Biogas and biogas residue combined recovery device

Abstract

The utility model relates to the technical field of renewable energy equipment, in particular to a biogas and biogas residue combined recovery device which comprises a bottom plate, a transmission assembly arranged at the top of the bottom plate, a filtering assembly located on one side of the transmission assembly and a collecting device arranged on the side portion of the filtering assembly. The interior of the recycling barrel body is divided into three stages of filtering spaces through the coarse material filtering barrel and the fine material filtering barrel, the primary pulp inlet layer, the coarse residue filtering layer and the fine residue filtering layer are formed, the filtering hole diameters are different, the filtering holes are distributed in a staggered mode, multi-stage and efficient filtering can be carried out on biogas residues, the filtering precision and effect are improved, and the recycling efficiency is improved. And a first recycling cavity and a second recycling cavity in the first rotating pipe and the second rotating pipe are matched with recycling holes in the tops, so that the materials in different filtering stages can be collected respectively, subsequent classified recycling and treatment of the materials with different components are facilitated, and the recycling rate of resources is increased.

Description

Technical Field

[0001] This application relates to the field of renewable energy equipment technology, and in particular to a biogas and biogas residue combined recycling device. Background Technology

[0002] Against the backdrop of increasingly prominent energy and environmental protection demands, biogas, as a clean and renewable energy source, has attracted much attention for its development and utilization. The biogas production process generates a large amount of biogas residue, which, if not properly handled, can not only waste resources but also pollute the environment. Traditional biogas residue treatment methods have many drawbacks, such as the extremely low efficiency of manual residue separation, making it difficult to meet the processing needs of large-scale biogas projects.

[0003] Patent publication number: CN220393721U, discloses a biogas and biogas residue combined recovery device, including a base. Four self-locking casters are fixedly connected to the four corners of the base's bottom. An anaerobic reactor body is located at the center of the top of the base. A jack is located on the top of the anaerobic reactor body. A discharge port is located at the bottom of the anaerobic reactor body, penetrating the base. A protective cover is installed outside the anaerobic reactor body. A pressure monitoring module is fixedly connected to the bottom of the protective cover, and a blower is embedded and fixedly connected to the top of the protective cover. This invention utilizes the cooperation between the pressure monitoring module, the protective cover, and the emergency valve. When recovering biogas and biogas slurry produced by the anaerobic reactor, if a biogas leak occurs, the pressure inside the protective cover gradually increases, causing fluctuations in the pressure monitoring module data. This provides an alert to personnel, facilitating timely response and protecting their safety, thus improving the safety of the biogas and biogas residue combined recovery device.

[0004] Regarding the aforementioned technologies, the inventors have discovered the following shortcomings: While the device, through the cooperation of a pressure monitoring module, protective cover, and emergency valve, can alert workers in the event of a biogas leak, it has limitations in terms of material recovery efficiency and quality. It lacks an effective filtration and classification recovery mechanism for biogas residue, making it difficult to meet the need for precise separation of materials of different particle sizes within the residue, resulting in significant resource waste. Furthermore, the device is also deficient in automated operation and material handling efficiency, failing to meet the high-efficiency processing requirements of large-scale biogas projects. Utility Model Content

[0005] In view of the shortcomings of the prior art and in order to solve the problems mentioned in the background art, this application provides a biogas and biogas residue combined recycling device.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a biogas and biogas residue combined recycling device, comprising: a base plate, a transmission assembly disposed on the top of the base plate, a filter assembly located on one side of the transmission assembly, and a collection device disposed on the side of the filter assembly.

[0007] A filter assembly includes a vertically arranged first rotating tube, a first limiting sleeve sleeved outside the first rotating tube, a recovery cylinder funnel fixedly connected to the bottom of the first limiting sleeve, a second limiting sleeve disposed at the bottom of the recovery cylinder funnel, and a second rotating tube sleeved inside the second limiting sleeve. The recovery cylinder funnel contains a coarse material filter cylinder and a fine material filter cylinder arranged coaxially, and the bottom of the fine material filter cylinder is connected to the filter cylinder funnel. A first recovery chamber is formed inside the first rotating tube, and a second recovery chamber is formed inside the second rotating tube. Both the first recovery chamber and the second recovery chamber are provided with recovery holes at their tops.

[0008] Optionally, the filtration assembly further includes: a recovery cylinder body surrounding the coarse material filter cylinder and the fine material filter cylinder, a discharge pipe connected to the side of the recovery cylinder body, a feed pipe disposed at the top of the recovery cylinder body, and a booster pump installed at the feed pipe; the coarse material filter cylinder and the fine material filter cylinder divide the interior of the recovery cylinder body into three-stage filtration spaces, wherein a raw slurry inlet layer is formed inside the coarse material filter cylinder, a coarse slag filtration layer is formed between the coarse material filter cylinder and the fine material filter cylinder, and a fine slag filtration layer is formed outside the fine material filter cylinder.

[0009] Optionally, the transmission assembly includes: a bracket fixed to a base plate, a motor mounting plate mounted on the bracket, a servo motor mounted on the motor mounting plate, a drive gear connected to the output end of the servo motor, a double rack slider meshing with the drive gear, a limiting groove on the double rack slider, a longitudinal slide rod penetrating the limiting groove, and a first driven gear and a second driven gear meshing with both sides of the double rack slider respectively. The first driven gear is fixedly connected to a first rotating tube, and the second driven gear is fixedly connected to a second rotating tube. The double rack slider meshes with the drive gear and the two driven gears to realize the conversion and transmission of power, and can also perform linear motion under the constraint of the limiting groove and the longitudinal slide rod.

[0010] Optionally, the filter pore diameter of the coarse material filter cartridge is 2-5 mm, and the filter pore diameter of the fine material filter cartridge is 0.5-1 mm, and the filter pores of the coarse material filter cartridge and the fine material filter cartridge are staggered.

[0011] Optionally, the bottoms of both the first and second recovery chambers are connected to the collection device via pipes, and the recovery cylinder funnel is fixedly installed at the bottom of the recovery cylinder body via a flange structure.

[0012] Optionally, the coarse material filter cartridge and the fine material filter cartridge divide the interior of the recovery cartridge body into three-stage filtration spaces. The coarse material filter cartridge forms a raw slurry inlet layer, the coarse material filter cartridge and the fine material filter cartridge form a coarse slag filter layer, and the fine material filter cartridge forms a fine slag filter layer on the outside.

[0013] In summary, this application includes the following beneficial technical effects:

[0014] 1. In use, this utility model divides the interior of the recovery cylinder into three-stage filtration spaces through coarse and fine material filter cylinders, forming a raw slurry inlet layer, a coarse residue filtration layer, and a fine residue filtration layer, respectively. The filter pores have different diameters and are staggered, enabling multi-stage and efficient filtration of biogas and biogas residue, improving filtration accuracy and effect, and achieving effective separation of materials with different particle sizes. The first and second recovery chambers inside the first and second rotating pipes, together with the recovery holes at the top, can collect materials from different filtration stages, facilitating subsequent classification, recycling, and processing of materials with different components, thereby improving the resource recycling rate.

[0015] 2. In use, this utility model provides power through a servo motor, and through the transmission of the driving gear, the double rack slider, the first driven gear, and the second driven gear, the rotational motion of the motor can be accurately converted into the rotational motion of the first and second rotating tubes. The power transmission process is efficient and stable, ensuring reliable operation of the device. The slot and the longitudinal slide bar precisely constrain the movement of the double rack slider, allowing it to move only along the longitudinal slide bar direction, ensuring the accuracy and stability of the entire transmission process, and helping to improve the overall operating accuracy of the device. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of the device in the embodiments of this application;

[0017] Figure 2 This is a schematic diagram of a partial structure of the device in an embodiment of this application;

[0018] Figure 3 This is a partial structural diagram of the filtering component in an embodiment of this application;

[0019] Figure 4 This is a schematic diagram of a partial structure installation of the filter component in an embodiment of this application;

[0020] Reference numerals: 1. Base plate; 2. Transmission assembly; 201. Bracket; 202. Motor mounting plate; 203. Servo motor; 204. Drive gear; 205. Double rack and pinion slider; 206. Limiting groove; 207. Longitudinal slide bar; 208. First driven gear; 209. Second driven gear; 3. Filter assembly; 301. First rotating tube; 302. First limiting sleeve; 303. Recovery cylinder funnel; 304. Second limiting sleeve; 305. Second rotating tube; 306. Coarse material filter cylinder; 307. Fine material filter cylinder; 308. Filter cylinder funnel; 309. First recovery chamber; 310. Second recovery chamber; 311. Recovery hole; 312. Recovery cylinder body; 313. Discharge pipe; 314. Feed pipe; 315. Booster pump. Detailed Implementation

[0021] The following is in conjunction with the appendix Figure 1-4 This application will be described in further detail.

[0022] This application discloses a combined biogas and biogas residue recycling device.

[0023] Please see Figure 1 A biogas and biogas residue combined recycling device includes: a base plate 1, a transmission assembly 2 disposed on the top of the base plate 1, a filter assembly 3 located on one side of the transmission assembly 2, and a collection device 4 disposed on the side of the filter assembly 3.

[0024] Please see Figures 2 to 4 The filter assembly 3 includes a vertically arranged first rotating tube 301, a first limiting sleeve 302 sleeved outside the first rotating tube 301, a recovery cylinder funnel 303 fixedly connected to the bottom of the first limiting sleeve 302, a second limiting sleeve 304 disposed at the bottom of the recovery cylinder funnel 303, and a second rotating tube 305 sleeved inside the second limiting sleeve 304. The recovery cylinder funnel 303 is provided with a coarse material filter cylinder 306 and a fine material filter cylinder 307 arranged coaxially. The bottom of the fine material filter cylinder 307 is connected to a filter cylinder funnel 308. A first recovery chamber 309 is formed inside the first rotating tube 301, and a second recovery chamber 310 is formed inside the second rotating tube 305. The top of both the first recovery chamber 309 and the second recovery chamber 310 is provided with a recovery hole 311.

[0025] The filter assembly 3 also includes: a recovery cylinder body 312 surrounding the coarse material filter cylinder 306 and the fine material filter cylinder 307, a discharge pipe 313 connected to the side of the recovery cylinder body 312, a feed pipe 314 disposed at the top of the recovery cylinder body 312, and a booster pump 315 installed at the feed pipe 314; the coarse material filter cylinder 306 and the fine material filter cylinder 307 divide the interior of the recovery cylinder body 312 into three-stage filtration spaces, wherein a raw slurry inlet layer is formed inside the coarse material filter cylinder 306, a coarse slag filtration layer is formed between the coarse material filter cylinder 306 and the fine material filter cylinder 307, and a fine slag filtration layer is formed outside the fine material filter cylinder 307.

[0026] The transmission assembly 2 includes: a bracket 201 fixed on the base plate 1, a motor mounting plate 202 mounted on the bracket 201, a servo motor 203 mounted on the motor mounting plate 202, a drive gear 204 connected to the output end of the servo motor 203, a double rack slider 205 meshing with the drive gear 204, a limiting groove 206 mounted on the double rack slider 205, a longitudinal slide bar 207 penetrating the limiting groove 206, a first driven gear 208 and a second driven gear 209 meshing with both sides of the double rack slider 205 respectively, the first driven gear 208 being fixedly connected to the first rotating tube 301, and the second driven gear 209 being fixedly connected to the second rotating tube 305.

[0027] The coarse material filter cartridge 306 has a filter pore diameter of 2-5mm, and the fine material filter cartridge 307 has a filter pore diameter of 0.5-1mm. The filter pores of the coarse material filter cartridge 306 and the fine material filter cartridge 307 are staggered.

[0028] The bottoms of the first recovery chamber 309 and the second recovery chamber 310 are both connected to the collection device 4 through pipes, and the recovery cylinder funnel 303 is fixedly installed at the bottom of the recovery cylinder body 312 through a flange structure.

[0029] Further explanation is needed:

[0030] In the biogas and sludge combined recycling device, the transmission component 2 plays a key role in power transmission and motion conversion. The servo motor 203 serves as the power source, and its output rotational force is transmitted to the double rack slider 205 through the drive gear 204, causing it to generate linear motion. This motion is then precisely converted into the rotation of the first rotating tube 301 and the second rotating tube 305 through the meshing of the double rack slider 205 with the first driven gear 208 and the second driven gear 209. The bracket 201 and the motor mounting plate 202 provide stable support for each component. The limiting groove 206 and the longitudinal slide bar 207 ensure that the movement direction of the double rack slider 205 is accurate, ensuring that the entire transmission process is efficient, stable and precise, providing power support for the operation of the filter component 3.

[0031] The filter assembly 3 is the core component for the joint recovery of biogas and biogas residue. The raw slurry enters the recovery cylinder body 312 from the feed pipe 314 under the action of the booster pump 315. It first passes through the coarse material filter cylinder 306 to initially filter coarse residue with a pore size of 2-5mm, and then passes through the fine material filter cylinder 307 to further filter fine residue with a pore size of 0.5-1mm. The staggered distribution of filter holes improves the filtration effect. The filtered material is guided to the second rotating pipe 305 through the recovery cylinder funnel 303. The first recovery chamber 309 and the second recovery chamber 310 in the first rotating pipe 301 and the second rotating pipe 305 respectively collect the filtered material at different stages through the top recovery hole 311, realizing efficient multi-stage filtration and classified recovery of biogas and biogas residue, and improving resource utilization.

[0032] The working principle of the above embodiments is as follows:

[0033] First, when the equipment is started, the transmission component 2 comes into play, the servo motor 203 is powered on and runs, and its output rotational power is transmitted to the double rack slider 205 via the drive gear 204. The double rack slider 205 starts to move in a straight line, and then through meshing with the first driven gear 208 and the second driven gear 209, the straight line motion is converted into the rotational motion of the first rotating tube 301 and the second rotating tube 305, providing power support for the subsequent filtration stage.

[0034] Secondly, the feeding process of the filter component 3 is started. The biogas and biogas residue slurry to be treated is pressurized by the booster pump 315 at the feed pipe 314. The slurry is pressed into the recovery cylinder body 312 along the pipe, ready for filtration.

[0035] Next, the crucial filtration stage begins. The raw slurry first enters the raw slurry inlet layer inside the coarse material filter cylinder 306. The coarse material filter cylinder uses a 2-5mm pore size to perform preliminary filtration of the coarse residue in the raw slurry. The filtered material then enters the coarse residue filtration layer between the coarse material filter cylinder 306 and the fine material filter cylinder 307. Subsequently, the material passes through the fine material filter cylinder 307, where fine residue is further filtered using a 0.5-1mm pore size. The staggered distribution of the pores effectively improves the filtration effect.

[0036] Next, the material recycling operation is carried out. The materials that have been filtered through different stages enter the corresponding recycling chambers through the recycling holes 311 at the top of the first recycling chamber 309 and the second recycling chamber 310 during the rotation of the first rotating tube 301 and the second rotating tube 305, respectively, so as to realize the classification and recycling of materials with different particle sizes.

[0037] Finally, the collection device 4 starts working. The bottom of the first recovery chamber 309 and the second recovery chamber 310 are connected to the collection device 4 through pipes. The material in the recovery chamber flows into the collection device along the pipes, completing the joint recovery of biogas and biogas residue, and realizing the effective collection and utilization of resources.

[0038] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.

Claims

1. A biogas and biogas residue combined recovery device, characterized in that, include: The base plate (1), the transmission assembly (2) disposed on the top of the base plate (1), the filter assembly (3) located on one side of the transmission assembly (2), and the collection device (4) disposed on the side of the filter assembly (3); The filter assembly (3) includes a vertically arranged first rotating tube (301), a first limiting sleeve (302) sleeved outside the first rotating tube (301), a recovery cylinder funnel (303) fixedly connected to the bottom of the first limiting sleeve (302), a second limiting sleeve (304) disposed at the bottom of the recovery cylinder funnel (303), and a second rotating tube (305) sleeved inside the second limiting sleeve (304). The recovery cylinder funnel (303) is provided with a coarse material filter cylinder (306) and a fine material filter cylinder (307) arranged coaxially. The bottom of the fine material filter cylinder (307) is connected to a filter cylinder funnel (308). A first recovery chamber (309) is formed inside the first rotating tube (301), and a second recovery chamber (310) is formed inside the second rotating tube (305). The top of the first recovery chamber (309) and the second recovery chamber (310) are both provided with recovery holes (311).

2. The biogas and biogas residue combined recovery device according to claim 1, characterized in that: The filter assembly (3) further includes: a recovery cylinder body (312) surrounding the coarse material filter cylinder (306) and the fine material filter cylinder (307), a discharge pipe (313) connected to the side of the recovery cylinder body (312), a feed pipe (314) set at the top of the recovery cylinder body (312), and a booster pump (315) installed at the feed pipe (314).

3. The biogas and biogas residue combined recovery device according to claim 1, characterized in that: The transmission assembly (2) includes: a bracket (201) fixed on the base plate (1), a motor mounting plate (202) mounted on the bracket (201), a servo motor (203) mounted on the motor mounting plate (202), a drive gear (204) connected to the output end of the servo motor (203), a double rack slider (205) meshing with the drive gear (204), a limiting groove (206) mounted on the double rack slider (205), a longitudinal slide bar (207) penetrating the limiting groove (206), a first driven gear (208) and a second driven gear (209) meshing with both sides of the double rack slider (205), wherein the first driven gear (208) is fixedly connected to the first rotating tube (301), and the second driven gear (209) is fixedly connected to the second rotating tube (305).

4. The biogas and biogas residue combined recovery device according to claim 1, characterized in that: The coarse material filter cylinder (306) has a filter pore diameter of 2-5 mm, and the fine material filter cylinder (307) has a filter pore diameter of 0.5-1 mm. The filter pores of the coarse material filter cylinder (306) and the fine material filter cylinder (307) are staggered.

5. The biogas and biogas residue combined recovery device according to claim 1, characterized in that: The bottoms of the first recovery chamber (309) and the second recovery chamber (310) are connected to the collection device (4) through pipes, and the recovery cylinder funnel (303) is fixedly installed at the bottom of the recovery cylinder body (312) through a flange structure.

6. The biogas and biogas residue combined recovery device according to claim 2, characterized in that: The coarse material filter cylinder (306) and the fine material filter cylinder (307) divide the interior of the recovery cylinder body (312) into three-stage filtration spaces. The coarse material filter cylinder (306) forms a raw slurry inlet layer, the coarse material filter cylinder (306) and the fine material filter cylinder (307) form a coarse slag filter layer, and the fine material filter cylinder (307) forms a fine slag filter layer on the outside.

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