Paint dipping device for double-glass-fiber copper-clad flat wire

By designing a detachable filling and liquid storage device for the impregnation of copper flat wire, the problem of limited applicability of existing copper flat wire impregnation devices is solved, achieving the effect of quickly adapting to different processing needs and reducing costs.

CN223884209UActive Publication Date: 2026-02-06JIANGSU ANBO NEW MATERIAL TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202520150176.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-22
Publication Date
2026-02-06
Estimated Expiration
2035-01-22

AI Technical Summary

Technical Problem

In the existing technology, the enamel impregnation device for double glass filament-covered copper flat wire has a limited scope of application, is difficult to quickly adapt to the processing needs of copper flat wires of different sizes and quantities, and has a high replacement cost.

Method used

A coating impregnation device comprising a liquid reservoir, a filler, and an mounting component has been designed. The filler is detachably installed on the liquid reservoir. By replacing or modifying the filler, different processing requirements can be met, avoiding the need to replace the liquid reservoir, simplifying operation and reducing costs.

Benefits of technology

It enables rapid adaptation to the processing needs of copper flat wires of different sizes and quantities, reduces operational complexity and costs, and improves the flexibility and applicability of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of lapped wire processing, and discloses a paint dipping device for a double-glass-fiber lapped copper flat wire, which comprises a liquid storage part provided with a liquid storage cavity with an upward opening, the liquid storage cavity is used for loading paint, one end of the liquid storage part is provided with an inlet hole along the length direction of the liquid storage part, and the other end of the liquid storage part is provided with an outlet hole; the number of the filling pieces is two, the two filling pieces are arranged in the inlet hole and the outlet hole respectively, and each filling piece is provided with at least one open hole for the copper flat wire to penetrate through. And the number of the installation parts is two, and the two filling parts are detachably installed on the liquid storage part through the two installation parts correspondingly. The filling piece is installed on the liquid storage piece through the installation piece so as to be easily and rapidly separated from the liquid storage piece, the open holes allowing the copper flat wires to penetrate through are formed in the filling piece, when copper flat wires of different sizes need to be machined or copper flat wires of different numbers need to be machined at the same time, the filling piece can be transformed or replaced, the liquid storage piece does not need to be replaced, and the machining efficiency is improved. And different processing requirements can be quickly met.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to the technical field of wrapping wire processing, specifically relates to the impregnation device for double glass silk wrapped copper flat wire. BACKGROUND

[0002] In the wire and cable industry, double glass silk wrapped copper flat wire is a kind of high-performance, multipurpose wire product, and it is popular because of its excellent electrical performance, mechanical strength and corrosion resistance.Double glass silk wrapped copper flat wire is mainly made of high-purity copper flat wire as conductor, outer layer glass silk cloth and high-strength, corrosion-resistant insulating paint.In the production process of double glass silk wrapped copper flat wire, the impregnation step is crucial, and the impregnation quality directly affects the electrical performance, insulation effect and mechanical strength of the product.

[0003] Impregnation generally uses paint tank, paint tank is filled with paint, along the length direction of paint tank, the both ends of paint tank are provided with perforations, copper flat wire enters paint tank from one end through perforation and leaves paint tank from the other end.The number and size of perforations on the paint tank are fixed, while the processing requirements are not fixed, it may only need to impregnate a single copper flat wire, or it may need to impregnate multiple copper flat wires at the same time, and it may also face the situation of impregnating copper flat wires of different sizes, the application range of a single paint tank is limited, and the cost is high if different paint tanks are used. SUMMARY

[0004] In view of the defects of the prior art, the purpose of the utility model is to provide an impregnation device for double glass silk wrapped copper flat wire to solve the problems in the background art.

[0005] To solve the above technical problems, the utility model provides an impregnation device for double glass silk wrapped copper flat wire, comprising:

[0006] The liquid storage member has a liquid storage cavity with an opening facing upward, the liquid storage cavity is used to load paint, along the length direction of the liquid storage member, one end of the liquid storage member is provided with an inlet hole, and the other end is provided with an outlet hole;

[0007] The filling member is provided with two, and the two filling members are respectively arranged in the inlet hole and the outlet hole, and the filling member is provided with at least one opening for the copper flat wire to pass through;

[0008] The mounting member is provided with two, and the two filling members are respectively mounted on the liquid storage member through the two mounting members.

[0009] With this design, the filler is installed on the liquid storage unit via the mounting component, making it easy to quickly separate from the liquid storage unit. The opening for the copper flat wire to pass through is set on the filler. When it is necessary to process copper flat wires of different sizes or to process copper flat wires of different quantities at the same time, the filler can be modified or replaced, avoiding extensive modifications to the liquid storage unit and eliminating the need to replace the liquid storage unit. Moreover, the operation is simple, the cost is low, and it can quickly adapt to different processing needs.

[0010] Preferably, the mounting component includes a mounting plate and a telescopic component. The mounting plate is mounted on the liquid storage component, and the telescopic component is mounted on the corresponding filling component. The mounting plate is provided with a slot for the telescopic component to be inserted.

[0011] With this design, the telescopic component can extend and be inserted into the slot to secure the filler.

[0012] Preferably, a collection element is provided below both the inlet and outlet holes. The collection element is detachably installed on the liquid storage device by different fasteners. The collection element is used to collect paint that leaks out through the opening.

[0013] This design allows for the quick removal of the collection components to transfer the paint.

[0014] Preferably, the fixing components all include a connecting plate and a sliding component. The connecting plate is installed on the liquid storage component, and the sliding component is slidably connected to the corresponding collection component. The connecting plate is provided with a socket for the sliding component to be inserted.

[0015] With this design, the slider can be used to fix the collection piece by inserting it into the socket.

[0016] Preferably, at least one sealing element is provided above both the inlet and outlet holes. The sealing elements are slidably connected to the liquid storage device and can move vertically relative to the liquid storage device. The sealing elements are used to block the openings of the holes.

[0017] With this design, after the copper flat wire leaves the opening, the sealing component replaces the copper flat wire to prevent paint from leaking out through the opening.

[0018] Preferably, both the inlet and outlet are provided with limiting members, which are slidably connected to the liquid storage component. The limiting members can move relative to the liquid storage component along the width direction of the liquid storage component, and the sealing component is provided with an insertion port for the limiting members to pass through.

[0019] This design facilitates the sequential insertion and exit of copper flat wires through the inlet and outlet holes.

[0020] Preferably, the filler is provided with multiple openings for copper flat wires to pass through, and multiple sealing elements are provided above the inlet and outlet holes, with the number of sealing elements being the same as the number of openings.

[0021] This design facilitates the simultaneous impregnation of multiple copper flat wires.

[0022] As preferred, the blocking member near the inlet hole and the blocking member near the outlet hole are connected to the same connecting part respectively.

[0023] By such design, the operation burden of the operator is reduced.

[0024] The utility model discloses the beneficial effect that: filling piece is installed to liquid storage spare through mounting piece and is easy to separate with liquid storage spare quickly, the opening of copper flat wire is set up on filling piece, when the copper flat wire of different size needs to be processed or the copper flat wire of different quantity needs to be processed simultaneously, can reform or replace filling piece, avoid more reform to liquid storage spare, also need not replace liquid storage spare, and simple operation, cost is lower, can quickly adapt to different processing demand. BRIEF DESCRIPTION OF DRAWINGS

[0025] In order to more clearly illustrate the technical scheme in the embodiment of the utility model or prior art, the following will be briefly introduced to the drawing needed to be used in the embodiment or prior art description, obviously, for ordinary skilled person in the art, under the premise of not paying creative labor, still can obtain other drawings according to these drawings.

[0026] Figure 1 It is the structure schematic diagram of the copper flat wire when being processed by the impregnation device of the embodiment of the utility model;

[0027] Figure 2 It is the overall structure schematic diagram of the impregnation device of the embodiment of the utility model;

[0028] Figure 3 It is the local structure schematic diagram of the impregnation device of the embodiment of the utility model;

[0029] Figure 4 It is the structure schematic diagram of the mounting piece of the embodiment of the utility model;

[0030] Figure 5 It is the structure schematic diagram of the mounting plate of the embodiment of the utility model;

[0031] Figure 6 It is the structure schematic diagram of the collection spare and the fixing spare of the embodiment of the utility model;

[0032] Figure 7 It is the structure schematic diagram of the connecting plate of the embodiment of the utility model;

[0033] Figure 8 It is the structure schematic diagram of the liquid storage spare of the embodiment of the utility model.

[0034] The following are the signs of the drawings:

[0035] 1, liquid storage spare;11, liquid storage cavity;12, inlet hole;13, outlet hole;

[0036] 2, filling piece; 21, opening;

[0037] 3, mounting piece; 31, mounting plate; 32, telescopic piece; 311, slot;

[0038] 4, collecting piece;

[0039] 5, fixing piece; 51, connecting plate; 52, sliding piece; 511, socket;

[0040] 6, plugging piece; 61, spout;

[0041] 7, limiting piece;

[0042] 8, connecting part.

[0043] In the drawings, the same components use the same reference signs. The drawings are not drawn according to the actual scale. DETAILED DESCRIPTION

[0044] The technical scheme in the embodiments of the present application will be described clearly and completely below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0045] Embodiment 1

[0046] As shown in the drawings, the present application provides a double glass silk copper flat wire paint dipping device, comprising: Figures 1 to 8 The liquid storage piece 1 has a liquid storage cavity 11 with an opening upward, the liquid storage cavity 11 is used for loading paint, along the length direction of the liquid storage piece 1, one end of the liquid storage piece 1 is provided with an inlet hole 12, and the other end is provided with an outlet hole 13;

[0047] The filling piece 2 is provided with two, and the two filling pieces 2 are respectively arranged in the inlet hole 12 and the outlet hole 13, and the filling piece 2 is provided with at least one opening 21 for the copper flat wire to pass through;

[0048] The mounting piece 3 is provided with two, and the two filling pieces 2 are respectively mounted on the liquid storage piece 1 through the two mounting pieces 3 in a detachable manner.

[0049] It should be emphasized that the present application can only process a single copper flat wire, and at the same time, the present application can process the copper flat wire after being wound on the winding disc. For the latter, the present application can process multiple copper flat wires at the same time. In the processing process, the existing unwinding device is used to unwind the copper flat wire, which is not described in detail as prior art.

[0050]

[0051] ​When the paint dipping process is performed, the copper flat wire is first inserted into the two openings 21 to pass through the liquid storage cavity 11, and then paint is injected into the liquid storage cavity 11 to avoid the leakage of a large amount of paint. The number of openings 21 on the two filling pieces 2 is the same.

[0052] The formula of the paint may vary according to specific requirements, but generally includes resin, solvent and other additives to achieve the required insulation performance and physical properties.

[0053] The filling piece 2 is installed on the liquid storage piece 1 by the mounting piece 3 to facilitate quick separation from the liquid storage piece 1. The opening 21 for passing through the copper flat wire is provided on the filling piece 2. When the copper flat wires of different sizes need to be processed or a plurality of copper flat wires need to be processed at the same time, the filling piece 2 can be modified or replaced, avoiding the need to modify the liquid storage piece 1 and the need to replace the liquid storage piece 1, and the operation is simple, the cost is low, and different processing requirements can be quickly adapted.

[0054] The filling piece 2 can be filled into the hole 12 and the outlet hole 13. The cross-sectional size of the opening 21 can be adapted to the cross-sectional size of the copper flat wire. Generally, the cross-sectional size of the opening 21 is slightly larger than the cross-sectional size of the copper flat wire. For example, for ease of illustration, the cross-sections of the opening 21 and the copper flat wire are circular, the diameter of the copper flat wire is 2 mm, and the diameter of the opening 21 is 2.1 mm, so that only a small amount of paint can leak out through the opening 21.

[0055] It should be emphasized that, in this embodiment, the copper flat wire mentioned refers to the copper flat wire after being wrapped.

[0056] Embodiment 2

[0057] In this embodiment, the mounting piece 3 includes a mounting plate 31 and a telescopic piece 32. The mounting plate 31 is installed on the liquid storage piece 1, and the telescopic piece 32 is installed on the corresponding filling piece 2. The mounting plate 31 is provided with a slot 311 for inserting the telescopic piece 32.

[0058] Optionally, the telescopic piece 32 is provided as a telescopic rod, such as two rod-shaped structures that are nested. One rod-shaped structure can move relative to the other rod-shaped structure to achieve the telescopic function.

[0059] The telescopic piece 32 can be inserted into the slot 311 to fix the filling piece 2.

[0060] Optionally, the mounting piece 3 includes two mounting plates 31 and two telescopic pieces 32.

[0061] Embodiment 3

[0062] In this embodiment, the inlet hole 12 and the outlet hole 13 are both provided with a collection piece 4, which is detachably installed on the liquid storage piece 1 by different fixing pieces 5. The collection piece 4 is used to collect the paint that leaks out through the opening 21.

[0063] Collection component 4 can be a square box structure.

[0064] The collection component 4 is detachably installed on the liquid storage component 1 via the fastener 5, and the collection component 4 can be quickly removed to transfer the paint.

[0065] Example 4

[0066] In this embodiment, each fixing member 5 includes a connecting plate 51 and a sliding member 52. The connecting plate 51 is installed on the liquid storage member 1, and the sliding member 52 is slidably connected to the corresponding collecting member 4. The connecting plate 51 is provided with an insertion hole 511 for the sliding member 52 to be inserted.

[0067] It should be noted that when two structures are slidably connected, they can be connected by means of sliding grooves, which is existing technology and will not be described in detail. When two structures are rotatably connected, they can be connected by means of rotating shafts, which is existing technology and will not be described in detail. When two structures are connected, they can be connected by means of threaded connection or fixed connection, depending on the actual situation. This is existing technology and will not be described in detail.

[0068] It should be noted that a single collecting element 4 can be installed below the inlet hole 12 and the outlet hole 13. The single collecting element 4 collects the paint that leaks out through the multiple adjacent openings 21. Multiple collecting elements 4 can also be installed below the inlet hole 12 and the outlet hole 13, or the collecting element 4 may include multiple collecting boxes. No specific limitation is made here. Multiple fixing elements 5 can be set, or the fixing elements 5 may include multiple connecting plates 51 and multiple sliding elements 52. No specific limitation is made here.

[0069] Optionally, the collecting component 4 includes multiple collecting boxes, the connecting plate 51 includes multiple connecting sub-plates corresponding to the collecting boxes, and the sliding component 52 includes multiple sliding sub-components corresponding to the collecting boxes. The collecting boxes are installed on the liquid storage component 1, the connecting sub-plates are installed on the liquid storage component 1, and the sliding sub-components are slidably connected to the corresponding collecting boxes. The connecting sub-plate is provided with an insertion hole 511 for the sliding sub-components to be inserted.

[0070] Example 5

[0071] In this embodiment, at least one sealing member 6 is provided above both the inlet hole 12 and the outlet hole 13. The sealing member 6 is slidably connected to the liquid storage member 1. The sealing member 6 can move vertically relative to the liquid storage member 1. The sealing member 6 is used to block the opening of the opening 21.

[0072] The way in which the sealing component 6 and the liquid storage component 1 are slidably connected includes, but is not limited to, setting a sliding groove on the liquid storage component 1. The sliding connection method is a conventional method and is not specifically limited here.

[0073] The blocking member 6 is used to block the opening of the opening 21, and after the copper flat wire leaves the opening 21, the blocking member 6 replaces the copper flat wire to prevent the paint from leaking out through the opening 21.

[0074] Embodiment 6

[0075] In this embodiment, the limiting member 7 is arranged above the inlet hole 12 and the outlet hole 13, and the limiting member 7 is slidingly connected to the liquid storage member 1. The limiting member 7 can move along the width direction of the liquid storage member 1 relative to the liquid storage member 1. The blocking member 6 is provided with a socket 61 for the limiting member 7 to pass through.

[0076] As mentioned above, during the paint dipping process, the copper flat wire is first passed through the two openings 21 to pass through the liquid storage cavity 11, and then paint is injected into the liquid storage cavity 11. Before this process, the limiting member 7 can be operated to pass through the socket 61 to limit the downward movement of the blocking member 6, thereby facilitating the sequential passing of the copper flat wire through the two openings 21.

[0077] Embodiment 7

[0078] In this embodiment, the filling member 2 is provided with a plurality of openings 21 for the copper flat wire to pass through. The inlet hole 12 and the outlet hole 13 are each provided with a plurality of blocking members 6, and the number of blocking members 6 is the same as the number of openings 21.

[0079] The plurality of openings 21 facilitates simultaneous paint dipping of multiple copper flat wires.

[0080] The plurality of blocking members 6 avoids the closing and opening of a single opening 21 affecting other openings 21.

[0081] When the blocking member 6 blocks the opening 21, it is considered that the opening 21 is closed, and vice versa.

[0082] Embodiment 8

[0083] In this embodiment, the blocking members 6 near the inlet hole 12 and the blocking members 6 near the outlet hole 13 are respectively connected to the same connecting part 8.

[0084] All the blocking members 6 can be divided into two groups. Along the length direction of the liquid storage member 1, the blocking members 6 at one end of the liquid storage member 1 are considered as one group of blocking members 6. The blocking members 6 in the same group are connected to the same connecting part 8, which facilitates synchronous movement of the blocking members 6 in the same group and reduces the operation burden of the operator.

[0085] In some cases, multiple copper flat wires are simultaneously subjected to the paint dipping treatment, and each copper flat wire is synchronously moved so as to synchronously receive and end the paint dipping treatment; before the paint dipping, the limiting piece 7 only needs to be arranged in the single socket 61 closest to the limiting piece 7 among the multiple adjacent sockets 61 to support a group of the blocking pieces 6; after each copper flat wire is arranged in the liquid storage cavity 11, the limiting piece 7 is removed, and each blocking piece 6 is moved downward to be attached to the copper flat wire; when the copper flat wire moves out of the opening 21, the copper flat wire cannot hinder the downward movement of the blocking piece 6, and the blocking piece 6 can timely and quickly block the opening of the opening 21, so as to avoid the leakage of more paint.

[0086] In the description of the present specification, the description of the terms "one embodiment", "example", "specific example" and the like means that the specific features, structures, materials or characteristics described in combination with the embodiment or example are contained in at least one embodiment or example of the present application. In the present specification, the illustrative description of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0087] The basic principles, main features and advantages of the present application have been shown and described above. It should be understood by those skilled in the art that the present application is not limited by the above embodiments, and the above embodiments and descriptions in the specification are only to illustrate the principles of the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements all fall within the scope of the claimed present application.

Claims

1. A device for impregnating glass braid copper flat wire, characterized in that, The application relates to a paint filling device. The paint filling device comprises a liquid storage part (1) with an upwardly-open liquid storage cavity (11) for loading paint, an inlet hole (12) at one end of the liquid storage part (1) along the length direction of the liquid storage part (1), and an outlet hole (13) at the other end of the liquid storage part (1); two filling parts (2) are arranged in the inlet hole (12) and the outlet hole (13) respectively, and each of the filling parts (2) is provided with at least one opening (21) for passing a copper flat wire; two mounting parts (3) are arranged, and the two filling parts (2) are detachably mounted on the liquid storage part (1) through the two mounting parts (3). The mounting part (3) comprises a mounting plate (31) and an extension part (32), the mounting plate (31) is mounted on the liquid storage part (1), the extension part (32) is mounted on the corresponding filling part (2), and the mounting plate (31) is provided with a slot (311) for inserting the extension part (32). The inlet hole (12) and the outlet hole (13) are both provided with a collecting part (4) which is detachably mounted on the liquid storage part (1) through different fixing parts (5), and the collecting part (4) is used for collecting the paint leaked through the opening (21).

2. The device for dipping paint for double glass silk covered copper flat wire according to claim 1, characterized in that, The fixing part (5) comprises a connecting plate (51) and a sliding part (52), the connecting plate (51) is mounted on the liquid storage part (1), the sliding part (52) is slidingly connected to the corresponding collecting part (4), and the connecting plate (51) is provided with a plug hole (511) for inserting the sliding part (52).

3. The device for dipping paint for double glass silk covered copper flat wire according to claim 2, characterized in that, The inlet hole (12) and the outlet hole (13) are both provided with at least one sealing part (6) which is slidingly connected to the liquid storage part (1) and can move along the vertical direction relative to the liquid storage part (1), and the sealing part (6) is used for sealing the opening (21).

4. The device for dipping paint for double glass silk covered copper flat wire according to claim 3, characterized in that, The inlet hole (12) and the outlet hole (13) are both provided with a limiting part (7) which is slidingly connected to the liquid storage part (1) and can move along the width direction of the liquid storage part (1) relative to the liquid storage part (1), and the sealing part (6) is provided with a socket (61) for passing the limiting part (7).

5. The device for dipping paint for double glass silk covered copper flat wire according to claim 4, characterized in that, The filling part (2) is provided with a plurality of openings (21) for passing the copper flat wire, and the inlet hole (12) and the outlet hole (13) are both provided with a plurality of sealing parts (6), and the number of the sealing parts (6) is the same as that of the openings (21).

6. The device for dipping paint for double glass silk covered copper flat wire according to claim 5, characterized in that, The sealing parts (6) near the inlet hole (12) and the sealing parts (6) near the outlet hole (13) are connected to the same connecting part (8) respectively.

7. The device for dipping paint for double glass silk covered copper flat wire according to claim 6, characterized in that, ​ 8. The device for dipping paint for double glass silk covered copper flat wire according to claim 7, characterized in that, ​