Cooling device used after fabric film spraying
By designing a cooling device with a cooling roller equipped with heat-conducting plates and copper tubes, and an electric push rod adjustment mechanism, the problem of wrinkles caused by the loosening of the cooling roller on the fabric after coating was solved, achieving a highly efficient and stable fabric cooling effect.
Patent Information
- Application Number
- CN202520359668.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-04
- Publication Date
- 2026-02-10
- Estimated Expiration
- 2035-03-04
AI Technical Summary
After coating, the fabric surface wrinkles due to the cooling roller being too loose, and the surface temperature of the cooling roller is difficult to cool down in time, affecting the cooling effect.
Design a cooling device comprising a cooling roller and an adjustment mechanism. The cooling roller consists of an outer cylinder and an inner cylinder. The outer cylinder has heat-conducting fins, and the inner cylinder is a copper tube. Combined with a liquid inlet assembly and a liquid outlet assembly, it provides a continuous low-temperature coolant. The adjustment mechanism adjusts the fabric tension via an electric push rod to prevent wrinkles.
It achieves flat cooling of the fabric, improves cooling efficiency and production stability, and enhances product consistency and repeatability.
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Figure CN223888402U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of fabric coating and cooling technology, specifically a cooling device for fabric after coating. Background Technology
[0002] In the textile industry, after the fabric undergoes coating treatment, it usually experiences a relatively high temperature. At this time, a cooling system is needed to reduce the temperature of the fabric to ensure the smooth progress of subsequent processing steps. Common cooling devices include water cooling systems, which use circulating cooling water to reduce the temperature of the fabric and are often used in large-scale production lines, and air cooling systems, which use fans or air circulation equipment to blow cold air to remove the heat from the fabric.
[0003] A search revealed that publication number CN109263076A discloses a coating equipment, including a winding assembly. The winding assembly comprises a cooling roller for cooling the coated material and a winding machine for winding the cooled coated material. A heat pump is installed between the cooling roller and the raw material drying drum to extract heat from the cooling roller into the raw material drying drum. By using a heat pump to transport heat from the cooling roller to the raw material drying drum, a single heat pump can both cool the coated material and improve the toughness and transparency of the composite material.
[0004] However, if a cooling roller is used to cool the fabric after coating, the fabric may become too loose and wrinkle before passing through the cooling roller. At the same time, during the long process of cooling the coated fabric, the surface temperature of the cooling roller may not be able to drop in time, resulting in an increase in temperature and thus reducing the cooling effect.
[0005] Therefore, it is necessary to provide a cooling device for fabrics after coating to solve the above problems.
[0006] It should be noted that the information disclosed in this background section is only for understanding the background technology of this application concept, and therefore may include information that does not constitute prior art. Utility Model Content
[0007] The purpose of this invention is to provide a cooling device for fabrics after coating, so as to solve the problems mentioned in the background art.
[0008] The technical solution adopted by this application to solve its technical problem is:
[0009] This utility model provides a cooling device for fabric after coating, including a worktable. A first support frame is installed on one side of the top surface of the worktable. A driving mechanism is installed on the side wall of the first support frame. Two transmission rollers for guiding the coated fabric are installed on the top surface of the first support frame. The driving mechanism drives the transmission rollers to rotate on the top of the first support frame. An adjustment mechanism for adjusting the coated fabric is installed on one side of the first support frame. A second support frame is fixedly installed on the worktable on the other side of the first support frame. A cooling mechanism for cooling the coated fabric is rotatably installed on the top of the second support frame. The cooling mechanism includes two cooling rollers, a liquid inlet assembly, and a liquid outlet assembly. The two ends of the two cooling rollers are respectively connected to the liquid inlet assembly and the liquid outlet assembly. The cooling roller includes an outer cylinder and an inner cylinder. Multiple heat-conducting fins are integrally formed at equal angles along the inner wall of the outer cylinder. The multiple heat-conducting fins all abut against the outer wall of the inner cylinder. Liquid guide grooves are opened at both ends of the inner cylinder according to the angle of the multiple heat-conducting fins on the outer cylinder wall.
[0010] Preferably, the drive mechanism includes a fixed plate, a servo motor, a drive wheel, a belt, and driven wheels. The fixed plate is fixedly mounted on the side wall of the first support frame by screws. The servo motor is fixedly mounted on the side wall of the fixed plate. The drive wheel is keyed to the output shaft of the servo motor. Two driven wheels are provided, and both driven wheels are connected to the drive wheel via belts. The interiors of the two driven wheels are keyed to the end shafts of the transmission rollers. The end shafts of the two transmission rollers are rotatably connected to the top of the first support frame via bearings.
[0011] Preferably, the adjustment mechanism includes a support plate, a rotating shaft, an adjustment frame, an adjustment roller, a first support, an electric push rod, and a second support. The support plate is fixedly installed on the side wall of the first support frame. The two side walls of the adjustment frame are respectively fixedly connected to the rotating shaft. The rotating shaft is rotatably connected to the side wall of the support plate through bearings. An adjustment roller is rotatably installed on one side of the adjustment frame through bearings. The other side of the adjustment frame is fixedly installed to the first support at its center. The interior of the first support is rotatably connected to the end of the telescopic shaft of the electric push rod. The second support is installed on the side wall of the inner crossbeam of the first support frame. The tail of the electric push rod is rotatably connected to the interior of the second support.
[0012] Preferably, connecting plates are respectively inserted and installed at both ends of the outer cylinder, and liquid guide pipes are respectively fixedly connected to the outer side walls of the connecting plates, and the liquid guide pipes are respectively connected to the inside of the outer cylinder and the inside of the inner cylinder.
[0013] Preferably, the inner side of the connecting plate is integrally formed with a plug ring, the side wall of the plug ring is provided with an annular groove, and a sealing ring is sleeved on the annular groove. The plug ring is inserted into the inside of both ends of the outer cylinder, and the liquid guide tubes are rotatably connected on the top of the second support frame through bearings.
[0014] Preferably, the liquid inlet assembly and the liquid outlet assembly have the same structure. The liquid inlet assembly includes a rotary joint and a coolant pipe. One end of the rotary joint is connected to the liquid guide pipe, and the other end of the rotary joint is connected to the coolant pipe.
[0015] The beneficial effects of this application are:
[0016] 1. Through the combined design of the cooling roller with the liquid inlet and liquid outlet components in the cooling mechanism, the surface of the cooling roller can be continuously supported by low-temperature coolant. The outer cylinder of the cooling roller is composed of multiple heat-conducting fins, which can accelerate the heat transfer. The copper tube in the inner cylinder cools the flowing coolant, thus providing a cooling effect for the coated fabric for a long time.
[0017] 2. The combined design of the electric push rod, adjusting frame, and adjusting roller in the adjusting mechanism allows for dynamic adjustment of the fabric tension. This ensures that the coated fabric maintains appropriate tension throughout the cooling process, preventing wrinkles caused by slack during transportation. This not only guarantees the surface smoothness of the fabric and improves cooling efficiency but also enhances the stability of the entire production process, improving product consistency and repeatability.
[0018] In addition to the purposes, features, and advantages described above, this application has other purposes, features, and advantages. A further detailed description of this application will be provided below with reference to the figures. Attached Figure Description
[0019] The accompanying drawings, which form part of this application, are used to provide a further understanding of this application. The illustrative embodiments of this application and their descriptions are used to explain this application and do not constitute an undue limitation of this application.
[0020] In the attached diagram:
[0021] Figure 1 This is an overall schematic diagram of a cooling device for fabric after coating according to the present invention;
[0022] Figure 2 This is a schematic diagram of the drive mechanism, transmission roller, and adjustment mechanism of this utility model;
[0023] Figure 3 This is a schematic diagram of the cooling mechanism structure of this utility model;
[0024] Figure 4 This is a schematic diagram of the cooling roller structure of this utility model;
[0025] Figure 5 This is a schematic diagram of the outer cylinder structure of this utility model;
[0026] Figure 6 This is a schematic diagram of the inner cylinder structure of this utility model.
[0027] The following are the labeling elements in the figure:
[0028] 1. Workbench;
[0029] 2. First support frame;
[0030] 3. Drive mechanism; 31. Fixed plate; 32. Servo motor; 33. Drive wheel; 34. Belt; 35. Driven wheel;
[0031] 4. Conveyor rollers;
[0032] 5. Adjustment mechanism; 51. Support plate; 52. Rotating shaft; 53. Adjustment frame; 54. Adjustment roller; 55. First support; 56. Electric push rod; 57. Second support;
[0033] 6. Second support frame;
[0034] 7. Cooling mechanism;
[0035] 71. Cooling roller; 711. Outer cylinder; 712. Connecting disc; 713. Sealing ring; 714. Liquid guide pipe; 715. Inner cylinder; 716. Heat-conducting plate; 717. Liquid guide groove;
[0036] 72. Rotary joint;
[0037] 73. Coolant pipe. Detailed Implementation
[0038] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. This application will now be described in detail with reference to the accompanying drawings and embodiments.
[0039] To enable those skilled in the art to better understand the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present application, and not all embodiments. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative effort should fall within the scope of protection of the present application.
[0040] Please see Figure 1-6 The embodiments provided by this utility model are as follows:
[0041] A cooling device for fabric after coating includes a workbench 1. A first support frame 2 is mounted on one side of the top surface of the workbench 1. A drive mechanism 3 is mounted on the side wall of the first support frame 2. Two transmission rollers 4 for guiding the coated fabric are mounted on the top surface of the first support frame 2. The drive mechanism 3 drives the transmission rollers to rotate on the top of the first support frame 2. The drive mechanism 3 includes a fixed plate 31, a servo motor 32, a drive wheel 33, a belt 34, and driven wheels 35. The fixed plate 31 is fixedly mounted on the side wall of the first support frame 2 by screws. The servo motor 32 is fixedly mounted on the side wall of the fixed plate 31. The inside of the drive wheel 33 is keyed to the output shaft of the servo motor 32. Two driven wheels 35 are provided. Both driven wheels 35 are driven to the drive wheel 33 by the belt 34. The inside of the two driven wheels 35 are keyed to the end shafts of the transmission rollers 4. The end shafts of the two transmission rollers 4 are rotatably connected on the top of the first support frame 2 by bearings.
[0042] The servo motor 32 drives the drive wheel 33 to rotate, and the belt 34 drives the two driven wheels 35 to rotate, thereby enabling the two transmission rollers 4 on the first support frame 2 to rotate, so as to transport the coated fabric from one side to the other side for cooling.
[0043] During transportation, the tension of the coated fabric needs to be adjusted to prevent wrinkles during cooling. An adjustment mechanism 5 for adjusting the coated fabric is installed on one side of the first support frame 2. The adjustment mechanism 5 includes a support plate 51, a rotating shaft 52, an adjustment frame 53, an adjustment roller 54, a first support 55, an electric push rod 56, and a second support 57. The support plate 51 is fixedly installed on the side wall of the first support frame 2. The rotating shaft 52 is fixedly connected to both side walls of the adjustment frame 53. The rotating shaft 52 is rotatably connected to the side wall of the support plate 51 through bearings. An adjustment roller 54 is rotatably installed on one side of the adjustment frame 53 through bearings. The other side of the adjustment frame 53 is fixedly installed to the first support 55 at the center. The inside of the first support 55 is rotatably connected to the end of the telescopic shaft of the electric push rod 56. The second support 57 is installed on the side wall of the inner crossbeam of the first support frame 2. The tail of the electric push rod 56 is rotatably connected to the inside of the second support 57.
[0044] The principle is as follows:
[0045] When the surface tension of the coated fabric is too loose, the telescopic shaft of the electric push rod 56 is shortened inward, which drives the first support 55 to move toward the electric push rod 56. This causes the bottom of the adjusting frame 53 to rotate inward, and the adjusting roller 54 installed on the top of the adjusting frame 53 to rotate outward. This changes the distance between the adjusting roller 54 and the transport roller, thereby tightening the loose coated fabric to ensure that the coated fabric can maintain a smooth surface.
[0046] A second support frame 6 is fixedly installed on the workbench 1 on the other side of the first support frame 2. A cooling mechanism 7 for cooling the coated fabric is rotatably installed on the top of the second support frame 6. The cooling mechanism 7 includes two cooling rollers 71, a liquid inlet assembly, and a liquid outlet assembly. The two ends of the two cooling rollers 71 are respectively connected to the liquid inlet assembly and the liquid outlet assembly. The liquid inlet assembly and the liquid outlet assembly provide the cooling rollers 71 with low-temperature coolant and discharge the coolant with increased temperature to ensure that the surface of the cooling rollers 71 is at a low temperature, thereby enabling the cooling treatment of the coated fabric.
[0047] The cooling roller 71 includes an outer cylinder 711 and an inner cylinder 715. Multiple heat-conducting fins 716 are integrally formed at equal angles along the inner wall of the outer cylinder 711. All heat-conducting fins 716 abut against the outer wall of the inner cylinder 715. Liquid-guiding grooves 717 are correspondingly formed at both ends of the inner cylinder 715 according to the angle of the heat-conducting fins 716 on the outer cylinder 711. When the outer cylinder 711 comes into contact with the coated fabric, its surface temperature rises, thereby transferring heat to each heat-conducting fin 716. On the 6th, multiple heat-conducting fins 716 reduce their temperature by flowing coolant through the gaps between them. Meanwhile, since they are in contact with the inner cylinder 715, the inner cylinder 715 can be made of copper tubes with higher thermal conductivity to absorb heat from the multiple heat-conducting fins 716. In turn, the coolant flowing in the cavity inside the inner cylinder 715 can cool the inner cylinder 715. The inner cylinder 715 and the multiple heat-conducting fins 716 indirectly provide a better cooling effect for the outer cylinder 711, thereby ensuring the cooling treatment of the coated fabric.
[0048] The liquid inlet assembly and the liquid outlet assembly have the same structure. The liquid inlet assembly includes a rotary joint 72 and a coolant pipe 73. One end of the rotary joint 72 is connected to the liquid guide pipe 714, and the other end of the rotary joint 72 is connected to the coolant pipe 73.
[0049] Coolant is supplied to the cooling roller 71 through the coolant pipe 73, so that the coolant can enter the cooling roller 71 through the rotary joint 72, providing the cooling roller 71 with a long-term low temperature effect.
[0050] The outer cylinder 711 has a connecting plate 712 installed at both ends. The outer side wall of the connecting plate 712 is fixedly connected to a liquid guide pipe 714, which is connected to the inside of the outer cylinder 711 and the inside of the inner cylinder 715.
[0051] It is worth noting that the inner side of the connecting plate 712 is integrally formed with a plug ring. The side wall of the plug ring has an annular groove, and a sealing ring 713 is fitted on the annular groove. The plug ring is inserted into the inner ends of the outer cylinder 711. The liquid guide pipes 714 are rotatably connected to the top of the second support frame 6 through bearings. The sealing ring 713 and the plug ring are inserted into the two ends of the outer cylinder 711 to ensure the sealing between the outer cylinder 711, the inner cylinder 715 and the connecting plate 712, thereby preventing leakage during use.
[0052] The above description is merely a preferred embodiment of this application and is not intended to limit this application. Various modifications and variations can be made to this application by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this application should be included within the protection scope of this application.
Claims
1. A cooling device for fabrics after coating, characterized in that: The system includes a workbench (1), a first support frame (2) is installed on one side of the top surface of the workbench (1), a drive mechanism (3) is installed on the side wall of the first support frame (2), two transmission rollers (4) for guiding the coated fabric are installed on the top surface of the first support frame (2), the drive mechanism (3) drives the transmission rollers to rotate on the top of the first support frame (2), an adjustment mechanism (5) for adjusting the coated fabric is installed on one side of the first support frame (2), a second support frame (6) is fixedly installed on the workbench (1) on the other side of the first support frame (2), and a cooling mechanism (7) for cooling the coated fabric is rotatably installed on the top of the second support frame (6). The cooling mechanism (7) includes two cooling rollers (71), a liquid inlet assembly, and a liquid outlet assembly. The two ends of the two cooling rollers (71) are respectively connected to the liquid inlet assembly and the liquid outlet assembly. The cooling roller (71) includes an outer cylinder (711) and an inner cylinder (715). The outer cylinder (711) has multiple heat-conducting fins (716) integrally formed at equal angles along the inner wall. The multiple heat-conducting fins (716) all abut against the outer wall of the inner cylinder (715). The two ends of the inner cylinder (715) are respectively provided with liquid guiding grooves (717) according to the angle of the multiple heat-conducting fins (716) on the inner wall of the outer cylinder (711).
2. The cooling device for fabric after coating according to claim 1, characterized in that: The drive mechanism (3) includes a fixed plate (31), a servo motor (32), a drive wheel (33), a belt (34), and a driven wheel (35). The fixed plate (31) is fixedly installed on the side wall of the first support frame (2) by screws. The servo motor (32) is fixedly installed on the side wall of the fixed plate (31). The interior of the drive wheel (33) is keyed to the output shaft of the servo motor (32). Two driven wheels (35) are provided. Both driven wheels (35) are connected to the drive wheel (33) by belt (34). The interior of the two driven wheels (35) is keyed to the end shaft of the transmission roller (4). The end shafts of the two transmission rollers (4) are rotatably connected to the top of the first support frame (2) by bearings.
3. A cooling device for fabric after coating according to claim 1, characterized in that: The adjustment mechanism (5) includes a support plate (51), a rotating shaft (52), an adjustment frame (53), an adjustment roller (54), a first support (55), an electric push rod (56), and a second support (57). The support plate (51) is fixedly installed on the side wall of the first support frame (2). The two side walls of the adjustment frame (53) are fixedly connected to the rotating shaft (52). The rotating shaft (52) is rotatably connected to the side wall of the support plate (51) through a bearing. The adjustment roller (54) is rotatably installed on one side of the adjustment frame (53) through a bearing. The other side of the adjustment frame (53) is fixedly installed to the first support (55) at the center. The interior of the first support (55) is rotatably connected to the end of the telescopic shaft of the electric push rod (56). The second support (57) is installed on the side wall of the inner crossbeam of the first support frame (2). The tail of the electric push rod (56) is rotatably connected to the interior of the second support (57).
4. A cooling device for fabric after coating according to claim 1, characterized in that: The outer cylinder (711) is connected to two connecting plates (712) at both ends. The outer walls of the connecting plates (712) are fixedly connected to liquid guide pipes (714), which are connected to the interior of the outer cylinder (711) and the interior of the inner cylinder (715).
5. A cooling device for fabric after coating according to claim 4, characterized in that: The inner side of the connecting plate (712) is integrally formed with a plug ring. The side wall of the plug ring is provided with an annular groove, and a sealing ring (713) is sleeved on the annular groove. The plug ring is inserted into the inside of both ends of the outer cylinder (711). The liquid guide tube (714) is rotatably connected to the top of the second support frame (6) through bearings.
6. A cooling device for fabric after coating according to claim 5, characterized in that: The liquid inlet assembly and the liquid outlet assembly have the same structure. The liquid inlet assembly includes a rotary joint (72) and a coolant pipe (73). One end of the rotary joint (72) is connected to the liquid guide pipe (714) and the other end of the rotary joint (72) is connected to the coolant pipe (73).
Citation Information
Patent Citations
Laminating device
CN109263076A