Wire and cable stranding equipment
By driving multiple wire reels to rotate synchronously through a drive motor and gear system, and combining this with a guiding mechanism, multiple wires can be sorted and twisted together, solving the problem of low efficiency in existing equipment and improving production efficiency and ease of wire installation.
Patent Information
- Application Number
- CN202520435657.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-13
- Publication Date
- 2026-02-06
- Estimated Expiration
- 2035-03-13
AI Technical Summary
Existing wire and cable stranding equipment is inefficient and cannot meet the needs of large-scale production, and it lacks the function of sorting strands.
The system uses a drive motor to engage a large active gear and a small driven gear, which in turn drive multiple wire reels to rotate synchronously via a splined shaft. A guide mechanism is used to sort and twist different wires, enabling the simultaneous twisting of multiple wires.
It improves the efficiency of stranding, shortens the production cycle, meets the needs of large-scale production, and facilitates the installation and replacement of wires, reducing the difficulty of operation.
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Figure CN223884203U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the field of stranding equipment, in particular to a wire and cable stranding equipment. BACKGROUND
[0002] The stranding process is an important link in the manufacturing process of wire and cable, which can effectively improve the flexibility, mechanical strength and electrical performance of wire and cable by stranding multiple single wires together. However, the existing wire and cable stranding equipment has many problems in actual application, which seriously restricts the production efficiency and product quality of wire and cable.
[0003] At present, many wire and cable stranding equipment mostly adopts single stranding mode during stranding operation. In this operation mode, only one wire can be stranding processed at a time, and each wire needs to be operated in turn, which consumes a lot of time and labor cost, and the operation efficiency is extremely low. Especially in large-scale production, this inefficient stranding method will cause the production cycle to be greatly prolonged, which cannot meet the market demand for rapid growth of wire and cable.
[0004] For the related technologies in the above, the inventor believes that the existing wire and cable stranding equipment has the defects of low operation efficiency and classification stranding function, therefore, a wire and cable stranding equipment is proposed to solve the above problems. CONTENT OF THE INVENTION
[0005] In order to solve the problem of low operation efficiency and classification stranding function of the existing wire and cable stranding equipment, the present application provides a wire and cable stranding equipment.
[0006] The wire and cable stranding equipment provided by the present application adopts the following technical scheme:
[0007] A wire and cable stranding equipment, comprising a device base, a driving motor is installed inside the device base, a fixed inner cavity is opened at the top of the device base, a driving large gear is installed inside the fixed inner cavity which is extended from the output end of the upper surface of the driving motor, a plurality of driven small gears are rotatably installed on the inner wall of the fixed inner cavity at the upper and lower ends of the two sides, a spline shaft is installed on the top end of the middle part of the driven small gear and extends to the upper surface of the device base, a wire drum is sleeved on the outer surface of the spline shaft, a guide mechanism is further arranged on the upper surface of the device base, a plurality of fixed rods are fixedly installed on the outer surface of the device base, and a connecting ring plate is fixedly connected between the plurality of fixed rods near the upper part of the device base.
[0008] Preferably, the guide mechanism comprises a plurality of guide struts fixedly installed at the middle of the top end of the device base, a plurality of guide plates movably installed on the outer surfaces of the guide struts, a plurality of limiting holes penetratingly formed on the outer surfaces of the guide plates corresponding to the positions of the wire reels, and a connecting handle fixedly installed on the top end of the guide plate through the connecting ring plate.
[0009] Preferably, the outer surfaces of the wire reels are wound with cable lines, the outer diameters of the cable lines are smaller than the inner diameters of the limiting holes, one side of the outer surfaces of the cable lines passes through the limiting holes, and a plurality of the cable lines are located inside the connecting ring plate.
[0010] Preferably, a spline hole is penetratingly formed on the top end of the wire reel, and one side of the outer surface of the spline shaft is located in the spline hole.
[0011] Preferably, the driving gear is located inside a plurality of driven gears, the driven gears are movably close to the outer surface of the driving gear, and the driving gear and the driven gears are meshed with each other.
[0012] To sum up, the application has the following beneficial technical effects:
[0013] 1. The driving motor drives the driving gear to rotate, the driving gear is meshed with a plurality of driven gears, thereby driving a plurality of spline shafts and wire reels to rotate at the same time, different types of wires can be wound on different wire reels, the movement trajectories of different wires are guided and limited through the guide plates and limiting holes in the guide mechanism, thereby realizing the classification of different wires, and a plurality of wires can be twisted at the same time, compared with the existing single twisting method, the twisting efficiency is greatly improved, the production cycle is shortened, and the demand for large-scale production can be met.
[0014] 2. The guide plate can be flexibly moved on the guide struts through the connecting handle, which is convenient for the operator to adjust the position and direction of the wire. At the same time, this structure design is also convenient for the installation and replacement of the wire, reduces the operation difficulty, and improves the work efficiency. BRIEF DESCRIPTION OF DRAWINGS
[0015] Fig. 1 is a schematic diagram of the overall structure of the application embodiment;
[0016] Fig. 2 is a schematic diagram of the structure of the guide plate in the application embodiment;
[0017] Fig. 3 is a schematic diagram of the internal structure of the fixed inner cavity in the application embodiment;
[0018] Explanation of reference signs: 1, device base; 2, driving motor; 3, fixed inner cavity; 4, driving gear; 5, driven gear; 6, spline shaft; 7, wire reel; 8, fixed rod; 9, connecting ring plate; 10, guide support rod; 11, guide support plate; 12, limiting hole; 13, connecting handle; 14, cable. DETAILED DESCRIPTION
[0019] The following will be described in detail with reference to the accompanying drawings. Figs. 1-3 The application is further described in detail.
[0020] The embodiments of the application disclose a wire and cable stranding device. Figs. 1-3 A wire and cable stranding device, comprising a device base 1, a driving motor 2 is installed inside the device base 1, a fixed inner cavity 3 is formed in the top of the device base 1, a driving gear 4 is installed on the upper surface output end of the driving motor 2 and extends into the fixed inner cavity 3, a plurality of driven gears 5 are rotatably installed on the inner wall of the fixed inner cavity 3 at the upper and lower ends of the two sides, the driving gear 4 is located inside the plurality of driven gears 5, the driven gears 5 are movably close to the outer surface of the driving gear 4, the driving gear 4 and the driven gears 5 are mutually engaged, a spline shaft 6 is installed on the top end of the middle of the driven gear 5 and extends to the upper surface of the device base 1, a wire reel 7 is sleeved on the outer surface of the spline shaft 6, a spline hole is formed through the top end of the middle of the wire reel 7, the spline shaft 6 is located on one side of the spline hole on the outer surface, the spline shaft 6 and the spline hole are mutually embedded, and a guide mechanism is further arranged on the upper surface of the device base 1, a plurality of fixed rods 8 are fixedly installed on the outer surface of the device base 1, and a connecting ring plate 9 is fixedly connected between the plurality of fixed rods 8 and close to the upper part of the device base 1.
[0021] By winding different types of cable lines 14 on each wire reel 7 respectively, the driving motor 2 is turned on, and the output shaft of the driving motor 2 drives the driving gear 4 to rotate. Since the driving gear 4 and the plurality of driven gears 5 at the upper and lower ends of the two sides of the inner wall of the fixed inner cavity 3 are mutually engaged, the rotation of the driving gear 4 will drive the driven gears 5 to rotate synchronously. When the driven gears 5 rotate, the spline shaft 6 at the top end of the middle of the driven gears 5 will also rotate, and since the spline shaft 6 and the wire reel 7 are mutually embedded through the spline hole, the rotation of the spline shaft 6 can drive the wire reel 7 to rotate, so that the plurality of wire reels 7 will rotate simultaneously, realizing the simultaneous stranding operation of the plurality of wires.
[0022] Reference Fig. 1 and Fig. 2The guiding mechanism comprises a plurality of guiding struts 10 fixedly installed at the middle of the top end of the device base 1, guiding plates 11 movably installed on the outer surfaces of the guiding struts 10, a plurality of limiting holes 12 penetratingly formed on the outer surfaces of the guiding plates 11 at positions corresponding to the wire reels 7, a connecting handle 13 fixedly installed on the top end of the middle of the guiding plate 11, and a plurality of cable wires 14 wound around the outer surfaces of the wire reels 7, the outer diameters of the cable wires 14 being smaller than the inner diameters of the limiting holes 12, and the outer surfaces of the cable wires 14 penetrating through the limiting holes 12 and located inside the connecting ring plate 9.
[0023] By penetrating one end of the cable wire 14 through the corresponding limiting hole 12 on the guiding plate 11, the one end of the cable wire 14 is located inside the connecting ring plate 9, the connecting handle 13 is held, and the guiding plate 11 is moved on the guiding strut 10. The limiting hole 12 on the guiding plate 11 changes position with the movement of the guiding plate 11, thereby guiding and limiting the movement track of the cable wire 14.
[0024] The implementation principle of the wire and cable stranding device is as follows: when the wire and cable need to be stranded, different types of cable wires 14 are wound around the wire reels 7, and one end of the cable wire 14 is penetrated through the corresponding limiting hole 12 on the guiding plate 11, so that the one end of the cable wire 14 is located inside the connecting ring plate 9.
[0025] Then, the driving motor 2 is started, the input end of the power supply of the driving motor 2 is electrically connected with the output end of the external power supply, and the output shaft of the driving motor 2 drives the driving gear 4 to rotate. Since the driving gear 4 is meshed with the plurality of driven gears 5 on the upper and lower ends of the inner wall of the fixed inner cavity 3, the rotation of the driving gear 4 drives the driven gears 5 to rotate synchronously. When the driven gears 5 rotate, the spline shaft 6 at the top end of the middle of the driven gears 5 also rotates, and since the spline shaft 6 is embedded with the wire reel 7 through the spline hole, the rotation of the spline shaft 6 drives the wire reel 7 to rotate. In this way, the plurality of wire reels 7 rotate simultaneously, realizing the simultaneous stranding operation of the plurality of wires and greatly improving the stranding efficiency.
[0026] During the stranding process, the operator can move the guiding plate 11 on the guiding strut 10 by holding the connecting handle 13 according to the type of the wire and the stranding requirement. The limiting hole 12 on the guiding plate 11 changes position with the movement of the guiding plate 11, thereby guiding and limiting the movement track of the cable wire 14. Different types of wires are guided through different limiting holes 12, realizing the classified stranding of different wires and meeting the diversified production requirements. When the stranding operation is completed, the driving motor 2 is turned off, and the stranded wire and cable can be taken out, completing the entire stranding process.
[0027] Finally should be explained a few points are: first, in the description of the present application, it should be pointed out that, unless otherwise specified and limited, the term "installation", "connected", "connection" should be broad, can be mechanical or electrical connection, but also can be two elements inside the communication, can be directly connected, "up", "down", "left", "right" and so on, only for indicating the relative position relationship, when the absolute position of the described object changes, the relative position relationship may change;
[0028] Second: the utility model discloses the embodiment in the drawing, only relate to the structure involved in the embodiment of the present disclosure, other structures can refer to the usual design, under the condition of not conflicting, the same embodiment and different embodiments of the utility model can be combined with each other;
[0029] Finally: the above only for the preferred embodiment of the utility model has, and does not for limiting the utility model, any modification, equivalent replacement, improvement etc. that is made within the spirit and principle of the utility model, should be contained in the protection scope of the utility model.
[0030] The above are the preferred embodiments of the present application, and are not intended to limit the scope of protection of the present application, therefore: any equivalent changes made according to the structure, shape, principle of the present application, should be covered within the scope of protection of the present application.
Claims
1. A wire and cable stranding apparatus comprising an apparatus base (1), characterized in that: The device base (1) is internally mounted with a driving motor (2), the device base (1) is internally provided with a fixed inner cavity (3) on the top, the driving motor (2) is internally provided with a driving gear (4) on the upper surface output end extending to the fixed inner cavity (3), a plurality of driven pinions (5) are rotatably installed on the inner wall of the fixed inner cavity (3) at the upper and lower ends, the driven pinion (5) is provided with a spline shaft (6) on the top end middle portion extending to the upper surface of the device base (1), the spline shaft (6) is provided with a wire drum (7) on the outer surface, the device base (1) is further provided with a guide mechanism, a plurality of fixed rods (8) are fixedly installed on the outer surface of the device base (1), and a connecting ring plate (9) is fixedly connected between the plurality of fixed rods (8) near the upper part of the device base (1).
2. A wire and cable stranding apparatus as defined in claim 1, wherein: The guide mechanism comprises a plurality of guide struts (10), the guide struts (10) are fixedly installed at the top end middle portion of the device base (1), a plurality of guide struts (10) are movably installed on the outer surface of the guide struts (10), a plurality of limiting holes (12) are formed through the corresponding positions of the wire drum (7) and the guide struts (10) on the outer surface of the guide struts (10), and a connecting handle (13) is fixedly installed on the top end middle portion of the guide struts (10) through the connecting ring plate (9).
3. A wire and cable stranding apparatus as defined in claim 2, wherein: The outer surface of the wire drum (7) is wound with a cable (14), the outer diameter of the cable (14) is smaller than the inner diameter of the limiting hole (12), one side of the outer surface of the cable (14) passes through the limiting hole (12), and the outer surface of the cable (14) is located inside the connecting ring plate (9).
4. A wire and cable stranding apparatus as defined in claim 1, wherein: The top end middle portion of the wire drum (7) is provided with a spline hole, one side of the outer surface of the spline shaft (6) is located in the spline hole, and the spline shaft (6) and the spline hole are mutually embedded.
5. A wire and cable stranding apparatus as defined in claim 1, wherein: The driving gear (4) is located inside the plurality of driven pinions (5), the driven pinions (5) are movably arranged near the outer surface of the driving gear (4), and the driving gear (4) and the driven pinions (5) are mutually engaged.