Novel belt inspection machine
By setting multiple CCD modules and NG marking components on the tape and reel inspection machine, multi-faceted visual inspection of tape and reel is realized, which solves the problem of insufficient side defect detection in the existing technology and improves inspection efficiency and quality.
Patent Information
- Application Number
- CN202423172299.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-23
- Publication Date
- 2026-02-06
- Estimated Expiration
- 2034-12-23
AI Technical Summary
Existing taping and weaving inspection machines are mainly used to inspect defects on the front side of the taping and weaving, but lack effective means to inspect defects on the sides and multiple sides.
Multiple CCD modules are used to detect the tape in four directions: top, bottom, front, and back. Defect areas are marked by NG marking components to achieve multi-faceted visual inspection.
It enables effective detection of defects on multiple sides of the tape and reel, improving detection quality and equipment efficiency, and allows for marking of defective areas without stopping the detection process.
Smart Images
Figure CN223883479U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to visual inspection technical field, concretely relates to a novel take detection machine. BACKGROUND
[0002] The braid detection machine is a kind of machine equipment for detecting whether there is defect, damage or non-conformance in the process of electronic component braiding.It is mainly applied to electronic manufacturing industry, especially in the packaging and braiding production process of components, to ensure the quality of final product.
[0003] The existing braid detection machine is mainly used for testing the key parameters such as wire diameter, mesh, edge curl of braided tape, and basically adopts the mode of detecting from the front face.For example, some existing detection equipment will use camera to image the front face of braided tape.These technologies are mostly concentrated in the detection of front-end and bottom surface defects, and lack effective means for detecting side defects.
[0004] Therefore, a novel take detection machine is proposed. UTILITY MODEL CONTENT
[0005] The utility model aims at: in order to solve the problems mentioned in the above background art, the utility model provides a novel take detection machine.
[0006] The utility model discloses a specific technical scheme in order to realize the above-mentioned purpose:
[0007] A novel take detection machine, including the frame, the top surface of the frame is fixedly connected with the base, the top of the base is fixedly installed with the mounting plate, the surface of the mounting plate is provided with the braid winding assembly for unwinding and winding the braid, the top of the mounting plate is installed with the detection assembly for detecting the braid, the top of the mounting plate is also provided with the NG marking assembly for marking the surface defect position of the braid.
[0008] Further, the braid winding assembly includes mounting frame, the number of mounting frame is two groups, and two groups of mounting frames are fixedly installed on the left side and the right side of the base respectively, the surface of the mounting frame is fixedly installed with the first motor, the output end of the first motor is fixedly connected with the first rotating shaft, the end of the first rotating shaft is fixedly connected with the single-groove wheel, the surface of the base is fixedly connected with the supporting plate.
[0009] Further, the detection assembly includes first CCD module, second CCD module, third CCD module, fourth CCD module and fifth CCD module, the first CCD module and the second CCD module are arranged on the upper and lower sides of the braid respectively, the fourth CCD module and the fifth CCD module are used for detecting the front and back sides of the braid respectively, and the fifth CCD module is arranged at the right end of the supporting plate.
[0010] Further, the NG marking assembly comprises a second motor, and the second motor is fixedly installed on the top surface of the mounting plate, an output end of the second motor is connected with a second rotating shaft through a shaft coupling, and the surface of the second rotating shaft is fixedly sleeved with an inkjet disc, a plurality of storage areas for storing different pigments are arranged in the inkjet disc, and each storage area is correspondingly provided with a nozzle, and the nozzles are arranged on the arc surface of the inkjet disc.
[0011] Further, the left and right ends of the support plate are rotatably connected with guide cylinders and guide wheels.
[0012] Further, the bottom surface of the rack is provided with rollers at four corners, and the bottom surface of the rack is fixedly installed with electric push rods at four corners, and the extension end of the electric push rod is fixedly connected with a supporting leg.
[0013] The beneficial effects of the utility model are as follows:
[0014] The braiding tape is flatly laid through the braiding tape winding assembly, and the braiding tape is continuously released and wound through traction, and the four directions of up, down, front and back of the braiding tape can be detected through the detection assembly, when defects are detected, the NG marking assembly is used for following mark on the defect area, and the effect that the braiding tape is conveniently visually detected in multiple directions is realized in use, the detection quality is effectively improved, and the efficiency of the equipment is greatly improved when the defect area is marked without stopping. BRIEF DESCRIPTION OF DRAWINGS
[0015] Fig. 1 is the three-dimensional structure schematic view of the utility model;
[0016] Fig. 2 is the partial structure schematic view of the utility model;
[0017] Fig. 3 is the right view of the NG marking assembly structure of the utility model;
[0018] Fig. 4 is the braiding tape winding assembly structure schematic view of the utility model;
[0019] Mark: 1, rack; 2, base; 3, mounting plate; 4, braiding tape winding assembly; 401, mounting frame; 402, first motor; 403, first rotating shaft; 404, single-groove wheel; 405, guide cylinder; 406, support plate; 407, guide wheel; 5, detection assembly; 501, first CCD module; 502, second CCD module; 503, third CCD module; 504, fourth CCD module; 505, fifth CCD module; 6, NG marking assembly; 601, second motor; 602, second rotating shaft; 603, inkjet disc; 7, roller; 8, supporting leg. DETAILED DESCRIPTION
[0020] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be described clearly and completely in combination with the drawings in the embodiments of the utility model below. Obviously, the described embodiments are part of the embodiments of the utility model, rather than all the embodiments. The components of the embodiments of the utility model described and shown in the drawings can be arranged and designed in various different configurations.
[0021] Therefore, the following detailed description of the embodiments of the utility model provided in the drawings is not intended to limit the scope of the claimed utility model, but only represents selected embodiments of the utility model. Based on the embodiments in the utility model, all other embodiments obtained by those of ordinary skill in the art without creative labor fall within the scope of protection of the utility model.
[0022] It should be noted that: similar signs and letters represent similar items in the following drawings, therefore, once an item is defined in one drawing, it does not need to be further defined and explained in subsequent drawings. In addition, the terms "first", "second" and the like are only used to distinguish description, and cannot be understood as indicating or implying relative importance.
[0023] The electrical components appearing in the text are all connected with the main controller and 220V mains of the outside world, and the main controller can be a conventional known device such as a computer.
[0024] In the description of the embodiments of the utility model, it should be pointed out that the directions or position relationships indicated by the terms "inner", "outer", "upper" and the like are based on the directions or position relationships shown in the drawings, or the directions or position relationships commonly placed when the utility model product is used, which are only for the convenience of describing the utility model and simplifying the description, and cannot be understood as indicating or implying that the indicated devices or elements must have a particular direction, be constructed and operated in a particular direction, therefore, cannot be understood as limiting the utility model.
[0025] As shown in the drawings, Figs. 1 to 4 A new type of tape inspection machine, including rack 1, the top surface of rack 1 is fixedly connected with base 2, the top of base 2 is fixedly installed with mounting plate 3, the surface of mounting plate 3 is provided with tape winding assembly 4 for unwinding and winding the tape, the top of mounting plate 3 is installed with detection assembly 5 for detecting the tape, and the top of mounting plate 3 is also provided with NG marking assembly 6 for marking the defect position on the surface of the tape. More specifically, the tape is laid flat by the tape winding assembly 4, and the tape is continuously released and wound by traction, the detection assembly 5 can detect the four directions of the tape, when defects are detected, the NG marking assembly 6 marks the defect area.
[0026] The braiding winding assembly 4 comprises two sets of mounting racks 401 fixedly installed on the left and right side surfaces of the base 2, the surface of the mounting rack 401 is fixedly installed with a first motor 402, the output end of the first motor 402 is fixedly connected with a first rotating shaft 403, the end of the first rotating shaft 403 is fixedly connected with a single-groove wheel 404, and the surface of the base 2 is fixedly connected with a supporting plate 406. It should be noted that the first motor 402 drives the first rotating shaft 403 and the single-groove wheel 404 to rotate, the braiding is wound on the surface of the single-groove wheel 404 on one side and fixed on the surface of the single-groove wheel 404 on the other side, and the two single-groove wheels 404 rotate in the same direction to release and wind the braiding, and the unfolded part of the braiding is laid on the surface of the supporting plate 406.
[0027] The detection assembly 5 comprises a first CCD module 501, a second CCD module 502, a third CCD module 503, a fourth CCD module 504 and a fifth CCD module 505, the first CCD module 501 and the second CCD module 502 are arranged on the upper and lower sides of the braiding, the fourth CCD module 504 and the fifth CCD module 505 are used for detecting the front and back sides of the braiding, and the fifth CCD module 505 is arranged at the right end of the supporting plate 406. More specifically, the first CCD module 501 and the second CCD module 502 can detect the top and bottom surfaces of the braiding, and the third CCD module 503 and the fourth CCD module 504 can detect the two sides of the braiding.
[0028] The NG marking assembly 6 comprises a second motor 601 fixedly installed on the top surface of the mounting plate 3, the output end of the second motor 601 is connected with a second rotating shaft 602 through a shaft coupling, the surface of the second rotating shaft 602 is fixedly sleeved with an inkjet disc 603, a plurality of storage areas for storing different pigments are arranged in the inkjet disc 603, one nozzle is arranged corresponding to each storage area, and the nozzles are arranged on the arc surface of the inkjet disc 603. It should be noted that when the detection assembly 5 detects a defective area of the braiding, the pigment in the storage area is discharged through the nozzle and sprayed on the defective area, different colors of pigments can be sprayed according to different defect types, the second motor 601 is operated to control the second rotating shaft 602 to rotate, thereby driving the inkjet disc 603 to rotate and adjusting the direction of different nozzles to the braiding.
[0029] The left and right ends of the supporting plate 406 are rotatably connected with guide cylinders 405 and guide wheels 407. More specifically, the guide cylinders 405 are arranged to block and limit the front and back sides of the braiding, and the guide wheels 407 are arranged to support and guide the braiding.
[0030] The bottom surface of the rack 1 is provided with a roller 7 at each corner, and an electric push rod is fixedly installed at each corner of the bottom surface of the rack 1, and the telescopic end of the electric push rod is fixedly connected with a supporting leg 8.
[0031] In summary: the braid is laid flat by the braid winding assembly 4, and the braid is continuously released and wound by traction, and the four directions of up, down, front and back of the braid can be detected by the detection assembly 5, when defects are detected, the defective area is marked by the NG marking assembly 6, and the effect of conveniently visually detecting the multiple surfaces of the braid is realized in use, the detection quality is effectively improved, and the efficiency of the equipment is greatly improved when the defective area is marked without stopping.
[0032] The basic principle, main features and advantages of the present application are shown and described above. It should be understood by those skilled in the art that the present application is not limited by the above examples, and the above examples and descriptions in the specification are only the principles of the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements all fall within the scope of the present application. The scope of protection required by the present application is defined by the appended claims and their equivalents.
Claims
1. A new tape inspection machine characterized in that, Including frame (1), the top surface of frame (1) is fixedly connected with base (2), the top of base (2) is fixedly installed with mounting plate (3), the surface of mounting plate (3) is provided with braided tape winding assembly (4) for unwinding and winding braided tape, the top of mounting plate (3) is installed with detection assembly (5) for detecting braided tape, the top of mounting plate (3) is also provided with NG marking assembly (6) for marking the surface defect position of braided tape.
2. A novel belt inspection machine as claimed in claim 1, wherein, The braided tape winding assembly (4) includes a mounting rack (401), the number of the mounting rack (401) is two groups, and the two groups of mounting racks (401) are fixedly installed on the left side and the right side of the base (2), respectively, the surface of the mounting rack (401) is fixedly installed with a first motor (402), the output end of the first motor (402) is fixedly connected with a first rotating shaft (403), the end of the first rotating shaft (403) is fixedly connected with a single-groove wheel (404), and the surface of the base (2) is fixedly connected with a support plate (406).
3. A novel belt inspection machine as claimed in claim 2, wherein, The detection assembly (5) includes a first CCD module (501), a second CCD module (502), a third CCD module (503), a fourth CCD module (504) and a fifth CCD module (505), the first CCD module (501) and the second CCD module (502) are respectively arranged on the upper and lower sides of the braided tape, the fourth CCD module (504) and the fifth CCD module (505) are respectively used for detecting the front and rear sides of the braided tape, and the fifth CCD module (505) is arranged at the right end of the support plate (406).
4. A novel tape inspection machine as claimed in claim 3, wherein, The NG marking assembly (6) includes a second motor (601), and the second motor (601) is fixedly installed on the top surface of the mounting plate (3), the output end of the second motor (601) is connected with a second rotating shaft (602) through a shaft coupling, the surface of the second rotating shaft (602) is fixedly sleeved with an inkjet disc (603), a plurality of storage areas for storing different pigments are arranged in the inkjet disc (603), and each storage area is provided with a nozzle corresponding to the outside, and the nozzle array is arranged on the arc surface of the inkjet disc (603).
5. A novel tape inspection machine as claimed in claim 2, wherein, The left and right ends of the support plate (406) are rotatably connected with guide cylinders (405) and guide wheels (407).
6. A new type of belt inspection machine according to claim 1, characterized in that, The bottom surface of the frame (1) is provided with a plurality of rollers (7) at the four corners, and a plurality of electric push rods are fixedly installed at the four corners of the bottom surface of the frame (1), and the extension end of the electric push rod is fixedly connected with a supporting leg (8).