Raw material crusher for artificial aggregate preparation
By employing a multi-stage crushing structure and aggregate screening design, the problem of low crushing efficiency of existing crushers for hard raw materials has been solved, achieving high-efficiency crushing and reduced energy consumption.
Patent Information
- Application Number
- CN202520349760.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-03
- Publication Date
- 2026-02-10
- Estimated Expiration
- 2035-03-03
AI Technical Summary
Existing crushers have low crushing efficiency for hard and tough raw materials, resulting in low production efficiency and high energy consumption.
The design incorporates a multi-stage crushing structure, including a primary crushing structure and a secondary crushing structure. It utilizes crushing blades and pressure rollers to crush and grind the raw materials multiple times, and combines an aggregate structure and a screening plate for efficient pulverization.
It improves the efficiency of raw material crushing, reduces energy consumption, and simplifies the disassembly and cleaning process of the equipment.
Smart Images
Figure CN223888150U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of artificial aggregate technology, specifically to a raw material crusher for artificial aggregate preparation. Background Technology
[0002] Artificial aggregates are granular materials made from natural or industrial solid waste through various processes to replace natural aggregates. Due to their advantages such as being lightweight, high-strength, and environmentally friendly, artificial aggregates are widely used in concrete production, road paving, and wall material manufacturing. In the production process of artificial aggregates, the raw materials need to be crushed.
[0003] Crusher is used in the process of crushing artificial aggregates. However, current crushers usually refer to a set of crushing blades, which has a limited crushing ratio. For some hard and tough raw materials, it is difficult to achieve efficient crushing and often requires repeated crushing, which leads to low production efficiency and high energy consumption. Utility Model Content
[0004] The purpose of this invention is to provide a raw material crusher for the preparation of artificial aggregates. This device is equipped with multiple crushing mechanisms to perform multi-stage crushing processes on the raw materials in sequence, thereby solving the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a raw material crusher for artificial aggregate preparation, comprising a shell, the shell being a hollow structure with an open upper surface, the lower end of the shell being an inverted cone shape, a shell cover being detachably connected to the upper part of the shell by bolts, a feed pipe penetrating the surface of the shell cover, and a discharge pipe penetrating the lower surface of the shell, the shell and the shell cover together constituting a crushing chamber structure, the crushing chamber structure having a primary crushing structure inside, the primary crushing structure using two sets of crushing blades to achieve the crushing process of the raw materials, the primary crushing structure including a motor, the motor being fixedly mounted on the upper surface of the shell cover, the output end of the motor being fixedly through the surface of the shell cover; and a first cylinder connected thereto, with two sets of crushing blades arranged parallel to each other on the outer surface of the first cylinder.
[0006] Preferably, the outer surface of the crusher blade is provided with a material collection structure, which concentrates the raw materials to the crusher blade for crushing through a partition plate and a feeding block.
[0007] Using the above technical solution, the raw materials can be crushed using a crushing blade.
[0008] Preferably, the material collection structure includes a partition plate, which is a circular plate structure. The surface of the partition plate is provided with filter holes. A locking block is fixedly installed on the outer surface of the partition plate. The locking block has an L-shaped cross-section and is engaged with a locking groove. The locking groove is fixedly installed on the inner wall of the outer shell. A feeding block is fixedly installed on the upper surface of the partition plate. The feeding block is a through-conical plate structure with two fixedly connected sections. The feeding block and the upper surface of the partition plate form a bowl-shaped structure, which encloses a set of crushing blades.
[0009] By adopting the above technical solution, the material collection structure can be used to concentrate the raw materials at the crushing blade for crushing.
[0010] Preferably, the outer surfaces of the two sets of crushing blades are respectively provided with a material collection structure, the area of the upper partition plate is larger than that of the lower partition plate, and the size of the filter holes on the surface of the partition plate decreases from top to bottom.
[0011] Using the above technical solution, the crushed raw materials can be filtered using a separator plate.
[0012] Preferably, a secondary crushing structure is provided below the primary crushing structure, and the secondary crushing structure crushes the raw material by means of pressure rollers.
[0013] By adopting the above technical solution, the two-stage crushing structure can be used to crush the raw materials after the initial crushing.
[0014] Preferably, the secondary crushing structure includes a screening plate, which is fixedly installed on the inner wall of the outer shell. The outer surface of the screening plate is provided with an inverted conical protrusion, and the surface of the screening plate is provided with filter holes. The diameter of the filter holes on the surface of the screening plate is smaller than the diameter of the filter holes in the primary crushing structure. A second cylinder is fixedly installed at the center of the upper surface of the screening plate. The upper surface of the second cylinder is provided with a cross-shaped groove, and the lower end of the second cylinder is engaged with the lower end of the first cylinder.
[0015] Using the above technical solution, the lower ends of the No. 2 cylinder and the No. 1 cylinder can be engaged and connected by using the cross-shaped groove.
[0016] Preferably, a pressure roller is rotatably connected to the outer surface of the second cylinder, the surface of the pressure roller is in contact with the surface of the screening plate, and a scraper is fixedly connected to the outer surface of the second cylinder, the scraper being in contact with the surface of the screening plate.
[0017] Using the above technical solution, the raw materials can be crushed by rotating pressure rollers.
[0018] Compared with the prior art, the beneficial effects of this utility model are: the raw material crusher for artificial aggregate preparation:
[0019] 1. This device is equipped with a primary crushing structure and a secondary crushing structure to perform multiple crushing processes on the raw materials. The two sets of crushing blades in the primary crushing structure perform preliminary crushing on the raw materials, and the materials are further crushed by the pressure rollers in the secondary crushing structure. This enables a highly efficient crushing process for the raw materials and improves the crushing efficiency.
[0020] 2. In this device, a material collection structure is set up in the primary crushing structure. The falling raw material is concentrated at the crushing blade through the partition plate and the feeding block, so that the raw material can come into more full contact with the crushing blade for crushing. At the same time, the filter holes on the surface of the partition plate and the screening plate below decrease in sequence, so that the raw material in the crushing process can be screened at the same time, further improving the crushing efficiency.
[0021] 3. The outer shell and the cover of this device are detachable, and the primary crushing structure is connected to the first cylinder. It can be separated from the outer shell as the cover moves outward. The partition plate inside the primary crushing structure is connected to the inner wall of the outer shell through a locking block. The two partition plates are of different sizes, with the lower partition plate having a smaller area, which can be easily pulled outward through the locking block, facilitating disassembly and cleaning of the inside of the device. Attached Figure Description
[0022] Figure 1 This is a schematic diagram of the external structure of this utility model;
[0023] Figure 2 This is a schematic diagram of the orthographic section of the present invention;
[0024] Figure 3 This is a schematic diagram of the cross-sectional structure of the material collection block of this utility model;
[0025] Figure 4 This is a schematic diagram of the front section structure of the screening plate of this utility model;
[0026] Figure 5 This is a schematic diagram of the front section of the primary crushing structure of this utility model;
[0027] Figure 6 This is a schematic diagram of the orthographic structure of the outer shell of this utility model.
[0028] In the diagram: 1. Outer shell; 2. Shell cover; 3. Feed pipe; 4. Discharge pipe; 5. Motor; 6. No. 1 cylinder; 7. Divider plate; 8. Clamping block; 9. Clamping groove; 10. Feeding block; 11. Crushing knife; 12. Screening plate; 13. No. 2 cylinder; 14. Pressure roller; 15. Scraper. Detailed Implementation
[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0030] Please see Figures 1-6 This utility model provides a technical solution: a raw material crusher for artificial aggregate preparation, including a shell 1, a shell cover 2, a feed pipe 3, a discharge pipe 4, a motor 5, a first cylinder 6, a partition plate 7, a clamping block 8, a clamping groove 9, a feeding block 10, a crushing knife 11, a screening plate 12, a second cylinder 13, a pressure roller 14, and a scraper 15.
[0031] The outer shell 1 is a hollow structure with an open upper surface. The lower end of the outer shell 1 is inverted conical. The upper part of the outer shell 1 is connected to the shell cover 2 by bolts. The surface of the shell cover 2 is provided with a feed pipe 3, and the lower surface of the outer shell 1 is provided with a discharge pipe 4. The outer shell 1 and the shell cover 2 together constitute the crushing chamber structure. The crushing chamber structure is equipped with a primary crushing structure. The primary crushing structure realizes the crushing process of raw materials through two sets of crushing blades 11. The primary crushing structure includes a motor 5, which is fixedly installed on the upper surface of the shell cover 2. The output end of the motor 5 passes through the surface of the shell cover 2 and is fixed. A first cylinder 6 is connected to it. Two sets of crushing blades 11 are arranged parallel to each other on the outer surface of the first cylinder 6.
[0032] like Figure 1 , Figure 5 and Figure 6 As shown, before using this device, connect the outer shell 1 and the cover 2. Insert the cover 2 along with the first-stage crushing structure into the interior of the outer shell 1, so that the smaller lower partition plate 7 first passes through the upper slot 9, and the locking block 8 on the outer surface of the partition plate 7 engages with the lower slot 9. At this time, the locking block 8 on the surface of the upper partition plate 7 engages with the upper slot 9. Connect the cover 2 to the outer shell 1 with bolts to complete the assembly of the outer shell 1 and the cover 2. Put the raw material to be crushed into the feed pipe 3, and the crushed raw material is discharged from the lower discharge pipe 4.
[0033] The outer surface of the crusher blade 11 is provided with a material collection structure. The material collection structure concentrates the raw materials to the crusher blade 11 for crushing through the partition plate 7 and the feeding block 10. The material collection structure includes the partition plate 7, which is a circular plate structure. The surface of the partition plate 7 is provided with filter holes. The outer surface of the partition plate 7 is fixedly installed with a locking block 8. The cross section of the locking block 8 is L-shaped. The locking block 8 is engaged with the locking groove 9. The locking groove 9 is fixedly installed on the inner wall of the outer shell 1. The upper surface of the partition plate 7 is fixedly installed with a feeding block 10. The feeding block 10 is a through conical plate structure with two fixedly connected sections. The feeding block 10 and the upper surface of the partition plate 7 form a bowl-shaped structure. The bowl-shaped structure encloses a set of crusher blades 11. The outer surfaces of the two sets of crusher blades 11 are respectively provided with material collection structures. The area of the upper partition plate 7 is larger than that of the lower partition plate 7. The size of the filter holes on the surface of the partition plate 7 decreases from top to bottom.
[0034] like Figure 2 , Figure 3 and Figure 4 As shown, when the raw material enters the interior of the outer shell 1, the motor 5 is started. The motor 5 drives the first cylinder 6 and the two sets of crushing blades 11 to rotate at high speed. The raw material falls through the feed pipe 3 to the upper collection structure. Under the action of the feeding block 10, it is concentrated at the upper crushing blades 11 for primary crushing. After being crushed into small particles, it passes through the filter holes on the surface of the partition plate 7 and falls into the lower collection structure. Similarly, it undergoes secondary crushing. The raw material after secondary crushing passes through the filter holes on the surface of the lower partition plate 7 and falls into the secondary crushing structure.
[0035] Below the primary crushing structure is a secondary crushing structure. The secondary crushing structure crushes the raw materials by pressing roller 14. The secondary crushing structure includes a screening plate 12, which is fixedly installed on the inner wall of the outer shell 1. The outer surface of the screening plate 12 is provided with an inverted conical protrusion. The surface of the screening plate 12 is provided with filter holes. The diameter of the filter holes on the surface of the screening plate 12 is smaller than the diameter of the filter holes in the primary crushing structure. A second cylinder 13 is fixedly installed at the center of the upper surface of the screening plate 12. The upper surface of the second cylinder 13 is provided with a cross-shaped groove. The second cylinder 13 is engaged with the lower end of the first cylinder 6. The outer surface of the second cylinder 13 is rotatably connected to the pressure roller 14. The surface of the pressure roller 14 is in contact with the surface of the screening plate 12. A scraper 15 is fixedly connected to the outer surface of the second cylinder 13. The scraper 15 is in contact with the surface of the screening plate 12.
[0036] like Figure 2 and Figure 4As shown, the raw material crushed by the crusher 11 falls onto the surface of the screening plate 12. The second cylinder 13 on the upper surface of the screening plate 12 is engaged with the lower end of the first cylinder 6. When the first cylinder 6 rotates, the second cylinder 13 will rotate accordingly. The second cylinder 13 drives the pressure roller 14 and the scraper 15 to rotate synchronously. The rotating scraper 15 crushes the raw material on the surface of the screening plate 12, further reducing the size of the raw material particles. The crushed raw material passes through the filter holes on the surface of the screening plate 12 and falls into the discharge pipe 4 below. The rotating scraper 15 cleans the surface of the screening plate 12 to prevent clogging.
[0037] Working principle: When using this artificial aggregate raw material crusher, connect the outer shell 1 and the shell cover 2 so that the primary crushing structure is inserted into the interior of the outer shell 1. Start the motor 5 and feed the raw material into the interior of the outer shell 1. The raw material falls onto the surface of the feeding block 10 and is concentrated along the feeding block 10 to the crushing blade 11 for initial crushing. The crushed raw material falls onto the surface of the screening plate 12 through the filter holes on the surface of the partition plate 7. Under the action of the rotating pressure roller 14, it undergoes further crushing and grinding. It then falls through the filter holes on the surface of the screening plate 12 and into the discharge pipe 4 below for discharge, increasing the overall practicality.
[0038] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A raw material crusher for preparing artificial aggregate, comprising a shell (1), wherein the shell (1) is a hollow structure with an open upper surface, the lower end of the shell (1) is inverted conical, a shell cover (2) is detachably connected to the upper part of the shell (1) by bolts, a feed pipe (3) is provided through the surface of the shell cover (2), and a discharge pipe (4) is provided through the lower surface of the shell (1), characterized in that: The outer shell (1) and the shell cover (2) together constitute the crushing chamber structure. The crushing chamber structure is equipped with a primary crushing structure. The primary crushing structure realizes the crushing process of raw materials through two sets of crushing blades (11). The primary crushing structure includes a motor (5). The motor (5) is fixedly installed on the upper surface of the shell cover (2). The output end of the motor (5) passes through the surface of the shell cover (2) and is fixed. A first cylinder (6) is connected. Two sets of crushing blades (11) are arranged parallel to each other on the outer surface of the first cylinder (6).
2. The artificial aggregate preparation raw material crusher according to claim 1, characterized in that: The outer surface of the crusher (11) is provided with a material collection structure. The material collection structure concentrates the raw materials to the crusher (11) for crushing through the partition plate (7) and the feeding block (10).
3. The artificial aggregate preparation raw material crusher according to claim 2, characterized in that: The material collection structure includes a partition plate (7), which is a circular plate structure. The surface of the partition plate (7) is provided with filter holes. A locking block (8) is fixedly installed on the outer surface of the partition plate (7). The cross-section of the locking block (8) is L-shaped. The locking block (8) is engaged with a locking groove (9). The locking groove (9) is fixedly installed on the inner wall of the outer shell (1). A feeding block (10) is fixedly installed on the upper surface of the partition plate (7). The feeding block (10) is a through conical plate structure with two fixedly connected sections. The feeding block (10) and the upper surface of the partition plate (7) form a bowl-shaped structure. The bowl-shaped structure encloses a set of crushing blades (11).
4. The artificial aggregate preparation raw material crusher according to claim 3, characterized in that: The outer surfaces of the two sets of crushing blades (11) are respectively provided with material collection structures. The area of the upper partition plate (7) is larger than that of the lower partition plate (7). The size of the filter holes on the surface of the partition plate (7) decreases from top to bottom.
5. The artificial aggregate preparation raw material crusher according to claim 1, characterized in that: A secondary crushing structure is provided below the primary crushing structure. The secondary crushing structure crushes the raw material by means of a pressure roller (14).
6. The artificial aggregate preparation raw material crusher according to claim 5, characterized in that: The secondary crushing structure includes a screening plate (12), which is fixedly installed on the inner wall of the outer shell (1). The outer surface of the screening plate (12) is provided with an inverted conical protrusion. The surface of the screening plate (12) is provided with filter holes. The diameter of the filter holes on the surface of the screening plate (12) is smaller than the diameter of the filter holes in the primary crushing structure. A second cylinder (13) is fixedly installed at the center of the upper surface of the screening plate (12). The upper surface of the second cylinder (13) is provided with a cross-shaped groove. The second cylinder (13) is engaged with the lower end of the first cylinder (6).
7. The artificial aggregate preparation raw material crusher according to claim 6, characterized in that: The outer surface of the second cylinder (13) is rotatably connected to a pressure roller (14), the surface of the pressure roller (14) is in contact with the surface of the screening plate (12), and the outer surface of the second cylinder (13) is fixedly connected to a scraper (15), the scraper (15) is in contact with the surface of the screening plate (12).