Meat-shell separation equipment for shrimp meat production
By designing a shrimp production equipment with a spiral shaft and a double-layer filtration system, the problems of low efficiency and easy damage to shrimp in traditional equipment have been solved. This equipment achieves efficient and low-energy separation of shrimp from their shells, improving production efficiency and product quality.
Patent Information
- Application Number
- CN202520503285.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-21
- Publication Date
- 2026-02-10
- Estimated Expiration
- 2035-03-21
AI Technical Summary
Traditional shrimp processing equipment cannot efficiently process large quantities of shrimp, resulting in low production efficiency, easy damage to shrimp, and high energy consumption, which increases production costs.
A shrimp meat and shell separation device for shrimp production, including a feeding mechanism, a spiral shaft, and a dual filtration system, was designed. The device uses a spiral shaft and a double-layer filter disc with a reinforcing rod, combined with a protective cover and a sealing cap to ensure the stability and hygiene of the equipment. The separation accuracy is improved by using a shell-breaking cylinder.
This improved the efficiency of separating shrimp meat from its shell, reduced the breakage rate of shrimp meat, lowered energy consumption, and ensured food safety and production efficiency.
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Figure CN223886112U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of shrimp production technology, specifically a shrimp meat and shell separation device for shrimp production. Background Technology
[0002] Shrimp production technology refers to a series of processing steps to extract shrimp meat from freshly caught or farmed shrimp. It mainly includes preliminary treatment (such as cleaning and removing unwanted parts), shelling and deveining (using mechanical or manual methods to remove the shrimp shell and intestinal tract), sorting and screening (classifying shrimp meat according to size, color, and other characteristics), cleaning and disinfection (ensuring shrimp meat meets food safety standards), and packaging and storage (processed shrimp meat is rapidly frozen, packaged, and stored under appropriate conditions to maintain its freshness and quality).
[0003] However, traditional equipment cannot efficiently process large quantities of shrimp, resulting in low production efficiency. Furthermore, during the separation process, shrimp meat is easily damaged due to improper mechanical operation or unreasonable design, affecting product quality. In addition, some equipment consumes more energy to achieve better separation results, increasing production costs. Utility Model Content
[0004] The purpose of this section is to outline some aspects of embodiments of the present invention and to briefly describe some preferred embodiments. Simplifications or omissions may be made in this section, as well as in the abstract and title of this application, to avoid obscuring the purpose of these documents; however, such simplifications or omissions should not be construed as limiting the scope of the present invention.
[0005] To achieve the above objectives, this utility model provides the following technical solution:
[0006] A shrimp meat and shell separation device for shrimp production includes a mounting plate, on one side of which a feeding mechanism is fixedly connected.
[0007] The feeding mechanism includes a housing, a drive motor, a screw shaft, a first filter disc, a reinforcing rod, and a second filter disc. The housing is fixedly installed on one side of the mounting plate, the drive motor is fixedly installed on the other side of the mounting plate, the screw shaft is fixedly connected to the output end of the drive motor, the first filter disc is fixedly installed on one side of the inner cavity of the housing, the reinforcing rod is fixedly installed on the surface of the first filter disc, and the second filter disc is fixedly installed on one side of the reinforcing rod.
[0008] As a further improvement of this utility model: a feed funnel is installed on the top of the housing, and mounting screws are threaded onto the surface of the mounting plate.
[0009] As a further improvement of this utility model: a connector is fixedly installed on one side of the second filter disc, and a protective cover is fixedly installed on the outside of the connector.
[0010] As a further improvement of this utility model: a threaded groove is provided on one side of the inner wall of the protective cover, and a sealing cap is threadedly installed on the outer side of the threaded groove.
[0011] As a further embodiment of this utility model: a driving power supply is fixedly installed in the middle part of the surface of the sealing cover, and a threaded shaft is fixedly connected to the output end of the driving power supply.
[0012] As a further embodiment of this utility model: a shell-breaking cylinder is fixedly installed on the surface of the threaded shaft, and a round hole is opened on the surface of the shell-breaking cylinder.
[0013] As a further improvement of this utility model: the filter diameter of the first filter disc is larger than the filter diameter of the second filter disc, and the number of reinforcing rods is four.
[0014] As a further improvement of this utility model, the sealing cap, protective cover, and threaded groove are connecting components used in conjunction with each other.
[0015] Compared with the prior art, the beneficial effects of this utility model are:
[0016] 1. This utility model achieves effective conveying and preliminary screening of shrimp by setting up a feeding mechanism, in which a spiral shaft and a dual filtration system are configured, thereby improving the efficiency of separating shrimp meat from the shell. In addition, by using reinforcing rods to enhance structural stability and setting filter discs with different pore sizes, it ensures that the equipment can adapt to the processing needs of shrimp of different sizes, while reducing the breakage rate of shrimp meat during the separation process.
[0017] 2. This utility model, through the design of protective cover, threaded groove and sealing cover, not only ensures the cleanliness of the internal environment of the equipment, but also facilitates the daily maintenance and cleaning work of users. In addition, the round hole design on the surface of the shell-breaking cylinder helps to further improve the separation effect of shrimp meat from shells, while the combination of drive power supply and threaded shaft provides additional power support for the equipment, making the entire separation process more efficient and smooth. Attached Figure Description
[0018] Figure 1 This is a schematic diagram of a shrimp meat and shell separation device used in shrimp production.
[0019] Figure 2 An exploded view of the protective cover structure in a shrimp meat and shell separation device;
[0020] Figure 3 This is a schematic diagram of the feeding mechanism in a shrimp meat and shell separation device for shrimp production.
[0021] Figure 4 A schematic diagram of the shell-breaking cylinder structure in a shrimp meat and shell separation device for shrimp production;
[0022] Figure 5 This is a partial schematic diagram of the feeding mechanism in a shrimp meat and shell separation device.
[0023] In the diagram: 1. Mounting plate; 2. Feeding mechanism; 201. Housing; 202. Drive motor; 203. Screw shaft; 204. First filter plate; 205. Reinforcing rod; 206. Second filter plate; 3. Feed hopper; 4. Mounting screw; 5. Connector; 6. Protective cover; 7. Threaded groove; 8. Sealing cover; 9. Drive power supply; 10. Threaded shaft; 11. Shell breaking cylinder; 12. Round hole. Detailed Implementation
[0024] To make the above-mentioned objectives, features and advantages of this utility model more readily understood, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.
[0025] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0026] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single embodiment or an embodiment selectively excluded from other embodiments. Example
[0027] Please see Figure 1-5 This is the first embodiment of the present utility model. This embodiment provides a meat and shell separation device for shrimp production, including a mounting plate 1, and a feeding mechanism 2 is fixedly connected to one side of the mounting plate 1.
[0028] The feeding mechanism 2 includes a housing 201, a drive motor 202, a screw shaft 203, a first filter disc 204, a reinforcing rod 205, and a second filter disc 206. The housing 201 is fixedly installed on one side of the mounting plate 1, the drive motor 202 is fixedly installed on the other side of the mounting plate 1, the screw shaft 203 is fixedly connected to the output end of the drive motor 202, the first filter disc 204 is fixedly installed on one side of the inner cavity of the housing 201, the reinforcing rod 205 is fixedly installed on the surface of the first filter disc 204, and the second filter disc 206 is fixedly installed on one side of the reinforcing rod 205.
[0029] Specifically, a feed funnel 3 is installed on the top of the housing 201, and mounting screws 4 are threaded onto the surface of the mounting plate 1.
[0030] Furthermore, by setting a feeding funnel 3 on the top of the shell 201, the shrimp raw materials can be fed smoothly, reducing the need for manual operation, improving the feeding speed and production efficiency. In addition, the feeding funnel 3 adopts a snap-fit installation method, which is convenient for disassembly and cleaning, helps to maintain the cleanliness of the equipment, avoids cross-contamination, and ensures food safety.
[0031] Specifically, a connector 5 is fixedly installed on one side of the second filter disc 206, and a protective cover 6 is fixedly installed on the outside of the connector 5.
[0032] Furthermore, the presence of the protective cover 6 can effectively protect the internal components from the influence of the external environment, such as preventing moisture, dust and other impurities from entering the equipment and avoiding the adverse effects of these factors on the operation of the equipment. At the same time, the protective cover also provides additional safety for operators, reducing the risk of injury caused by accidental contact with rotating or high-temperature parts.
[0033] Specifically, a threaded groove 7 is provided on one side of the inner wall of the protective cover 6, and a sealing cap 8 is threaded on the outer side of the threaded groove 7.
[0034] Furthermore, by setting a threaded groove 7 on the inner wall of the protective cover 6 and using a matching sealing cap 8 for threaded installation, the sealing performance inside the equipment can be significantly improved. The design effectively prevents external moisture, dust and other contaminants from entering the equipment, ensuring hygienic conditions during shrimp processing and helping to maintain food safety and quality.
[0035] In operation, the prepared shrimp raw materials are first added to the equipment through the feeding funnel 3. The feeding funnel 3 uses a snap-fit installation method, facilitating disassembly and cleaning, ensuring hygienic conditions for each use. After starting the drive motor 202, the spiral shaft 203 begins to rotate, propelling the shrimp raw materials forward. Through the screening process of the first filter disc 204 and the second filter disc 206, the shrimp meat is effectively separated from its shell. During this process, the reinforcing rod 205 enhances the structural stability, ensuring stable operation even under high load conditions. The protective cover 6 and its sealing cap 8 effectively prevent external contaminants from entering the equipment, ensuring hygienic safety during shrimp processing.
[0036] In summary, the use of the spiral shaft 203 in conjunction with a double-layer filtration system (first filter plate 204 and second filter plate 206) achieves efficient separation of shrimp meat from shells. Secondly, the design of the feeding funnel 3 optimizes the feeding process, reduces the need for manual operation, and improves work efficiency. Furthermore, the application of the protective cover 6 and the sealing cover 8 greatly enhances the sealing and safety of the equipment, ensuring hygienic conditions during food processing. In addition, the reinforcement rod 205 not only strengthens the overall structural stability of the equipment but also reduces the breakage rate of shrimp meat during processing. Example
[0037] Please see Figure 1-5 This is the second embodiment of the present utility model.
[0038] Specifically, a drive power supply 9 is fixedly installed in the middle part of the surface of the sealing cover 8, and a threaded shaft 10 is fixedly connected to the output end of the drive power supply 9.
[0039] Furthermore, the design enables the drive power supply 9 to directly power the threaded shaft 10. By integrating the drive power supply 9 into the sealing cover 8, not only is space saved, but the overall layout of the equipment is also simplified. In addition, this method facilitates maintenance and replacement of the drive power supply, improving operational convenience.
[0040] Specifically, a shell-breaking cylinder 11 is fixedly installed on the surface of the threaded shaft 10, and a round hole 12 is opened on the surface of the shell-breaking cylinder 11.
[0041] Furthermore, the design of the shell-breaking cylinder 11 helps to further improve the separation efficiency of shrimp meat from the shell. The round holes 12 on the surface allow smaller shrimp meat or debris to pass through, while preventing larger shrimp shells from entering the subsequent processing stage. This not only improves the separation accuracy but also effectively reduces the breakage rate of shrimp meat during processing.
[0042] Specifically, the filter port diameter of the first filter disc 204 is larger than that of the second filter disc 206, and the number of reinforcing rods 205 is four.
[0043] Furthermore, the design ensures that shrimp meat can be gradually separated into finer components after initial screening. A larger filter opening is suitable for primary screening, while a smaller opening is used for fine screening, guaranteeing the high quality of the final product. Four reinforcing rods (205) enhance structural stability, ensuring the equipment is not easily damaged under high loads.
[0044] Specifically, the sealing cap 8, the protective cover 6, and the threaded groove 7 are connecting parts that work together.
[0045] Furthermore, the design ensures tight connections and good sealing of internal components to prevent external contaminants from entering. The easy-to-disassemble design also facilitates daily cleaning and maintenance, extends the service life of the equipment, and improves work efficiency.
[0046] In summary, a series of innovative designs have significantly improved the efficiency and quality of shrimp production. The use of a spiral shaft 203 combined with a double-layer filtration system (first filter plate 204 and second filter plate 206) achieves efficient separation of shrimp meat from shells. The feeding funnel 3 optimizes the feeding process and reduces manual labor requirements. The protective cover 6 and its sealing cap 8 effectively enhance the sealing and safety of the equipment, ensuring hygienic conditions for food processing. The round hole 12 on the shell-breaking cylinder 11 further improves the separation accuracy. The reinforcing rod 205 enhances the stability and durability of the equipment.
[0047] It is important to note that the constructions and arrangements of this application shown in several different exemplary embodiments are merely illustrative. Although only a few embodiments are described in detail in this disclosure, those who consult this disclosure will readily understand that many modifications are possible (e.g., changes in the size, dimensions, structure, shape, and proportions of various elements, as well as parameter values (e.g., temperature, pressure, etc.), mounting arrangements, use of materials, color, orientation, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in this application). For example, an element shown as integrally formed may be composed of multiple parts or elements, the position of elements may be inverted or otherwise altered, and the nature or number or position of discrete elements may be changed or altered. Therefore, all such modifications are intended to be included within the scope of this utility model. The order or sequence of any process or method steps may be changed or rearranged according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure described herein that performs the function, and not only structural equivalents but also equivalent structures. Without departing from the scope of this invention, other substitutions, modifications, alterations, and omissions may be made in the design, operation, and arrangement of the exemplary embodiments. Therefore, this invention is not limited to the specific embodiments, but extends to various modifications that still fall within the scope of the appended claims.
[0048] Furthermore, in order to provide a concise description of exemplary embodiments, not all features of actual embodiments (i.e., those features that are not relevant to the best mode of carrying out the present invention as currently considered, or those features that are not relevant to implementing the present invention) may be omitted.
[0049] It should be understood that numerous specific implementation decisions can be made during the development of any actual implementation method, and in any engineering or design project. Such development efforts may be complex and time-consuming, but for those of ordinary skill in the art who benefit from this disclosure, the development effort will be a routine work of design, manufacturing, and production without requiring much experimentation.
[0050] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.
Claims
1. A shrimp meat and shell separation device for shrimp production, comprising an installation plate (1), characterized in that: A feeding mechanism (2) is fixedly connected to one side of the mounting plate (1); The feeding mechanism (2) includes a housing (201), a drive motor (202), a screw shaft (203), a first filter disc (204), a reinforcing rod (205), and a second filter disc (206). The housing (201) is fixedly installed on one side of the mounting plate (1), the drive motor (202) is fixedly installed on the other side of the mounting plate (1), the screw shaft (203) is fixedly connected to the output end of the drive motor (202), the first filter disc (204) is fixedly installed on one side of the inner cavity of the housing (201), the reinforcing rod (205) is fixedly installed on the surface of the first filter disc (204), and the second filter disc (206) is fixedly installed on one side of the reinforcing rod (205).
2. The shrimp meat and shell separation equipment according to claim 1, characterized in that: The top of the housing (201) is fitted with a feed funnel (3), and the surface of the mounting plate (1) is threaded with mounting screws (4).
3. The shrimp meat and shell separation equipment according to claim 1, characterized in that: A connector (5) is fixedly installed on one side of the second filter disc (206), and a protective cover (6) is fixedly installed on the outside of the connector (5).
4. The shrimp meat and shell separation equipment according to claim 3, characterized in that: A threaded groove (7) is provided on one side of the inner wall of the protective cover (6), and a sealing cap (8) is threaded on the outer side of the threaded groove (7).
5. The shrimp meat and shell separation equipment according to claim 4, characterized in that: A drive power supply (9) is fixedly installed in the middle part of the surface of the sealing cover (8), and a threaded shaft (10) is fixedly connected to the output end of the drive power supply (9).
6. The shrimp meat and shell separation equipment according to claim 5, characterized in that: A shell-breaking cylinder (11) is fixedly installed on the surface of the threaded shaft (10), and a round hole (12) is opened on the surface of the shell-breaking cylinder (11).
7. The shrimp meat and shell separation equipment according to claim 1, characterized in that: The filter diameter of the first filter disc (204) is larger than that of the second filter disc (206), and the number of reinforcing rods (205) is four.
8. The shrimp meat and shell separation equipment according to claim 4, characterized in that: The sealing cap (8), protective cover (6) and threaded groove (7) are connecting parts that work together.