Compound fertilizer particle forming and drying integrated equipment

By designing an integrated compound fertilizer granulation and drying equipment, combining granulation and drying mechanisms, the problems of large equipment footprint, high energy consumption, and difficulty in temperature control have been solved, thereby improving production efficiency and energy efficiency.

CN223887945UActive Publication Date: 2026-02-10GUANGXI SOURCE OF THE FERTILIZER IND
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Patent Information

Application Number
CN202422722759.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-08
Publication Date
2026-02-10
Estimated Expiration
2034-11-08

AI Technical Summary

Technical Problem

In existing compound fertilizer production, the equipment occupies a large area, consumes a lot of energy, and the granulation and drying effects are not ideal, making it difficult to control the temperature stably.

Method used

Design an integrated compound fertilizer granulation and drying equipment, which combines a granulation mechanism and a drying mechanism. The speed of the granulation roller is controlled by gear transmission, and the airflow is accelerated by electric heating plates and fan blades for heating and drying.

Benefits of technology

It improves granulation and drying efficiency, reduces equipment footprint, lowers energy consumption, and achieves stable temperature control.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses compound fertilizer particle forming and drying integrated equipment, and relates to the technical field of compound fertilizer production, the compound fertilizer particle forming and drying integrated equipment comprises a processing shell and a heating chamber, feeding ports are symmetrically formed right above the processing shell in a penetrating manner, one side of the processing shell is connected with a supporting plate seat, a granulation mechanism is arranged in the processing shell, and the heating chamber is connected with the processing shell. The granulating mechanism is used for rolling and granulating the rolled strip-shaped material so as to complete material granulating and forming treatment, a heating chamber is arranged in the treatment shell, a drying mechanism is arranged in the heating chamber, the drying mechanism is used for heating the material in the granulating process, and the drying mechanism is used for drying the material in the granulating process. And heating and drying the materials in the granulation process and after granulation. In the using process, according to the requirement of granulation, the driven gear arranged on one side is subjected to meshing transmission through the driving gear, and the speed of the first granulation roller is controlled through the driven gear and the driving gear with different tooth number ratios.
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Description

Technical Field

[0001] This utility model relates to the technical field of compound fertilizer production, specifically to an integrated equipment for compound fertilizer granule forming and drying. Background Technology

[0002] In the production of compound fertilizers, the granulated fertilizer needs to be dried to form dry solid granules for easy storage and transportation. Disc or drum granulation and roller dryer drying equipment and processes are often used. However, these are room temperature granulation processes, which have drawbacks such as a large number of equipment, large floor space, and high energy consumption.

[0003] The compound fertilizer granulation and drying process still has drawbacks such as complex structure, difficulty in temperature control, unstable working state, and unsatisfactory granulation and drying effects. Summary of the Invention

[0004] The purpose of this invention is to provide an integrated equipment for compound fertilizer granule forming and drying, so as to solve the above-mentioned defects caused by the prior art.

[0005] An integrated compound fertilizer granulation and drying equipment includes a processing shell and a heating chamber. A feeding port is symmetrically opened through the top of the processing shell. A pallet seat is connected to one side of the processing shell. A granulation mechanism is installed inside the processing shell to granulate the material that has been rolled into strips, thereby completing the material granulation process. The heating chamber is also installed inside the processing shell, and a drying mechanism is installed inside the heating chamber to heat the material during the granulation process, thus heating and drying the material both during and after granulation.

[0006] Preferably, the granulation mechanism includes an equipment frame, a drive motor, a drive gear, a driven gear, a granulation roller one, and a granulation roller two. The drive motor is mounted on one side of the equipment frame, and the outer side of the processing housing is welded to one side of the equipment frame. The output end of the drive motor is connected to the drive gear, and the driven gear is meshed with one side of the drive gear. The granulation roller one is connected to one side of the driven gear, and the two sides of the granulation roller two are connected to the internal bearing of the processing housing.

[0007] Preferably, the driving gear is connected to one side of the granulation roller via a driven gear that meshes with it on one side.

[0008] Preferably, the drying mechanism includes an exhaust pipe, fan blades, an electric heating plate, a storage box, and partitions. The exhaust pipe is symmetrically arranged on one side of the processing housing. The fan blades are arranged inside the heating chamber. The electric heating plate is arranged directly below the fan blades. The storage box is arranged directly below the processing housing. The partitions are arranged at equal intervals inside the storage box.

[0009] Preferably, the storage box is fitted and connected to the bottom end of the processing shell.

[0010] Preferably, the processing housing is connected to the fan blades via a drive motor located on its outer side.

[0011] Compared with the prior art, the present invention has the following advantages:

[0012] 1. During use, according to the granulation requirements, the drive gear meshes with the driven gear on one side. The speed of the granulation roller is controlled by the driven gear and drive gear with different gear ratios. When the drive motor is turned on to drive the drive gear and fan blades to rotate, the fan blades continuously accelerate the airflow, thereby heating and drying the processing shell and the granulated fertilizer through the electric heating plate, improving the efficiency of drying and packaging after granulation.

[0013] 2. The heating chamber can be heated by an electric heating plate to dry the material inside the processing shell. At the same time, the heat in the heating chamber is transferred to the storage box, which improves the heat utilization rate. The material is processed separately by two sets of symmetrically arranged granulation rollers, which improves the efficiency of material processing and drying. Attached Figure Description

[0014] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0015] Figure 2 This is a side view of the processing housing structure in this utility model.

[0016] Figure 3 This is a schematic diagram of the front section structure of the processing shell in this utility model.

[0017] Figure 4 This is a schematic diagram of the structure of the storage box in this utility model.

[0018] Figure 5 This is a schematic diagram of the granulation roller itself in this utility model.

[0019] in:

[0020] 1. Processing shell; 2. Feeding port; 3. Exhaust pipe; 4. Pallet seat; 5. Granulation mechanism; 6. Equipment frame; 7. Drive motor; 8. Drive gear; 9. Drying mechanism; 10. Driven gear; 11. Fan blade; 12. Electric heating plate; 13. Granulation roller one; 14. Granulation roller two; 15. Storage box; 16. Partition; 17. Heating chamber. Detailed Implementation

[0021] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0022] like Figures 1 to 5 As shown, an integrated compound fertilizer granulation and drying equipment includes a processing shell 1 and a heating chamber 17. A feeding port 2 is symmetrically opened through the top of the processing shell 1. A pallet seat 4 is connected to one side of the processing shell 1. A granulation mechanism 5 is provided inside the processing shell 1. The granulation mechanism 5 crushes and granulates the material that has been rolled into strips, thereby completing the material granulation and forming process. The heating chamber 17 is provided inside the processing shell 1. A drying mechanism 9 is provided inside the heating chamber 17. The drying mechanism 9 heats the material during the granulation process, thereby heating and drying the material during and after granulation.

[0023] In this embodiment, the granulation mechanism 5 includes an equipment frame 6, a drive motor 7, a drive gear 8, a driven gear 10, a first granulation roller 13, and a second granulation roller 14. The drive motor 7 is mounted on one side of the equipment frame 6, and the outer side of the processing housing 1 is welded to one side of the equipment frame 6. The output end of the drive motor 7 is connected to the drive gear 8, and the driven gear 10 is meshed with one side of the drive gear 8. The first granulation roller 13 is connected to one side of the driven gear 10. The two sides of the second granulation roller 14 are connected to the internal bearings of the processing housing 1. The material is squeezed by the first granulation roller 13 to complete the plastic granulation of the material.

[0024] In this embodiment, the driving gear 8 is connected to one side of the granulation roller 13 via the driven gear 10 that meshes with it on one side, and the driving gear 8 performs meshing and transmission processing on one side of the granulation roller 13.

[0025] In this embodiment, the drying mechanism 9 includes an exhaust pipe 3, a fan blade 11, an electric heating plate 12, a storage box 15, and partitions 16. The exhaust pipe 3 is symmetrically arranged on one side of the processing housing 1. The fan blade 11 is arranged inside the heating chamber 17. The electric heating plate 12 is arranged directly below the fan blade 11. The storage box 15 is arranged directly below the processing housing 1. The partitions 16 are arranged at equal intervals inside the storage box 15. The electric heating plate 12 heats the inside of the heating chamber 17, thereby shortening the drying time of the material.

[0026] In this embodiment, the storage box 15 is attached to the bottom of the processing shell 1, and the storage box 15 is used to heat the granulated fertilizer, thereby improving the granulation heating efficiency.

[0027] In this embodiment, the processing housing 1 is connected to the fan blade 11 via a drive motor 7 disposed on the outside.

[0028] In practical applications, this integrated compound fertilizer granulation and drying equipment includes the following tasks:

[0029] Step 1: During use, the operator feeds the material, which has been crushed into strips, into the feed inlet 2, so that the strips are directly placed in the gap between the first granulating roller 13 and the second granulating roller 14. At the same time, the electric heating plate 12 is turned on in advance to heat the inside of the heating chamber 17 and preheat the inside of the processing shell 1. The storage box 15 is installed at the bottom of the processing shell 1, and the bottom of the storage box 15 is supported by the support plate 4.

[0030] Step 2: The operator can turn on the drive motors 7 set on both sides of the processing housing 1, and use the drive motors 7 to drive the fan blades 11 and the drive gear 8 to rotate. Then, the drive gear 8 drives the driven gear 10 set on one side to rotate. The rotation speed of the granulation roller 13 is controlled by the gear ratio of the drive gear 8 and the driven gear 10. The strip material is extruded and granulated by the granulation roller 13 and the granulation roller 2 14.

[0031] Step 3: At the same time, the drive motor 7 drives the fan blades 11 to rotate, thereby rotating the outside air. The heated air is continuously discharged from the heating chamber 17 through the exhaust pipes 3 set on both sides, thereby heating the surface of the processing shell 1 and the storage box 15. After the granulating roller 13 and granulating roller 2 14 granulate the material, the granules fall directly into the storage box 15. The granulated fertilizer is separated by multiple sets of partitions 16 set inside the storage box 15, which facilitates uniform heating of the fertilizer.

[0032] Therefore, the above-disclosed embodiments are merely illustrative in all respects and are not the only ones. All modifications within the scope of this utility model or its equivalents are included in this utility model.

Claims

1. An integrated equipment for compound fertilizer granule forming and drying, characterized in that: The device includes a processing shell (1) and a heating chamber (17). A feeding port (2) is symmetrically opened through the top of the processing shell (1). A tray seat (4) is connected to one side of the processing shell (1). A granulation mechanism (5) is provided inside the processing shell (1). The granulation mechanism (5) granulates the material that has been rolled into strips, thereby completing the material granulation and forming process. A heating chamber (17) is provided inside the processing shell (1). A drying mechanism (9) is provided inside the heating chamber (17). The drying mechanism (9) heats the material during the granulation process, thereby heating and drying the material during and after granulation.

2. The integrated equipment for compound fertilizer granule forming and drying according to claim 1, characterized in that: The granulation mechanism (5) includes an equipment frame (6), a drive motor (7), a drive gear (8), a driven gear (10), a granulation roller one (13), and a granulation roller two (14). The drive motor (7) is installed on one side of the equipment frame (6). The outer side of the processing housing (1) is welded to one side of the equipment frame (6). The output end of the drive motor (7) is connected to the drive gear (8). The driven gear (10) is meshed on one side of the drive gear (8). The granulation roller one (13) is connected to one side of the driven gear (10). The two sides of the granulation roller two (14) are connected to the internal bearing of the processing housing (1).

3. The integrated compound fertilizer granule forming and drying equipment according to claim 2, characterized in that: The driving gear (8) is connected to one side of the granulation roller (13) via a driven gear (10) that meshes with it on one side.

4. The integrated equipment for compound fertilizer granule forming and drying according to claim 1, characterized in that: The drying mechanism (9) includes an exhaust pipe (3), a fan blade (11), an electric heating plate (12), a storage box (15), and a partition (16). The exhaust pipe (3) is symmetrically arranged on one side of the processing housing (1). The fan blade (11) is arranged inside the heating chamber (17). The electric heating plate (12) is arranged directly below the fan blade (11). The storage box (15) is arranged directly below the processing housing (1). The partition (16) is arranged at equal intervals inside the storage box (15).

5. The integrated compound fertilizer granule forming and drying equipment according to claim 4, characterized in that: The storage box (15) is attached to the bottom of the processing shell (1).

6. The integrated equipment for compound fertilizer granule forming and drying according to claim 1, characterized in that: The processing housing (1) is connected to the fan blade (11) via a drive motor (7) located on the outside.