Independently controlled side feeding powder concentrator

Abstract

The utility model relates to an independently controlled side feeding powder concentrator, which belongs to the technical field of powder concentrators, and comprises a shell module, an impeller module and a scattering disc which are used for sorting materials are arranged in the shell module, and a first power module and a second power module are arranged on the shell module. The output end of the first power module is connected with the movable part of the impeller module; the material scattering disc is connected to the output end of the second power module. A material distribution cone and a middle material channel are arranged in the shell module; a feeding module is arranged on the side face of the shell module. The scattering disc and the impeller module are arranged in different areas in the shell module, it is guaranteed that the scattering process and the sorting process of materials are independently carried out and do not interfere with each other, and the sorting precision of the materials is guaranteed. And meanwhile, the powder concentrator carries out feeding through the feeding channel arranged on the side face of the shell module, the defect that top feeding cannot be carried out due to the fact that a traditional powder concentrator is limited by the height of a plant is overcome, meanwhile, the feeding height of the elevator is reduced through side face feeding, and the feeding energy consumption of the elevator is reduced.

Description

Technical Field

[0001] This utility model relates to an independently controlled side-feed classifier, belonging to the field of classifier technology. Background Technology

[0002] Commonly, top-feed classifiers often employ a structure with a spreading disc located above the impeller sorting section. In this structure, the material dispersion and grading processes occur within the same area inside the casing, which can easily interfere with each other and affect the sorting effect. Furthermore, these classifiers typically use a top-feeding elevator, which presents several inconveniences in practical use. Firstly, due to plant height limitations, the elevator cannot reach the top of the classifier for feeding. Secondly, the higher lifting height during top feeding increases the elevator's energy consumption. Thirdly, top feeding requires a separate feeding channel, increasing equipment complexity and manufacturing costs. Moreover, this feeding method is prone to wear between the material and the impeller's drive shaft, leading to increased maintenance costs. Utility Model Content

[0003] The technical problem to be solved by this utility model is to overcome the shortcomings of the prior art and provide an independently controlled side-feed classifier with independent material dispersion and sorting areas to avoid mutual interference between the material dispersion and sorting processes. At the same time, the feeding method is optimized to realize side feeding, reduce the feeding height, and improve the ease of use of the classifier.

[0004] This utility model discloses an independently controlled side-feed powder classifier, comprising: an impeller module and a material spreading disc for sorting materials are provided inside the shell module, with the impeller module positioned above the material spreading disc; a first power module and a second power module are respectively provided at the top and bottom of the shell module.

[0005] The output end of the first power module is connected to the moving part of the impeller module; the material spreading disc is connected to the output end of the second power module.

[0006] The housing module is equipped with a material distribution cone and a middle material channel for receiving the materials sorted by the impeller module; the material discharged from the material distribution cone can be directly conveyed to the spreading plate, or it can pass through the spreading plate and be discharged into the middle material channel.

[0007] A feeding module is provided on the side of the housing module. The output end of the feeding module extends into the dividing cone, and the material to be sorted is transported into the interior of the dividing cone through the feeding module.

[0008] Furthermore, the housing module includes, from top to bottom, an air outlet housing, a sorting upper housing, a sorting lower housing, an air inlet housing, and a material outlet housing.

[0009] An air outlet is provided on the side of the air outlet housing; an air inlet is provided on the side of the air inlet housing; and a louvered valve for adjusting the air intake is provided on the air inlet.

[0010] Furthermore, the first power module includes a first motor, and a first drive shaft is connected to the output end of the first motor.

[0011] The first motor is fixedly connected to the top of the air outlet housing; the first drive shaft passes through the inside of the housing module.

[0012] Furthermore, the impeller module includes a rotor and a stationary rotor arranged coaxially.

[0013] The fixed wheel is fixedly connected to the upper shell of the sorting, and the rotating wheel is connected to the first drive shaft; the first power module can drive the rotating wheel to rotate relative to the fixed wheel.

[0014] Furthermore, the material spreading disc has an opening, the material distribution cone is located above the opening of the material spreading disc, and the central material channel is connected below the opening of the material spreading disc.

[0015] Furthermore, the second power module includes a second motor, and a second drive shaft is connected to the output end of the second motor.

[0016] The second motor is fixedly connected to the discharge housing; the second drive shaft passes through the housing module; the second drive shaft passes through the material channel and is connected to the spreading disc.

[0017] Furthermore, the spreading disc is also equipped with several material spreading blades.

[0018] The feeding module includes: an execution component, which is equipped with a drive component that can drive the execution component to achieve material conveying.

[0019] The actuator is equipped with a feed port and a discharge port; the discharge port extends into the interior of the distribution cone.

[0020] Furthermore, the material distribution cone includes: a support cylinder, on the outer wall of which an outer cone and an inner cone are spaced apart, and an independent conveying channel connects the outer cone and the inner cone, allowing the material in the inner cone to be directly discharged from the material distribution cone through the conveying channel; the side of the support cylinder is provided with several conveying holes, which are located in the interlayer area between the outer cone and the inner cone, allowing the material between the outer cone and the inner cone to pass through the conveying holes and enter the interior of the support cylinder.

[0021] The discharge port extends into the inner cone.

[0022] Furthermore, the material distribution cone is fixedly connected to the bottom end of the fixed wheel.

[0023] The area between the rotating wheel and the fixed wheel connects with the interlayer area between the outer cone and the inner cone.

[0024] The advantages of this utility model compared with the prior art are:

[0025] The material spreading disc and impeller module are set in different areas of the shell module to ensure that the material dispersion and sorting processes are carried out independently without interference, thus ensuring the sorting accuracy of the material. At the same time, the classifier is fed through the feeding channel set on the side of the shell module, which avoids the disadvantage of traditional classifiers that cannot be fed from the top due to the height limitation of the plant. Side feeding also reduces the feeding height of the elevator, saving the feeding energy consumption of the elevator. The top feeding structure of the classifier is also simplified, and the subsequent manufacturing and maintenance costs are reduced. Attached Figure Description

[0026] Figure 1 This is a longitudinal sectional view of an independently controlled side-feed classifier according to the present invention.

[0027] Figure 2 This is a schematic diagram of the material distribution cone structure of an independently controlled side-feed classifier according to this utility model;

[0028] Figure 3 This is a schematic diagram of the cross-sectional structure of the material distribution cone of an independently controlled side-feed classifier according to this utility model.

[0029] Figure 4 yes Figure 1 A magnified schematic diagram of the structure at point A in the middle.

[0030] In the picture:

[0031] 1. First power module; 101. First motor; 102. First drive shaft;

[0032] 2. Air outlet housing; 201. Air outlet;

[0033] 3. Sorting the upper shell;

[0034] 4. Sorting the lower shell;

[0035] 5. Air inlet housing; 501. Air inlet; 502. Louver valve;

[0036] 6. Discharge shell;

[0037] 7. Rotary wheel;

[0038] 8. Fixed wheel;

[0039] 9. Feeding module; 901. Drive unit; 902. Feed port; 903. Actuation component; 904. Discharge port;

[0040] 10. Distributing cone; 1001. Outer cone; 1002. Inner cone; 1003. Conveying channel; 1004. Unloading platform; 1005. Support cylinder; 1006. Conveying hole;

[0041] 11. Spreading disc; 1101. Distributing blades;

[0042] 12. Material handling channel;

[0043] 13. Second power module; 1301. Second motor; 1302. Second drive shaft. Detailed Implementation

[0044] like Figures 1-4 As shown, this embodiment is achieved through the following technical solution: the interior of the shell module is provided with an impeller module and a material spreading disc 11 for sorting materials, and the impeller module is located above the material spreading disc 11; the top and bottom of the shell module are respectively provided with a first power module 1 and a second power module 13.

[0045] The output end of the first power module 1 is connected to the moving part of the impeller module; the feeding disc 11 is connected to the output end of the second power module 13.

[0046] The housing module is equipped with a material distribution cone 10 and a middle material channel 12 for receiving the materials sorted by the impeller module. The material discharged from the material distribution cone 10 can be directly conveyed to the spreading disc 11, or it can pass through the spreading disc 11 and be discharged into the middle material channel 12.

[0047] A feeding module 9 is provided on the side of the housing module. The output end of the feeding module 9 extends into the dividing cone 10, and the material to be sorted is conveyed into the interior of the dividing cone 10 through the feeding module 9.

[0048] Specifically, the housing module includes: an air outlet housing 2, a sorting upper housing 3, a sorting lower housing 4, an air inlet housing 5, and a material outlet housing 6, connected sequentially from top to bottom;

[0049] An air outlet 201 is provided on the side of the air outlet housing 2; the air outlet housing 2 can be connected to an external fan through the air outlet 201. When the fan is working, the airflow enters the housing module from the air inlet 501 and is discharged from the air outlet 201. At this time, the inside of the housing module is a negative pressure environment.

[0050] An air inlet 501 is provided on the side of the air inlet housing 5; a louvered valve 502 for adjusting the air intake volume is provided on the air inlet 501.

[0051] Specifically, the first power module 1 includes a first motor 101, and a first drive shaft 102 is connected to the output end of the first motor 101;

[0052] The first motor 101 is fixedly connected to the top of the air outlet housing 2; the first drive shaft 102 passes through the inside of the housing module.

[0053] Specifically, the impeller module includes: a rotating impeller 7 and a fixed impeller 8 coaxially nested; the rotating impeller 7 and the fixed impeller 8 are each uniformly provided with a plurality of blades distributed in a grid pattern; in this embodiment, the rotating impeller 7 is disposed inside the fixed impeller 8, such as... Figure 1 As shown.

[0054] The fixed wheel 8 is fixedly connected to the sorting upper shell 3, and the rotating wheel 7 is connected to the first drive shaft 102; the first power module 1 can drive the rotating wheel 7 to rotate relative to the fixed wheel 8.

[0055] Specifically, the spreading disc 11 has an opening, the material distribution cone 10 is attached above the opening of the spreading disc 11, and the central material channel 12 is connected below the opening of the spreading disc 11.

[0056] Specifically, the second power module 13 includes a second motor 1301, and a second drive shaft 1302 is connected to the output end of the second motor 1301.

[0057] The second motor 1301 is fixedly connected to the discharge housing 6; the second drive shaft 1302 passes through the housing module; the second drive shaft 1302 passes through the material channel 12 and is connected to the spreading disc 11.

[0058] Specifically, the spreading disc 11 is also provided with several material dispersing blades 1101; when the spreading disc 11 rotates, the material dispersing blades 1101 can disperse the material and enhance the dispersion effect on the material.

[0059] The feeding module 9 includes: an execution component 903, on which a drive component 901 is provided, which can drive the execution component 903 to realize material conveying;

[0060] The execution component 903 is provided with a feed port 902 and a discharge port 904; the discharge port 904 extends into the interior of the distribution cone 10.

[0061] In this embodiment, the execution component 903 is a screw conveyor, and the drive component 901 is a motor; the motor drives the screw conveyor to complete the material conveying. During feeding, the material enters the execution component 903 from the feed inlet 902 and is finally discharged from the discharge outlet 904.

[0062] Specifically, the material distribution cone 10 includes a support cylinder 1005, on the outer wall of the support cylinder 1005, an outer cone 1001 and an inner cone 1002 are spaced apart, and an independent conveying channel 1003 connects the outer cone 1001 and the inner cone 1002, and the material in the inner cone 1002 can be directly discharged from the material distribution cone 10 through the conveying channel 1003.

[0063] The side of the support cylinder 1005 is provided with a number of material conveying holes 1006. The material conveying holes 1006 are located in the interlayer area between the outer cone 1001 and the inner cone 1002. The material between the outer cone 1001 and the inner cone 1002 can pass through the material conveying holes 1006 and enter the interior of the support cylinder 1005.

[0064] The inner cone 1002 has a material unloading platform 1004 inside, and the material unloading platform 1004 is frustoconical in shape, such as... Figure 2 As shown; the material unloading platform 1004 guides the material to move towards the conveying channel 1003; the discharge port 904 extends into the inner cone 1002.

[0065] Specifically, the material distribution cone 10 is fixedly connected to the bottom end of the fixed wheel 8.

[0066] The area between the rotating wheel 7 and the fixed wheel 8 is connected to the interlayer area between the outer cone 1001 and the inner cone 1002.

[0067] The specific working principle of this utility model is as follows:

[0068] When the powder classifier is working, the induced draft fan starts synchronously. Furthermore, the first motor 101 drives the rotating wheel 7 to rotate, and the second motor 1301 drives the spreading disc 11 to rotate. During feeding, the elevator puts the material to be sorted into the feeding module 9. Then, the material to be sorted falls into the inner cone 1002 along the discharge port 904, and then falls directly onto the rotating spreading disc 11 through the conveying channel 1003. The spreading disc 11 evenly throws out and disperses the material. The coarser material with a larger weight falls directly into the discharge shell 6 for collection under the action of gravity. The other lighter material enters the rotating wheel module for secondary sorting with the negative pressure airflow in the shell module.

[0069] In the rotary module, an annular grading zone is formed between the rotary wheel 7 and the fixed wheel 8. The material passes through the blades of the fixed wheel 8 and enters the annular grading zone. It is subjected to the combined effects of the centrifugal force of the rotary wheel 7, the pulling force of the negative pressure airflow, and its own gravity. The lighter fine material passes through the blades of the rotary wheel 7 under the main action of the negative pressure airflow and is discharged to the outside for collection through the air outlet 201. The medium-weight coarse material is moved towards the fixed wheel 8 under the main action of the centrifugal force of the rotary wheel 7 and is finally blocked on the blades of the fixed wheel 8. The medium-weight coarse material is left in the annular grading zone and falls into the interlayer area between the outer cone 1001 and the inner cone 1002 under the action of gravity. Further, the medium-weight coarse material passes through the conveying hole 1006 and enters the support cylinder 1005. Then, the medium-weight coarse material passes through the opening of the spreading plate 11 along the support cylinder 1005 and enters the medium material channel 12, realizing classified discharge.

[0070] Of course, the above description is only a preferred embodiment of this utility model and should not be considered as limiting the scope of the embodiments of this utility model. This utility model is not limited to the above examples, and all equivalent changes and improvements made by those skilled in the art within the scope of this utility model should be included in the patent coverage of this utility model.

Claims

1. An independently controlled side-feed classifier, characterized in that, include: The housing module has an impeller module and a material spreading disc (11) for sorting materials inside. The impeller module is located above the material spreading disc (11). The top and bottom of the housing module are respectively provided with a first power module (1) and a second power module (13). The output end of the first power module (1) is connected to the moving part of the impeller module; the feeding disc (11) is connected to the output end of the second power module (13); The housing module is equipped with a material distribution cone (10) and a middle material channel (12) for receiving the materials sorted by the impeller module; the material discharged from the material distribution cone (10) can be directly conveyed to the spreading plate (11), and can also pass through the spreading plate (11) and be discharged into the middle material channel (12); A feeding module (9) is provided on the side of the housing module. The output end of the feeding module (9) extends into the dividing cone (10). The material to be sorted is transported to the inside of the dividing cone (10) through the feeding module (9).

2. The independently controlled side-feed classifier according to claim 1, characterized in that, The housing module includes, from top to bottom, an air outlet housing (2), a sorting upper housing (3), a sorting lower housing (4), an air inlet housing (5), and a material outlet housing (6); An air outlet (201) is provided on the side of the air outlet housing (2); an air inlet (501) is provided on the side of the air inlet housing (5); and a louvered valve (502) for adjusting the air intake is provided on the air inlet (501).

3. The independently controlled side-feed classifier according to claim 2, characterized in that, The impeller module includes a rotating impeller (7) and a fixed impeller (8) arranged coaxially. The fixed wheel (8) is fixedly connected to the sorting upper shell (3), and the rotating wheel (7) is connected to the first drive shaft (102); the first power module (1) can drive the rotating wheel (7) to rotate relative to the fixed wheel (8).

4. The independently controlled side-feed classifier according to claim 3, characterized in that, The feeding module (9) includes: an execution component (903), and a drive component (901) is provided on the execution component (903). The drive component (901) can drive the execution component (903) to realize material conveying. The execution component (903) is provided with a feed inlet (902) and a discharge outlet (904); the discharge outlet (904) extends into the interior of the distribution cone (10).

5. The independently controlled side-feed classifier according to claim 4, characterized in that, The material distribution cone (10) includes: a support cylinder (1005), on the outer wall of the support cylinder (1005) there are an outer cone (1001) and an inner cone (1002) spaced apart, and an independent conveying channel (1003) is connected between the outer cone (1001) and the inner cone (1002), and the material in the inner cone (1002) can be directly discharged from the material distribution cone (10) through the conveying channel (1003); The side of the support cylinder (1005) is provided with several conveying holes (1006). The conveying holes (1006) are located in the interlayer area between the outer cone (1001) and the inner cone (1002). The material between the outer cone (1001) and the inner cone (1002) can pass through the conveying holes (1006) and enter the interior of the support cylinder (1005). The inner cone (1002) is provided with a material unloading platform (1004); The discharge port (904) extends into the inner cone (1002).

6. The independently controlled side-feed classifier according to claim 5, characterized in that, The material distribution cone (10) is fixedly connected to the bottom end of the fixed wheel (8); The area between the rotating wheel (7) and the fixed wheel (8) is connected to the interlayer area between the outer cone (1001) and the inner cone (1002).

7. The independently controlled side-feed classifier according to claim 6, characterized in that, The first power module (1) includes a first motor (101), and a first drive shaft (102) is connected to the output end of the first motor (101); The first motor (101) is fixedly connected to the top of the air outlet housing (2); the first drive shaft (102) passes through the inside of the housing module.

8. The independently controlled side-feed classifier according to claim 6, characterized in that, The material spreading disc (11) has an opening, the material distribution cone (10) is attached above the opening of the material spreading disc (11), and the material channel (12) is connected below the opening of the material spreading disc (11).

9. The independently controlled side-feed classifier according to claim 6, characterized in that, The second power module (13) includes a second motor (1301), and a second drive shaft (1302) is connected to the output end of the second motor (1301); The second motor (1301) is fixedly connected to the discharge housing (6); the second drive shaft (1302) passes through the housing module; the second drive shaft (1302) passes through the material channel (12) and is connected to the spreading disc (11).

10. A side-feed classifier with independent control according to claim 6, characterized in that, The material spreading disc (11) is also equipped with several material spreading blades (1101).

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