Environment-friendly spraying equipment for 5G base station shell

By introducing guide channels and heating drying technology into the 5G base station casing spraying equipment, the problems of paint waste and slow drying have been solved, achieving a highly efficient and environmentally friendly spraying process.

CN223888246UActive Publication Date: 2026-02-10DONGGUAN HENGMIN INTELLIGENT MANUFACTURING TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422983417.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-04
Publication Date
2026-02-10
Estimated Expiration
2034-12-04

AI Technical Summary

Technical Problem

In the current 5G base station casing spraying process, the paint utilization rate is low, the paint is easily sprayed onto non-target areas causing waste, and the drying time is long, making it difficult to meet environmental protection and efficiency requirements.

Method used

An environmentally friendly spraying device was designed, which includes a spraying bracket, paint tank, limiting component, spraying worktable, collection pipe, heating component and airflow component. The device captures and recycles paint from non-target areas through a guide channel, accelerates drying using the heating component, and quickly dries the paint using the airflow component.

Benefits of technology

It improves paint utilization, reduces waste, shortens drying time, enhances spraying efficiency and environmental friendliness, and meets environmental standards.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of spraying, in particular to environment-friendly spraying equipment for a 5G base station shell. The environment-friendly spraying equipment for the 5G base station shell comprises a spraying support, the spraying support comprises a first vertical rod and a second vertical rod, and the second vertical rod is arranged on one side of the first vertical rod; paint used for spraying is stored in the paint can, and the paint can is arranged on one side of the spraying support; the limiting assembly is used for fixing the base station shell to the spraying support and arranged between the first vertical rod and the second vertical rod. Compared with the prior art, the spraying equipment has the beneficial effects that the spraying equipment is provided with the plurality of flow guide grooves arranged side by side on the spraying working table, and the spraying working table is hinged on the spraying bracket, so that paint sprayed to a non-target area in the spraying process can be effectively captured by the flow guide grooves, flows into the collecting pipe, and finally flows back to the paint can through the connecting pipe; and recycling of paint sprayed to a non-target area is achieved, and the paint utilization rate is remarkably increased.
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Description

Technical Field

[0001] This utility model relates to the field of spraying technology, specifically to an environmentally friendly spraying device for 5G base station housings. Background Technology

[0002] Currently, with the large-scale construction of 5G base stations, the painting of base station casings has become a crucial step in ensuring the lifespan and aesthetics of the base stations. However, in the existing 5G base station casing painting process, traditional painting methods suffer from low paint utilization. Typically, during the painting process, paint is easily sprayed onto non-target areas outside the base station casing, resulting in significant paint waste.

[0003] Meanwhile, due to the uncontrollable diffusion of paint during the spraying process, unused paint cannot be effectively recycled, further increasing the risk of environmental pollution and making it difficult to meet increasingly stringent environmental standards. Furthermore, existing spraying equipment has a long drying time after spraying, resulting in low operational efficiency and affecting the progress and efficiency of large-scale base station construction. Utility Model Content

[0004] This utility model addresses the technical problems existing in the prior art by providing an environmentally friendly spraying device for 5G base station housings. This solves the problem that during the spraying process, paint is often sprayed onto non-target areas outside the base station housing, i.e., beyond the target area, resulting in serious paint waste.

[0005] The technical solution of this utility model to solve the above-mentioned technical problems is as follows: an environmentally friendly spraying equipment for 5G base station housings, comprising:

[0006] A spraying support frame, comprising a first upright and a second upright, wherein the second upright is disposed on one side of the first upright;

[0007] A paint can containing paint for spraying, and the paint can being located on one side of a spraying stand;

[0008] A limiting component for fixing the base station housing to the spraying bracket, the limiting component being disposed between the first upright and the second upright;

[0009] A spraying workbench is located below the limiting component, and the two sides of the spraying workbench are respectively hinged to the first upright and the second upright. A number of parallel guide grooves are provided on one side of the spraying workbench.

[0010] A collection pipe is fixed to one side of the spraying workbench and is connected to the guide channel;

[0011] A flexible connecting tube, one end of which is connected to one side of a collecting tube, and the other end of which is connected to a paint can;

[0012] A heating component is located on the other side of the spraying workbench and is used to heat the spraying workbench.

[0013] An airflow assembly is fixedly mounted on a spraying bracket and is used to spray airflow onto the sprayed base station housing.

[0014] The beneficial effects of this utility model are:

[0015] 1) This spraying equipment sets several parallel guide channels on the spraying worktable and hinges the spraying worktable to the spraying bracket, so that the paint sprayed into the non-target area during the spraying process can be effectively captured by the guide channels and flow into the collection pipe, and finally flow back to the paint tank through the connecting pipe. This realizes the recycling and reuse of paint sprayed into the non-target area, which significantly improves the paint utilization rate, reduces paint waste, and lowers production costs.

[0016] 2) Secondly, by installing a heating element on one side of the spraying station, the heating element conducts heat to the guide channel within the spraying station, effectively preventing the paint sprayed into the guide channel from solidifying and ensuring its smooth return to the paint tank. Furthermore, after spraying, the spraying station can be flipped so that the heating element faces the base station housing. Combined with the airflow component, the sprayed base station housing is then blew air, rapidly drying the paint on the surface of the base station housing, significantly shortening the drying time and improving the overall efficiency of the spraying operation. In summary, this device, through structural optimization of the spraying equipment, achieves efficient paint recycling, environmentally friendly spraying, and rapid drying. It not only solves the problems of serious paint waste and low drying efficiency in existing technologies but also has significant advantages in environmental protection and operational efficiency.

[0017] Based on the above technical solution, the present invention can be further improved as follows.

[0018] Furthermore, the limiting assembly includes a crossbar and a plurality of hooks. The two ends of the crossbar are respectively fixed between the first upright and the second upright, and the plurality of hooks are arranged sequentially at the bottom of the crossbar along the axis of the crossbar.

[0019] The beneficial effect of adopting the above-mentioned further solution is that by setting up a hook, the base station housing can be suspended on the hook using the reserved holes on the outside of the base station housing, thereby achieving a stable and fixed position of the base station housing. This not only ensures that the base station housing is firmly fixed on the spraying bracket, but also minimizes the obstruction of the base station housing surface by the fixing structure due to the way the hook penetrates through the base station housing, thereby improving the coverage area and uniformity of the spraying, effectively avoiding the occurrence of missed spraying, and improving the spraying quality and effect.

[0020] Furthermore, a hand-tightened star bolt is provided at the hinge between the spraying workbench and the spraying bracket.

[0021] The beneficial effect of adopting the above-mentioned further solution is that the tilt angle and flip angle of the spraying workbench can be adjusted by turning the hand-tightened Torx bolts, ensuring that the paint sprayed in the guide channel flows smoothly into the collection pipe and that the heating component can face the base station housing.

[0022] Furthermore, the heating component is configured as a heating tube.

[0023] The beneficial effect of adopting the above-mentioned further solution is that the heating tube is used to heat the guide channel in the spraying operation platform. The heating temperature is kept constant between 30 degrees Celsius and 40 degrees Celsius, which can continuously provide a suitable temperature environment for the paint in the guide channel, effectively prevent it from solidifying, and ensure that the paint remains liquid. After the spraying is completed, the spraying operation platform is flipped so that the heating tube faces the base station housing. At this time, the heating temperature of the heating tube can be raised to above 70 degrees Celsius.

[0024] Furthermore, the airflow assembly consists of two fans, which are respectively fixed to one side of the first upright and one side of the second upright. Attached Figure Description

[0025] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0026] Figure 2 This is a side view of the spraying workbench of this utility model;

[0027] Figure 3 This is a schematic diagram of the overall structure of this utility model from another perspective.

[0028] The attached diagram lists the components represented by each number as follows:

[0029] 10. Spraying bracket; 101. First upright; 102. Second upright; 20. Paint can; 30. Limiting component; 301. Horizontal bar; 302. Hook; 40. Spraying workbench; 401. Guide channel; 50. Collection pipe; 60. Connecting pipe; 70. Heating component; 80. Airflow component; 90. Hand-tightened Torx bolt. Detailed Implementation

[0030] The principles and features of this utility model are described below with reference to the accompanying drawings. The examples given are only for explaining this utility model and are not intended to limit the scope of this utility model.

[0031] Currently, with the large-scale construction of 5G base stations, the painting of base station casings has become a crucial step in ensuring the lifespan and aesthetics of the base stations. However, in the existing 5G base station casing painting process, traditional painting methods suffer from low paint utilization. Typically, during the painting process, paint is easily sprayed onto non-target areas outside the base station casing, resulting in significant paint waste.

[0032] Meanwhile, due to the uncontrollable diffusion of paint during the spraying process, unused paint cannot be effectively recycled, further increasing the risk of environmental pollution and making it difficult to meet increasingly stringent environmental standards. Furthermore, existing spraying equipment has a long drying time after spraying, resulting in low operational efficiency and affecting the progress and efficiency of large-scale base station construction. To address these issues, the inventor has proposed an environmentally friendly spraying device for 5G base station casings.

[0033] The present invention provides the following preferred embodiments.

[0034] like Figure 1 , Figure 2 and Figure 3 As shown, the environmentally friendly spraying equipment for 5G base station housings includes:

[0035] A spraying support 10, the spraying support 10 including a first upright 101 and a second upright 102, wherein the second upright 102 is disposed on one side of the first upright 101;

[0036] Paint can 20, which contains paint for spraying, and is located on one side of the spraying bracket 10;

[0037] A limiting component 30 for fixing the base station housing to the spraying bracket 10, the limiting component 30 being disposed between the first upright 101 and the second upright 102;

[0038] A spraying workbench 40 is located below the limiting component 30, and the two sides of the spraying workbench 40 are respectively hinged to the first upright 101 and the second upright 102. A plurality of parallel guide grooves 401 are provided on one side of the spraying workbench 40.

[0039] Collection pipe 50, which is fixed to one side of the spraying workbench 40 and is connected to the guide channel 401;

[0040] A flexible connecting tube 60, one end of which is connected to one side of the collecting tube 50, and the other end of which is connected to the paint can 20;

[0041] Heating component 70, which is located on the other side of the spraying worktable 40, is used to heat the spraying worktable 40;

[0042] Airflow assembly 80, which is fixedly mounted on the spraying bracket 10, is used to spray airflow onto the base station housing after spraying.

[0043] This spraying equipment sets several parallel guide channels 401 on the spraying worktable 40 and hinges the spraying worktable 40 to the spraying bracket 10. This allows the paint sprayed onto non-target areas during the spraying process to be effectively captured by the guide channels 401 and flow into the collection pipe 50. Finally, it flows back to the paint tank 20 through the connecting pipe 60. This realizes the recycling and reuse of paint sprayed onto non-target areas, significantly improves paint utilization, reduces paint waste, and lowers production costs.

[0044] Secondly, by installing a heating component 70 on one side of the spraying worktable 40, the heating component 70 heats the guide channel 401 within the spraying worktable 40 through heat conduction. This effectively prevents the paint sprayed into the guide channel 401 from solidifying, ensuring its smooth return to the paint tank 20. Furthermore, after spraying, the spraying worktable 40 can be flipped so that the heating component 70 faces the base station housing. Combined with the airflow component 80 blowing air onto the sprayed base station housing, and working in conjunction with the heating component 70, the paint on the surface of the base station housing can be quickly dried, significantly shortening the drying time and improving the overall efficiency of the spraying operation. In summary, this device, through structural optimization of the spraying equipment, achieves efficient paint recycling, environmentally friendly spraying, and rapid drying. It not only solves the problems of serious paint waste and low drying efficiency in existing technologies but also has significant advantages in environmental protection and operational efficiency.

[0045] In this embodiment, as Figure 1 , Figure 2 and Figure 3As shown, the limiting component 30 includes a crossbar 301 and multiple hooks 302. The two ends of the crossbar 301 are respectively fixed between the first upright 101 and the second upright 102. The multiple hooks 302 are arranged sequentially at the bottom of the crossbar 301 along the axis of the crossbar 301. By setting the hooks 302, the base station housing can be suspended on the hooks 302 using the reserved holes on the outside of the base station housing, so as to achieve stable limiting and fixing of the base station housing. This not only ensures that the base station housing is stably fixed on the spraying bracket 10, but also, because the hooks 302 penetrate the base station housing, it can minimize the obstruction of the fixed structure on the surface of the base station housing, thereby improving the coverage area and uniformity of the spraying, effectively avoiding the occurrence of missed spraying, and improving the spraying quality and effect.

[0046] In this embodiment, as Figure 1 , Figure 2 and Figure 3 As shown, a hand-tightened Torx bolt 90 is provided at the hinge between the spraying worktable 40 and the spraying bracket 10. By turning the hand-tightened Torx bolt 90, the tilt angle and flip angle of the spraying worktable 40 can be adjusted to ensure that the paint sprayed in the guide channel 401 flows smoothly into the collection pipe 50 and that the heating component 70 can face the base station housing.

[0047] In this embodiment, as Figure 1 , Figure 2 and Figure 3 As shown, the heating component 70 is a heating tube, which is used to heat the guide channel 401 in the spraying platform. The heating temperature is kept constant between 30 degrees Celsius and 40 degrees Celsius, which can continuously provide a suitable temperature environment for the paint in the guide channel 401, effectively preventing it from solidifying and ensuring that the paint remains liquid. After the spraying is completed, the spraying platform is flipped so that the heating tube faces the base station housing. At this time, the heating temperature of the heating tube can be raised to above 70 degrees Celsius.

[0048] In this embodiment, as Figure 1 , Figure 2 and Figure 3 As shown, the airflow assembly 80 is configured with two fans, which are respectively fixed to one side of the first upright 101 and one side of the second upright 102.

[0049] The specific working process of this utility model is as follows:

[0050] (1) Fix the base station housing

[0051] First, by utilizing the reserved holes on the outside of the base station housing, the base station housing is suspended on the hook 302 to achieve stable positioning and fixation of the base station housing.

[0052] (2) Recycle the paint after spraying.

[0053] After preparation, the guide channel 401 in the spraying platform is heated by the heating tube, and the heating temperature is kept constant between 30 degrees Celsius and 40 degrees Celsius. Then, by turning the hand-tightening Torx bolt 90, the tilt angle of the spraying platform 40 along the collection pipe 50 is adjusted to 30 degrees to 60 degrees, so that the paint sprayed in the guide channel 401 flows into the collection pipe 50 and finally flows back to the paint tank 20 through the connecting pipe 60, thus realizing the recycling and reuse of paint sprayed on non-target areas.

[0054] (3) Dry the base station casing after spraying.

[0055] Continue to tighten the hand-tightened Torx bolt 90 to rotate the spraying platform to a 180-degree angle, so that the heating tube faces the base station housing on the hook 302. At this time, raise the heating temperature of the heating tube to above 70 degrees Celsius, and then use two fans to blow air onto the outer surface of the base station housing, thereby accelerating the drying of the paint covering the base station housing.

[0056] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

An environmentally friendly spraying equipment for 1.5G base station housings, characterized in that, include: A spraying support frame, comprising a first upright and a second upright, wherein the second upright is disposed on one side of the first upright; A paint can containing paint for spraying, and the paint can being located on one side of a spraying stand; A limiting component for fixing the base station housing to the spraying bracket, the limiting component being disposed between the first upright and the second upright; A spraying workbench is located below the limiting component, and the two sides of the spraying workbench are respectively hinged to the first upright and the second upright. A number of parallel guide grooves are provided on one side of the spraying workbench. A collection pipe is fixed to one side of the spraying workbench and is connected to the guide channel; A flexible connecting tube, one end of which is connected to one side of a collecting tube, and the other end of which is connected to a paint can; A heating component is located on the other side of the spraying workbench and is used to heat the spraying workbench. An airflow assembly is fixedly mounted on a spraying bracket and is used to spray airflow onto the sprayed base station housing.

2. The environmentally friendly spraying equipment for 5G base station housings according to claim 1, characterized in that, The limiting assembly includes a crossbar and multiple hooks. The two ends of the crossbar are fixed between the first upright and the second upright, respectively, and the multiple hooks are arranged sequentially at the bottom of the crossbar along its axis.

3. The environmentally friendly spraying equipment for 5G base station housings according to claim 1, characterized in that, The hinge between the spraying workbench and the spraying bracket is equipped with a hand-tightened star bolt.

4. The environmentally friendly spraying equipment for 5G base station housings according to claim 1, characterized in that, The heating component is a heating tube.

5. The environmentally friendly spraying equipment for 5G base station housings according to claim 1, characterized in that, The airflow assembly consists of two fans, which are respectively fixed to one side of the first upright and one side of the second upright.