with a mounting column (6), the mounting column (6) is internally threadedly connected with a threaded rod (7), the lower end of the threaded rod (7) extends into the connecting frame (5) and is rotatably connected with a rotating seat (9), the lower end of the rotating seat (9) is fixedly connected with a top plate (10), and the lower end of the top plate (10) is provided with a chamfer around. The mounting frame (1) is internally fixedly connected with four reinforcing columns (2), one side of the upper end of the mounting frame (1) is fixedly connected with a mounting plate (20), and the lower end of the mounting plate (20) is fixedly connected with the surface of one of the four reinforcing columns (2). The surface of the mounting plate (20) is fixedly connected with a vibration motor (21).
2. A fair-faced concrete test form according to claim 1, wherein: The upper end of the surface of the top plate (10) is fixedly connected with two mirror image distributed guide columns (11), and the upper ends of the two guide columns (11) are all connected with a baffle (12) through the connecting frame (5).
3. A fair-faced concrete test form according to claim 1, wherein: The upper end of the threaded rod (7) is fixedly connected with a rotating handle (8).
4. A fair-faced concrete test form according to claim 1, wherein: The lower end of the mold body (4) is internally slidably connected with a bottom plate (13), the surface of the bottom plate (13) is fixedly connected with a sealing block (14), the lower end of the mold body (4) is provided with a sealing groove (15) corresponding to the sealing block (14), and the sealing block (14) extends into the sealing groove (15) and is slidably connected with the inner wall of the sealing groove (15).
5. A fair-faced concrete test form according to claim 4, wherein: The lower end of the mold body (4) is fixedly connected with an upper connecting plate (17) on both sides, and the two sides of the bottom plate (13) are fixedly connected with a lower connecting plate (16) corresponding to the upper connecting plate (17).
6. A fair-faced concrete test form according to claim 5, wherein: The inside of the lower connecting plate (16) is slidably connected with a bolt (18), one end of the bolt (18) penetrates the lower connecting plate (16) and is threadedly connected with a nut (19) and the upper connecting plate (17).
7. A fair-faced concrete test form according to claim 1, wherein: The lower end of the mounting frame (1) is fixedly connected with four supporting blocks (22), and the lower end of each of the four supporting blocks (22) is fixedly connected with a rubber buffer pad (23).
Citation Information
Patent Citations
Fair-faced concrete simulation test mold
CN212568148U