Alkaline battery steel shell high-speed coating production line

The integrated high-speed coating production line for alkaline battery steel shells has achieved full automation from steel shell conveying and coating to testing, solving the problems of low efficiency and unstable quality of traditional production lines and improving production efficiency and product quality.

CN223888304UActive Publication Date: 2026-02-10ZHEJIANG CAMELION ELECTRONICS IND CO LTD
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Patent Information

Application Number
CN202520132373.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-20
Publication Date
2026-02-10
Estimated Expiration
2035-01-20

AI Technical Summary

Technical Problem

Traditional alkaline battery steel casing production lines are inefficient and cannot meet the demands of high-speed, high-volume production. They also have low equipment integration, complex production processes, and reliance on manual operation, leading to unstable product quality.

Method used

A high-speed coating production line for alkaline battery steel shells was designed, integrating a steel shell conveying and sorting system, a coating machine, a conductive film spraying system, a drying device, and a testing device to achieve fully automated control of the entire process, optimize equipment layout, and reduce reliance on manual labor.

Benefits of technology

It improved production efficiency, reduced defect rates, ensured product quality stability and consistency, reduced production space occupation, and enhanced production line flexibility and market responsiveness.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an alkaline battery steel shell high-speed coating production line which comprises a steel shell conveying and sequencing system, a steel shell coating machine, a conducting film spraying system, a drying device and a detecting device. The steel shell conveying and sequencing system, the steel shell coating machine, the drying device and the detection device are sequentially arranged from front to back, the conductive film spraying system is located on the side face of the steel shell conveying and sequencing system, production efficiency is improved, the defective product rate is reduced, manual dependence is reduced, meanwhile, stability and consistency of product quality are ensured, equipment layout is optimized, and the production cost is reduced. The occupied production space is reduced, the environmental adaptability of the production line is enhanced, the flexibility and the market response speed of the production line are improved, and the requirements of the modern battery manufacturing industry for high-efficiency and high-quality production are met.
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Description

TECHNICAL FIELD

[0001] The utility model relates to mechanical equipment technical field, concretely is a kind of alkaline battery steel shell high-speed coating production line. BACKGROUND

[0002] The production of alkaline battery steel shell is a key link in the battery manufacturing process, and the quality of the steel shell directly affects the performance and safety of the battery. In the traditional production process of alkaline battery steel shell, the coating process of the steel shell often faces problems such as low efficiency and unstable quality control. Specifically, the existing production line has the following main problems: 1. The traditional steel shell coating production line is mostly single-line operation, which cannot realize high-speed and large-batch production, resulting in low production efficiency and being unable to meet the rapid growth demand of battery output in the market; 2. Many links rely on manual operation, so that the production process is easily affected by human factors such as operation errors and fatigue, resulting in large fluctuations in product quality; 3. The links of steel shell conveying, coating, drying and detection are separated, the equipment integration is low, the production process is complex, the material flow efficiency is low, and a large production space is occupied. In view of the above problems, the existing alkaline battery steel shell coating production line urgently needs an integrated, automated and high-efficiency production solution to improve production efficiency, reduce defective rate, reduce manual dependence, and at the same time ensure the stability and consistency of product quality SUMMARY

[0003] To solve the above technical problems, the utility model relates to a kind of alkaline battery steel shell high-speed coating production line, the structure is simple, reliable, effectively solves the above technical problems, is suitable for use, to realize the above-mentioned purpose, the utility model realizes by following technical scheme:

[0004] A kind of alkaline battery steel shell high-speed coating production line, including steel shell conveying sequencing system, steel shell coating machine, conductive film spraying system, drying device, detection device, the steel shell conveying sequencing system, the steel shell conveying sequencing system is equipped with two groups of conveying paths that are left-right symmetrical, the steel shell conveying sequencing system, steel shell coating machine, drying device, detection device are sequentially arranged from front to back, the conductive film spraying system is located at the side of steel shell conveying sequencing system, the steel shell conveying sequencing system is used to send the steel shell that completes arrangement and is qualified in size to the track input end of steel shell coating machine, and send the steel shell that has not completed sequencing back to discharge hopper, simultaneously make the steel shell that completes arrangement but is not qualified in size to be sent to waste product collection box, the steel shell coating machine is used to coat the inside of the steel shell conveyed by the two groups of conveying paths of steel shell conveying sequencing system simultaneously, the conductive film spraying system is connected with the spraying gun in steel shell coating machine, the drying device is used to dry the steel shell that completes coating, and the detection device is used to detect the steel shell that completes drying.

[0005] On the basis of the above scheme and as a preferred scheme of the above scheme: the steel shell conveying and sorting system comprises an outlet hopper, a vertical elevator and a distribution conveying mechanism, two groups of outlet hoppers are symmetrically arranged left and right, the top of the outlet hopper is provided with an opening, the inside of the outlet hopper is provided with an inclined downward guide surface, the bottom end of the guide surface faces the feeding port of the outlet hopper, two groups of vertical elevators are respectively arranged at the front side of the outlet hopper, the transmission belt of the vertical elevator is arranged in an inverted L shape, the bottom of the vertical elevator is in communication with the feeding port of the outlet hopper, and the top of the vertical elevator is provided with a discharging hopper, the distribution conveying mechanism comprises a screening hopper, a guide rod, a driving motor, a synchronous wheel, a collecting hopper, a first horizontal conveyor and a support, the support is fixedly arranged between the vertical elevator and the steel shell coating machine, the collecting hopper is fixedly installed above the support, the collecting hopper is arranged in an inclined downward manner from front to back, the lowermost end of the collecting hopper is provided with a cylindrical discharging part, the cylindrical discharging part is located on the inner side of the waste collection box, two guide rods are symmetrically arranged above the collecting hopper, the axial direction of the guide rod is parallel to the upper edge of the collecting hopper, the distance between the two guide rods is matched with the shell body of the steel shell, the end of each guide rod is fixedly connected with the synchronous wheel, the two synchronous wheels are bonded to each other, one of the synchronous wheels is connected with the output shaft of the driving motor through a transmission belt, the screening hopper is arranged above the guide rod and below the discharging hopper, the bottom of the screening hopper is provided with a through hole opening into the gap between the two guide rods, one side of the screening hopper is further provided with a return pipe, the return pipe faces the input end of the first horizontal conveyor, the guide rod is used for sending the steel shell with completed arrangement and qualified cylinder size to the track input end of the steel shell coating machine, the first horizontal conveyor is used for sending the steel shell with incomplete arrangement back to the outlet hopper, and the collecting hopper is used for sending the steel shell with completed arrangement but with unqualified cylinder size falling from the gap of the guide rod to the waste collection box.

[0006] On the basis of the above scheme and as a preferred scheme of the above scheme: the steel shell coating machine comprises a positioning conveying turntable and a coating module, the positioning conveying turntable is arranged at the transmission end of the guide rod of the steel shell conveying and sorting system, the axis direction of the positioning conveying turntable is perpendicular to the guide rod, the positioning conveying turntable rotates in an intermittent manner, the positioning conveying turntable is provided with a plurality of positioning grooves arranged in an array around the circumference, a magnetic adsorption block is arranged in the positioning groove, and the positioning conveying turntable is used for sending the steel shell sent out by the guide rod to the track of the coating module.

[0007] Based on the above scheme and as a preferred embodiment of the above scheme: the conductive film spraying system includes a chassis, a lifting device is provided at the bottom inner side of the chassis, a container is installed on the lifting plate of the lifting device, a fixing plate is also provided inside the chassis, and a stirring module is installed on the fixing plate. After the lifting device raises the container, the stirring shaft of the stirring module extends into the inside of the container. A pump body is also provided inside the chassis, and the pump body connects the container to the spray gun of the coating module through a pipe.

[0008] Based on the above scheme and as a preferred embodiment: the drying device includes a second horizontal conveyor, the input end of which is located below the guide rail outlet of the coating module. The second horizontal conveyor has a synchronous belt that can reciprocate linearly in the horizontal direction. The synchronous belt has several grooves evenly spaced along its length, which cause the steel shell to be oriented left-right in the axial direction. A high-pressure hot air knife is mounted on one side of the second horizontal conveyor via a support frame, and the outlet of the high-pressure hot air knife faces the synchronous belt. A high-pressure hot air fan is located below the second horizontal conveyor and is connected to the high-pressure hot air knife. A material drop shield is provided at the transmission end of the second horizontal conveyor, and a material box is located below the material drop shield.

[0009] Based on the above scheme and as a preferred embodiment of the above scheme: the detection device includes a support base, a detection probe, an air blowing pipe, and a waste box. The support base is fixed to one side of the rear of the second horizontal conveyor. The support base is located between the high-pressure hot air knife and the material drop baffle. The detection probe and the air blowing pipe are fixed on the support base. The detection probe is located in front of the air blowing pipe. The detection end of the detection probe and the air outlet end of the air blowing pipe both face the synchronous belt of the second horizontal conveyor. The waste box is located below the support base.

[0010] The significant and beneficial technical advantages of this invention compared to existing technologies are as follows: This solution, through an integrated high-speed coating production line for alkaline battery steel casings, achieves fully automated control of the entire process from steel casing conveying and sorting, coating, drying to testing. This significantly improves production efficiency, reduces defect rates, and minimizes reliance on manual labor, while ensuring the stability and consistency of product quality. Furthermore, this solution optimizes equipment layout, reduces production space occupation, enhances the environmental adaptability of the production line, improves its flexibility and market responsiveness, and meets the demands of modern battery manufacturing for high-efficiency, high-quality production. Attached Figure Description

[0011] Figure 1 This is a schematic diagram of the overall structure of the production line;

[0012] Figure 2 This is a schematic diagram of a steel shell conveying and sorting system;

[0013] Figure 3 This is a schematic diagram of a steel shell coating machine;

[0014] Figure 4 This is a schematic diagram of the drying and testing devices;

[0015] Figure 5 This is a schematic diagram of a conductive film spraying system. Detailed Implementation

[0016] To make the objectives, technical solutions, and advantages of this application clearer, the technical solutions in the embodiments will be clearly and completely described below with reference to the accompanying drawings. However, the specific implementation methods and embodiments described below are for illustrative purposes only and are not intended to limit the present invention.

[0017] In the description of this utility model, it should be understood that the terms "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicate the orientation or positional relationship based on the appendix. Figure 1 The directions or positional relationships shown are for the purpose of describing this utility model only, and are not intended to indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0018] In the description of this application, the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated.

[0019] To solve the above technical problems, such as Figures 1-5As shown, this utility model designs a high-speed coating production line for alkaline battery steel shells, including a steel shell conveying and sorting system 1, a steel shell coating machine 2, a conductive film spraying system 3, a drying device 4, and a testing device 5. The steel shell conveying and sorting system 1 has two symmetrical conveying paths. The steel shell conveying and sorting system 1, the steel shell coating machine 2, the drying device 4, and the testing device 5 are arranged sequentially from front to back. The conductive film spraying system 3 is located on the side of the steel shell conveying and sorting system 1. The steel shell conveying and sorting system 1 uses... The steel shells that have been sorted and whose cylinder dimensions are qualified are fed into the track input end of the steel shell coating machine 2, while the steel shells that have not been sorted are sent back to the discharge hopper 11. At the same time, the steel shells that have been sorted but whose cylinder dimensions are not qualified are sent to the waste collection box 112. The steel shell coating machine 2 is used to simultaneously coat the inside of the cylinders of the steel shells transported by the two sets of conveying paths of the steel shell conveying and sorting system 1. The conductive film spraying system 3 is connected to the spray gun inside the steel shell coating machine 2. The drying device 4 is used to dry the coated steel shells. The detection... Device 5 is used to inspect the dried steel shells. By integrating the steel shell conveying and sorting system 1, the steel shell coating machine 2, the conductive film spraying system 3, the drying device 4, and the inspection device 5, a complete production line is formed, realizing a continuous and efficient production process. This significantly improves the production efficiency of alkaline battery steel shells. Because the steel shells have already undergone size and quality screening before entering the coating process, it ensures that only qualified steel shells enter subsequent processes, thereby improving the quality of the final product. The sequential arrangement of each device reduces the time and space required for material flow, making the production line layout more compact and improving space utilization efficiency. The automated design of the entire production line reduces manual operation and labor intensity, while also improving the continuous operation capability of the production line. Overall, it achieves improved production efficiency, optimized quality control, improved space utilization, enhanced production flexibility, reduced energy consumption, increased automation, convenient maintenance and cleaning, improved environmental adaptability, and enhanced safety, providing an efficient, stable, and reliable solution for the production of alkaline battery steel shells.

[0020] In this embodiment, it is further preferred that the steel shell conveying and sorting system 1 includes a discharge hopper 11, a vertical elevator 12, and a material distribution conveying mechanism. Two sets of discharge hoppers 11 are symmetrically arranged left and right. The symmetrical two sets of conveying paths improve the system's balance and stability, and allow double the number of steel shells to be processed simultaneously, thereby improving overall production efficiency. The top of the discharge hopper 11 has an opening, and the interior of the discharge hopper 11 has a downward-sloping guide surface. The bottom end of the guide surface faces the feed inlet of the discharge hopper 11. Two sets of vertical elevators 12 are respectively arranged in front of the discharge hoppers 11. The conveyor belts of the vertical elevators 12 are arranged in an inverted L-shape. The bottom of the vertical elevators 12 communicates with the feed inlet of the discharge hoppers 11, and the top of the vertical elevators 12... The unit is equipped with a discharge hopper 13. The inverted L-shaped arrangement of the vertical elevator 12 effectively utilizes space and simultaneously achieves efficient vertical transport of the steel shell from the discharge hopper 11 to the discharge hopper 13, reducing the waiting and accumulation time of the steel shell during the conveying process. The material distribution and conveying mechanism includes a screening hopper 14, guide rods 15, a drive motor 16, a synchronous pulley 17, a collection hopper 18, a first horizontal conveyor 19, and a support 110. The support 110 is fixedly installed between the vertical elevator 12 and the steel shell coating machine 2. The collection hopper 18 is fixedly installed above the support 110. The collection hopper 18 is inclined downward from front to back. The lowest end of the collection hopper 18 is provided with a cylindrical discharge section, which is located inside the waste collection box 112. The two guide rods 15 are positioned on the left and right sides. The guide rod 15 is positioned above the collecting hopper 18, with its axial direction parallel to the upper edge of the collecting hopper 18. The spacing between the two guide rods 15 is adapted to the shell of the steel shell. The end of each guide rod 15 is fixedly connected to a synchronous wheel 17, which are bonded together. One of the synchronous wheels 17 is connected to the output shaft of the drive motor 16 via a transmission belt. The screening hopper 14 is positioned above the guide rods 15 and below the discharge hopper 13. The bottom of the screening hopper 14 has a through hole leading to the inner gap of the two guide rods 15. A return pipe 111 is also provided on one side of the screening hopper 14, facing the input end of the first horizontal conveyor 19. The guide rods 15 are used to feed the steel shells, which have been arranged and whose cylinder dimensions are qualified, into the steel shell coating machine. At the track input end of 2, the first horizontal conveyor 19 is used to send unsorted steel shells back to the discharge hopper 11. This design reduces the time and complexity of material return and improves material flow efficiency. The collection hopper 18 is used to send steel shells that have been sorted but have fallen from the gaps in the guide rod 15 due to unqualified cylinder size to the waste collection bin 112. The system can send unsorted steel shells back to the discharge hopper 11, ensuring that only sorted steel shells enter the coating machine, improving the orderliness of the production process and product quality. For steel shells that have been sorted but have unqualified cylinder size, the system can send them to the waste collection bin 112. This size screening function reduces the risk of unqualified products flowing into subsequent processes and also automates waste processing.This reduces labor costs and time associated with waste disposal, improves product consistency and reliability, and automates material sorting and screening to reduce the need for manual operation, lower labor intensity, reduce human error, and enhance production process stability and product consistency.

[0021] In this embodiment, it is further preferred that the steel shell coating machine 2 includes a positioning conveyor turntable 21 and a coating module 22. The positioning conveyor turntable 21 is located at the transmission end of the guide rod 15 of the steel shell conveying and sorting system 1. The axis of the positioning conveyor turntable 21 is perpendicular to the guide rod 15. The positioning conveyor turntable 21 rotates intermittently. The positioning conveyor turntable 21 is provided with a plurality of positioning slots arranged in a circular array. Magnetic adsorption blocks are installed in the positioning slots. The positioning conveyor turntable 21 is used to send the steel shells sent by the guide rod 15 into the track of the coating module 22. The intermittent rotation of the positioning conveyor turntable 21 ensures that the steel shells can be accurately positioned before entering the coating module 22, improving the accuracy and consistency of the coating process. At the same time, it optimizes the spatial layout, making the entire coating area more compact and saving space in the production line. The continuous rotation of the positioning conveyor turntable 21 and the coordinated work of the steel shell coating machine 2 ensure the continuity of the production process and reduce production interruptions caused by improper positioning.

[0022] In this embodiment, it is further preferred that the conductive film spraying system 3 includes a housing 31, with a lifter 32 located at the bottom inner side of the housing 31. A container 33 is mounted on the lifting plate of the lifter 32. A fixing plate 34 is also located inside the housing 31, and a stirring module 35 is mounted on the fixing plate 34. After the lifter 32 raises the container 33, the stirring shaft of the stirring module 35 extends into the inside of the container 33. The design of the lifter 32 and container 33 inside the housing 31 makes the supply of coating more precise and controllable. After the container 33 is raised, the stirring module 35 can evenly stir the coating to ensure the spraying quality. The machine box 31 is also equipped with a pump body 36, which connects the container 33 to the spray gun of the coating module 22 through a pipeline. This realizes efficient transfer and use of the coating, reduces coating waste, improves coating utilization, simplifies the coating stirring and supply process, makes operation more convenient, reduces the labor intensity of operators, and ensures uniform mixing of the coating before spraying, thereby ensuring the stability and consistency of the spraying quality.

[0023] In this embodiment, it is further preferred that the drying device 4 includes a second horizontal conveyor 41, the input end of which is located below the guide rail outlet end of the coating module 22. The second horizontal conveyor 41 has a synchronous belt 42 that can reciprocate linearly in the horizontal direction. The synchronous belt 42 has a plurality of grooves evenly spaced along its length, which cause the steel shell to be arranged laterally in the axial direction. A high-pressure hot air knife 43 is mounted on one side of the second horizontal conveyor 41 via a support frame. The air outlet of the high-pressure hot air knife 43 faces the synchronous belt 42. A [further details about the second horizontal conveyor 41 are missing from the original text.] A high-pressure hot air blower 44 is provided, which is connected to a high-pressure hot air knife 43. The transmission end of the second horizontal conveyor 41 is provided with a material drop cover 45, and a material box 46 is provided below the material drop cover 45. Through the design of the second horizontal conveyor 41, the steel shell can quickly enter the drying area after coating, realizing seamless connection with the coating process and improving drying efficiency. Since the steel shell is set in the left and right direction in the axial direction, the high-pressure hot air knife 43 can evenly dry the inside of the steel shell, ensuring the uniform distribution of heat energy on the entire cross section of the steel shell, avoiding the problem of local overheating or incomplete drying, and improving the drying quality.

[0024] In this embodiment, it is further preferred that the detection device 5 includes a support base 51, a detection probe 52, an air blowing pipe 53, and a waste box 54. The support base 51 is fixed to one side of the rear of the second horizontal conveyor 41, located between the high-pressure hot air knife 43 and the material discharge baffle 45. The detection probe 52 and the air blowing pipe 53 are fixed to the support base 51. The detection probe 52 is located in front of the air blowing pipe 53, with the detection end of the probe 52 and the air outlet end of the air blowing pipe 53 both facing the synchronous belt 42 of the second horizontal conveyor. The waste box 54 is located below the support base 51. The detection device 5 ensures accurate quality inspection of the dried steel shell, improving the reliability and consistency of product quality. The use of the air blowing pipe 53 can promptly identify unqualified steel shells and remove defective products from the production line, reducing the risk of defective products flowing into subsequent processes. The detection device 5 is located between the high-pressure hot air knife 43 and the material drop baffle 45, ensuring that the steel shells have completed quality inspection before entering the next process, avoiding ineffective work and improving overall production efficiency. The reasonable layout of the detection device 5 makes the production line more compact, reduces space occupation, and facilitates monitoring and maintenance by operators. The automated detection device 5 reduces the need for manual inspection, lowers labor intensity, and reduces detection errors caused by human factors. The integration of the detection device 5 improves the automation level of the production line, making the production process more stable and predictable.

[0025] In practice, the steel shells enter the vertical elevator 12 through the discharge hopper 11. After being lifted to a certain height, they are further divided and sorted by the material distribution and conveying mechanism. The design of the discharge hopper 11 allows the steel shells to smoothly enter the vertical elevator 12, while the inclined guide surface helps the steel shells slide smoothly down. In the material distribution and conveying mechanism, the steel shells are screened by the screening hopper 14 and guide rod 15. Qualified steel shells are sent to the steel shell coating machine 2, while unqualified steel shells fall into the collection hopper 18 through the gaps in the guide rod 15 and are finally sent to the waste collection box 112. Qualified steel shells are sent by the guide rod 15 to the positioning conveying turntable 21 of the steel shell coating machine 2. The intermittent rotation of the turntable and the magnetic adsorption blocks ensure the precise positioning of the steel shells during the coating process. The coating module 22 internally coats the steel shell. After coating, the steel shell enters the drying device 4. The synchronous belt 42 of the second horizontal conveyor 41 transports the steel shell to one side of the high-pressure hot air knife 43 for uniform drying. After drying, the steel shell is inspected by the detection device 5. The detection probe 52 and the air blowing pipe 53 work together to ensure that only qualified steel shells can enter the next process. Unqualified steel shells are blown out of the production line and fall into the waste box 54. Qualified steel shells continue to move along the second horizontal conveyor 41 and finally fall into the material box 46, completing the entire production process. Throughout the entire process, the operator continuously monitors the operating status of the production line to ensure the normal operation of the equipment and performs necessary maintenance and adjustments.

[0026] It is worth noting that the technical features of the motor, pump body, and transmission machine involved in this utility model patent application should be regarded as prior art. The specific structure, working principle, and possible control methods and spatial arrangement of these technical features can be conventionally selected in the field and should not be regarded as the inventive point of this utility model patent. This utility model patent will not elaborate further.

[0027] The above embodiments are merely preferred embodiments of this utility model and are not intended to limit the scope of protection of this utility model. Therefore, all equivalent changes made by those skilled in the art based on the structure, shape, and principle of this utility model should be included within the scope of protection of this utility model.

Claims

1. A high-speed coating production line for alkaline battery steel casings, characterized in that: The system includes a steel shell conveying and sorting system, a steel shell coating machine, a conductive film spraying system, a drying device, and a testing device. The steel shell conveying and sorting system has two symmetrical conveying paths. The steel shell conveying and sorting system, steel shell coating machine, drying device, and testing device are arranged sequentially from front to back. The conductive film spraying system is located on the side of the steel shell conveying and sorting system. The steel shell conveying and sorting system is used to feed the sorted steel shells with acceptable cylinder dimensions into the track input end of the steel shell coating machine, and to return unsorted steel shells to the discharge hopper. Simultaneously, it sends sorted steel shells with unacceptable cylinder dimensions to the waste collection bin. The steel shell coating machine is used to simultaneously coat the inside of the steel shells conveyed by the two conveying paths of the steel shell conveying and sorting system. The conductive film spraying system is connected to the spray gun inside the steel shell coating machine. The drying device is used to dry the coated steel shells. The testing device is used to test the dried steel shells.

2. The high-speed coating production line for alkaline battery steel casing according to claim 1, characterized in that: The steel shell conveying and sorting system includes a discharge hopper, a vertical elevator, and a material distribution conveying mechanism. Two sets of discharge hoppers are symmetrically arranged left and right. The top of each discharge hopper has an opening, and the interior of the discharge hopper has a downward-sloping guide surface. The bottom end of the guide surface faces the feed inlet of the discharge hopper. Two sets of vertical elevators are respectively located in front of the discharge hoppers. The conveyor belts of the vertical elevators are arranged in an inverted L-shape. The bottom of the vertical elevators is connected to the feed inlet of the discharge hoppers, and the top of the vertical elevators has a drop hopper. The material distribution conveying mechanism includes a screening hopper, a guide rod, a drive motor, a synchronous pulley, a collection hopper, a first horizontal conveyor, and a support. The support is fixedly installed between the vertical elevator and the steel shell coating machine. The collection hopper is fixedly installed above the support and is inclined downward from front to back. The lowest end of the collection hopper has a cylindrical drop section located inside the waste collection box. Two guide rods are symmetrically arranged on the left and right and located above the collection hopper. The axial direction of the guide rods is parallel to the upper edge of the collection hopper. The distance between the two guide rods is adapted to the shell body of the steel shell. The end of each guide rod is fixedly connected to a synchronous wheel. The two synchronous wheels are bonded together. One of the synchronous wheels is connected to the output shaft of the drive motor through a transmission belt. The screening hopper is located above the guide rods and below the discharge hopper. The bottom of the screening hopper has a through hole leading to the inner gap of the two guide rods. A return pipe is also provided on one side of the screening hopper. The return pipe faces the input end of the first horizontal conveyor. The guide rods are used to send the steel shells that have been sorted and have qualified cylinder size into the track input end of the steel shell coating machine. The first horizontal conveyor is used to send the steel shells that have not been sorted back to the discharge hopper. The collection hopper is used to send the steel shells that have been sorted and arranged but have not qualified cylinder size, which fall from the gap of the guide rods, to the waste collection box.

3. The high-speed coating production line for alkaline battery steel casing according to claim 2, characterized in that: The steel shell coating machine includes a positioning conveying turntable and a coating module. The positioning conveying turntable is located at the transmission end of the guide rod of the steel shell conveying and sorting system. The axis of the positioning conveying turntable is perpendicular to the guide rod. The positioning conveying turntable rotates intermittently. The positioning conveying turntable has several positioning slots arranged in a circular array. Magnetic adsorption blocks are installed in the positioning slots. The positioning conveying turntable is used to send the steel shells delivered by the guide rod into the track of the coating module.

4. The high-speed coating production line for alkaline battery steel casing according to claim 3, characterized in that: The conductive film spraying system includes a chassis, with a lifter located at the bottom inner side of the chassis. A container is mounted on the lifting plate of the lifter. A fixing plate is also located inside the chassis, with a stirring module mounted on the fixing plate. After the lifter raises the container, the stirring shaft of the stirring module extends into the container. A pump body is also installed inside the chassis, and the pump body connects the container to the spray gun of the coating module through a pipe.

5. The high-speed coating production line for alkaline battery steel casing according to claim 4, characterized in that: The drying device includes a second horizontal conveyor. The input end of the second horizontal conveyor is located below the guide rail outlet end of the coating module. The second horizontal conveyor has a synchronous belt that can reciprocate linearly in the horizontal direction. The synchronous belt has several grooves that are evenly spaced along the length direction, and the grooves make the axial direction of the steel shell oriented left and right. A high-pressure hot air knife is installed on one side of the second horizontal conveyor through a support frame. The air outlet of the high-pressure hot air knife faces the synchronous belt. A high-pressure hot air fan is installed below the second horizontal conveyor and is connected to the high-pressure hot air knife. A material drop cover is provided at the transmission end of the second horizontal conveyor, and a material box is provided below the material drop cover.

6. The high-speed coating production line for alkaline battery steel casing according to claim 5, characterized in that: The detection device includes a support base, a detection probe, an air blowing pipe, and a waste box. The support base is fixed to one side of the rear of the second horizontal conveyor. The support base is located between the high-pressure hot air knife and the material drop baffle. The detection probe and the air blowing pipe are fixed on the support base. The detection probe is located in front of the air blowing pipe. The detection end of the detection probe and the air outlet end of the air blowing pipe both face the synchronous belt of the second horizontal conveyor. The waste box is located below the support base.

Citation Information

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