Ball mill with noise reduction function for cement preparation
By immersing the external gear of the ball mill in an oil tank for lubrication and cleaning it with a cleaning roller, the problems of external gear wear and noise were solved, and the service life and working performance of the gear were improved.
Patent Information
- Application Number
- CN202423308175.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2026-02-10
- Estimated Expiration
- 2034-12-31
AI Technical Summary
The external gears of existing ball mills are prone to accumulating dust and impurities during operation, leading to gear wear, noise, and reduced service life.
A ball mill was designed in which the bottom of the external gear is immersed in the oil tank and comes into contact with the lubricating oil for lubrication. The external gear is also cleaned by a cleaning roller to prevent impurities from entering the gear meshing part, thereby reducing wear and noise.
It effectively protects gears, reduces wear, extends service life, and reduces noise generation.
Smart Images

Figure CN223888131U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of ball mill technology, specifically a ball mill for noise reduction in cement preparation. Background Technology
[0002] Ball mills are key equipment for further pulverizing materials after they have been crushed. They are mainly used in the production of cement, silicate products, new building materials, refractory materials, fertilizers, ferrous and non-ferrous metal ore beneficiation, and glass and ceramics. Ball mills can be divided into two types according to the discharge method: grate type and overflow type. They can also be divided into two grinding methods: dry and wet. They are suitable for grinding various ores and other materials and are widely used in mineral beneficiation, building materials and chemical industries.
[0003] In existing ball mills, the large gear outside the ball mill cylinder is driven by gears during operation. However, the large gear outside the ball mill cylinder is exposed and is prone to dust and impurities falling on it. When the gears mesh, it will cause gear wear, generate noise, and affect the service life of the gears. Therefore, this application proposes a ball mill with noise reduction function for cement preparation. Utility Model Content
[0004] The purpose of this section is to outline some aspects of the embodiments of this utility model and to briefly introduce some preferred embodiments. Simplifications or omissions may be made in this section, as well as in the abstract and title of this application, to avoid obscuring the purpose of these documents; however, such simplifications or omissions should not be used to limit the scope of this utility model.
[0005] In view of the problems existing in the above and / or existing ball mills used for noise reduction in cement preparation, this utility model is proposed.
[0006] Therefore, the purpose of this utility model is to provide a ball mill for noise reduction in cement preparation. The bottom of the external gear is immersed in the oil tank and is lubricated by contact with the lubricating oil while the external gear rotates. At the same time, the gear drives the cleaning roller to clean the external gear, avoiding impurities from being mixed between the external gear and the ball mill drive gear, which would cause gear wear. This protects the gear, reduces noise caused by gear wear, and improves the service life of the gear.
[0007] To solve the above-mentioned technical problems, according to one aspect of the present invention, the present invention provides the following technical solution:
[0008] A ball mill for noise reduction in cement preparation, comprising:
[0009] A ball milling mechanism includes a base, a support, a ball milling cylinder, and an external gear. The top of the base is connected to the ball milling cylinder via the support, and the external gear is provided on the outer wall of the ball milling cylinder.
[0010] A drive mechanism is connected to the external gear. The drive mechanism includes a drive component, a ball mill drive gear, and a cleaning drive gear. The output end of the drive component is provided with a ball mill drive gear that meshes with the external gear, and the end of the output end of the drive component is provided with a cleaning drive gear.
[0011] A cleaning box is disposed between the external gear and the ball mill drive gear. The cleaning box includes an oil tank, a rotating shaft, a transmission gear, and a cleaning roller. The rotating shaft is disposed on both sides of the inner cavity of the oil tank. One end of the rotating shaft is disposed with a transmission gear that meshes with the cleaning drive gear, and the other end of the rotating shaft is disposed with a cleaning roller that contacts the external gear.
[0012] As a preferred embodiment of the ball mill for noise reduction in cement preparation described in this utility model, a protective cover is provided at the top opening of the oil tank, and the protective cover is a sponge cover located between the oil tank and the external gear.
[0013] In a preferred embodiment of the ball mill for noise reduction in cement preparation as described in this utility model, the bottom of the external gear passes through the protective cover and enters the oil tank.
[0014] As a preferred embodiment of the ball mill for noise reduction in cement preparation according to the present invention, wherein: a shaft hole is provided on the side of the oil tank, and a sealing gasket is provided between the output shaft of the drive component and the shaft hole.
[0015] As a preferred embodiment of the ball mill for noise reduction in cement preparation according to this utility model, the driving component includes a drive motor and a gearbox, the input end of the gearbox is connected to the drive motor, and the output end of the gearbox is connected to the ball mill drive gear and the cleaning drive gear.
[0016] As a preferred embodiment of the ball mill for noise reduction in cement preparation according to the present invention, the cleaning roller is a soft-bristled roller brush, and the bristles of the cleaning roller are in contact with the external gear.
[0017] As a preferred embodiment of the ball mill for noise reduction in cement preparation described in this utility model, a drain pipe is provided at the bottom of the side wall of the oil tank, and a sealing plug is provided at the end of the drain pipe.
[0018] Compared with the prior art, this utility model sets up a cleaning box between the outer gear of the ball mill cylinder and the drive mechanism. The bottom of the outer gear is immersed in the oil tank. While the outer gear rotates, it comes into contact with the lubricating oil for lubrication. At the same time, the gear drives the cleaning roller to clean the outer gear, which avoids impurities from being mixed between the outer gear and the ball mill drive gear, thus preventing gear wear. This protects the gear, reduces noise caused by gear wear, and improves the service life of the gear. Attached Figure Description
[0019] To more clearly illustrate the technical solutions of the embodiments of this utility model, the present utility model will be described in detail below with reference to the accompanying drawings and detailed embodiments. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them:
[0020] Figure 1 This is a schematic diagram of the axial structure of this utility model;
[0021] Figure 2 This is a schematic diagram of the connection structure between the drive mechanism and the cleaning box of this utility model;
[0022] Figure 3 This is a schematic diagram of the drive mechanism structure of this utility model;
[0023] Figure 4 This is a schematic diagram of the cleaning box structure of this utility model.
[0024] In the diagram: 100 ball mill mechanism, 110 base, 120 bracket, 130 ball mill cylinder, 140 external gear, 200 drive mechanism, 210 drive component, 220 ball mill drive gear, 230 cleaning drive gear, 300 cleaning box, 310 oil tank, 320 rotating shaft, 330 transmission gear, 340 cleaning roller, 400 protective cover. Detailed Implementation
[0025] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.
[0026] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0027] Secondly, this utility model is described in detail with reference to the schematic diagrams. When describing the embodiments of this utility model, for ease of explanation, the cross-sectional views showing the device structure may be partially enlarged, not according to the usual scale. Furthermore, the schematic diagrams are merely examples and should not limit the scope of protection of this utility model. In addition, in actual manufacturing, the three-dimensional spatial dimensions of length, width, and depth should be included.
[0028] To make the objectives, technical solutions, and advantages of this utility model clearer, the embodiments of this utility model will be described in further detail below with reference to the accompanying drawings.
[0029] This utility model provides a ball mill for noise reduction in cement preparation. The bottom of the external gear is immersed in the oil tank, and it comes into contact with the lubricating oil for lubrication while rotating. Simultaneously, a cleaning roller driven by the gear cleans the external gear, preventing impurities from getting into the ball mill drive gear and causing wear. This protects the gear, reduces noise from gear wear, and extends the gear's service life. Please refer to [link to relevant documentation]. Figures 1-4 It includes: ball milling mechanism 100, drive mechanism 200 and cleaning box 300.
[0030] The ball mill mechanism 100 includes a base 110, a bracket 120, a ball mill cylinder 130, and an external gear 140. The top of the base 110 is connected to the ball mill cylinder 130 through the bracket 120. The external gear 140 is provided on the outer wall of the ball mill cylinder 130. Cement material is placed inside the ball mill cylinder 130 for grinding.
[0031] The drive mechanism 200 is connected to the external gear 140. The drive mechanism 200 includes a drive component 210, a ball mill drive gear 220 and a cleaning drive gear 230. The ball mill drive gear 220 that meshes with the external gear 140 is provided on the output end of the drive component 210, and the cleaning drive gear 230 is provided at the end of the output end of the drive component 210.
[0032] The drive component 210 includes a drive motor and a gearbox. The input end of the gearbox is connected to the drive motor, and the output end of the gearbox is connected to the ball mill drive gear 220 and the cleaning drive gear 230. The drive component 210 drives the ball mill drive gear 220 to rotate. The ball mill drive gear 220 meshes and drives the external gear 140 to rotate. The external gear 140 synchronously drives the ball mill cylinder 130 to rotate for processing.
[0033] The cleaning box 300 is disposed between the external gear 140 and the ball mill drive gear 220. The cleaning box 300 includes an oil tank 310, a rotating shaft 320, a transmission gear 330 and a cleaning roller 340. The rotating shaft 320 is disposed on both sides of the inner cavity of the oil tank 310. One end of the rotating shaft 320 is provided with a transmission gear 330 that meshes with the cleaning drive gear 230, and the other end of the rotating shaft 320 is provided with a cleaning roller 340 that contacts the external gear 140.
[0034] The oil tank 310 has a shaft hole on its side. A sealing gasket is provided between the output shaft of the drive component 210 and the shaft hole. The drive component 210 drives the cleaning drive gear 230 to rotate. The cleaning drive gear 230 drives the transmission gear 330 to rotate. The transmission gear 330 drives the cleaning roller 340 to rotate through the rotating shaft 320. The cleaning roller 340 cleans the external gear 140.
[0035] To prevent impurities from falling into the fuel tank 310, a protective cover 400 is provided at the top opening of the fuel tank 310. The protective cover 400 is a sponge cover located between the fuel tank 310 and the external gear 140, and the protective cover 400 is used to seal and protect the gaps in the fuel tank 310.
[0036] Since the bottom of the external gear 140 needs to be in contact with the lubricating oil, the bottom of the external gear 140 passes through the protective cover 400 and enters the oil tank 310, so that the bottom of the external gear 140 is immersed in the lubricating oil in the oil tank 310.
[0037] Since it is necessary to clean the gaps between the teeth of the gear, the cleaning roller 340 is a soft-bristled roller brush. The bristles of the cleaning roller 340 contact the external gear 140 to effectively clean the gear.
[0038] As impurities gradually accumulate in the oil tank 310, the lubricating oil needs to be replaced in a timely manner. Therefore, a drain pipe is installed at the bottom of the side wall of the oil tank 310, and a sealing plug is installed at the end of the drain pipe. The sealed plug is pulled out, and the deposited lubricating oil is drained through the drain pipe for replacement.
[0039] In practical use, the drive component 210 drives the ball mill drive gear 220 to rotate, which in turn drives the external gear 140 to rotate. The external gear 140 synchronously drives the ball mill cylinder 130 to rotate for processing. While the external gear 140 is rotating, its bottom is immersed in the oil tank 310 for lubrication. At the same time, the drive component 210 drives the cleaning drive gear 230 to rotate, which in turn drives the transmission gear 330 to rotate. The transmission gear 330 drives the cleaning roller 340 to rotate via the rotating shaft 320. The cleaning roller 340 cleans the external gear 140, preventing impurities from getting mixed between the external gear 140 and the ball mill drive gear 220, which would cause gear wear. This protects the gear, reduces noise caused by gear wear, and improves the service life of the gear.
[0040] Although the present invention has been described above with reference to embodiments, various modifications can be made and components can be replaced with equivalents without departing from the scope of the present invention. In particular, as long as there is no structural conflict, the features in the embodiments disclosed in this invention can be combined with each other in any way. The lack of an exhaustive description of these combinations in this specification is merely for the sake of brevity and resource conservation. Therefore, the present invention is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.
Claims
1. A ball mill for noise reduction in cement preparation, characterized in that, include: The ball milling mechanism (100) includes a base (110), a bracket (120), a ball milling cylinder (130), and an external gear (140). The top of the base (110) is connected to the ball milling cylinder (130) through the bracket (120), and the external gear (140) is provided on the outer wall of the ball milling cylinder (130). A drive mechanism (200) is connected to the external gear (140). The drive mechanism (200) includes a drive component (210), a ball mill drive gear (220), and a cleaning drive gear (230). The output end of the drive component (210) is provided with a ball mill drive gear (220) that meshes with the external gear (140), and the end of the output end of the drive component (210) is provided with a cleaning drive gear (230). A cleaning box (300) is disposed between the external gear (140) and the ball mill drive gear (220). The cleaning box (300) includes an oil tank (310), a rotating shaft (320), a transmission gear (330), and a cleaning roller (340). The rotating shaft (320) is disposed on both sides of the inner cavity of the oil tank (310). One end of the rotating shaft (320) is provided with a transmission gear (330) that meshes with the cleaning drive gear (230), and the other end of the rotating shaft (320) is provided with a cleaning roller (340) that contacts the external gear (140).
2. The ball mill for noise reduction in cement preparation according to claim 1, characterized in that, The top opening of the oil tank (310) is provided with a protective cover (400), which is a sponge cover located between the oil tank (310) and the external gear (140).
3. A ball mill for noise reduction in cement preparation according to claim 2, characterized in that, The bottom of the external gear (140) passes through the cover (400) and enters the oil tank (310).
4. A ball mill for noise reduction in cement preparation according to claim 1, characterized in that, The oil tank (310) has a shaft hole on its side, and a sealing gasket is provided between the output shaft of the drive component (210) and the shaft hole.
5. A ball mill for noise reduction in cement preparation according to claim 1, characterized in that, The drive component (210) includes a drive motor and a gearbox. The input end of the gearbox is connected to the drive motor, and the output end of the gearbox is connected to the ball mill drive gear (220) and the cleaning drive gear (230).
6. A ball mill for noise reduction in cement preparation according to claim 1, characterized in that, The cleaning roller (340) is a soft-bristled roller brush, and the bristles of the cleaning roller (340) are in contact with the external gear (140).
7. A ball mill for noise reduction in cement preparation according to claim 1, characterized in that, A drain pipe is provided at the bottom of the side wall of the oil tank (310), and a sealing plug is provided at the end of the drain pipe.