Grinding and cleaning all-in-one machine for slide plate
The integrated cleaning and polishing machine for slide plates solves the problems of portability and low efficiency of existing equipment, achieving efficient and convenient cleaning and polishing of slide plates, and improving operational safety and equipment adaptability.
Patent Information
- Application Number
- CN202520321267.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-26
- Publication Date
- 2026-02-10
- Estimated Expiration
- 2035-02-26
AI Technical Summary
Existing railway slide cleaning equipment suffers from poor portability, low efficiency, and incomplete cleaning, especially after the sludge and dirt have hardened. Furthermore, traditional equipment is bulky and heavy, which affects operational efficiency.
An integrated cleaning and polishing machine for slide plates was designed, comprising a backpack structure, a handheld water gun, and a grinder. It is equipped with an adjustable pressure water gun and a multi-angle polishing head, and uses a flexible rigid sleeve and a transmission steel cable for connection. The central isolation chamber isolates the battery from other components. The quick-change plug-in structure and movable baffle make it easy to carry and operate.
It improves the cleaning and polishing efficiency of the slide plate, reduces the complexity and inconvenience of the equipment, enhances operational safety and equipment adaptability, reduces maintenance costs, and achieves efficient and convenient cleaning results.
Smart Images

Figure CN223888587U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a kind of cleaning equipment, in particular to a kind of polishing and cleaning integrated machine of sliding bed plate. BACKGROUND
[0002] In the railway industry, as an important part of turnout system, the cleaning and maintenance of sliding bed plate is directly related to the safety and stability of train operation. Currently, the cleaning of sliding bed plate mainly relies on manual operation or simple mechanical equipment. Specifically, the common methods include using a shovel to manually remove oil sludge dirt, or combining a high-pressure water gun with a water tank to achieve deep cleaning of the sliding bed plate through a booster pump. These methods are widely used in railway field operations, especially in the case of oil sludge dirt formed by dust adsorbed on the surface of the sliding bed plate after oiling. However, the existing cleaning methods still have many shortcomings in practical application, making it difficult to meet the demand for efficient and thorough cleaning.
[0003] The manual shovel cleaning method can only remove the oil sludge dirt on the surface of the sliding bed plate, and cannot achieve deep cleaning. Over time, the oil sludge that is not removed will solidify on the surface of the sliding bed plate, resulting in a more stubborn dirt layer and further reducing the cleaning effect. In addition, although the high-pressure water gun cleaning method can achieve deep cleaning, it requires a large-capacity water tank and a booster pump, which are bulky and heavy. Railway workers also need to carry other tools on site, making the single person's load too heavy and severely lacking in portability, thereby affecting the overall operation efficiency. SUMMARY
[0004] To overcome the shortcomings of the prior art, the utility model provides a sliding bed plate polishing and cleaning integrated machine that is more convenient for operators to carry.
[0005] To achieve the above-mentioned purpose, the utility model technical scheme is as follows: a sliding bed plate polishing and cleaning integrated machine, comprising a hard box body, a cleaning system and a polishing system are arranged inside the hard box body, a carrying structure for the operator to carry the hard box body is arranged on the side of the hard box body facing the user, and a water tank compartment and a battery compartment are respectively arranged on both sides of the hard box body opposite the carrying structure; the cleaning system includes a water storage container arranged in the water tank compartment, a handheld water gun, and a water pipe connecting the two; the water storage container includes a water inlet connected to the hard box body; the polishing system includes a handheld grinder, a battery, and a cable connecting the two.
[0006] The utility model discloses a beneficial effect is: through the integration cleaning and polishing function, the utility model discloses a polishing and cleaning integrated machine of sliding bed board can carry out the cleaning and polishing work of bed board simultaneously, has improved work efficiency greatly, has reduced the use complexity of traditional separation type cleaning and polishing equipment, make the operation more simple and fast. The design of the equipment's back bearing structure makes the operator more stable in the work, reduces the inconvenience when moving equipment, increases the security of operation. The integrated design effectively saves the working space, makes the equipment more compact, is suitable for various working environment. Meanwhile, the characteristic of one machine multiple use reduces the cost of purchasing multiple equipment, and the modular design makes maintenance more convenient, reduces maintenance time and cost.
[0007] Further, the handheld grinder includes corner polishing heads that can be fixed in parallel and perpendicular directions to the sliding bed plate, respectively, and the corner polishing heads include a rotation transmission mechanism and a grinding wheel piece arranged on the rotation transmission mechanism in a detachable manner.
[0008] The utility model discloses a beneficial effect is: through setting up the corner polishing head that can be fixed in parallel and perpendicular directions to the sliding bed plate respectively, the operator can flexibly adjust the polishing angle according to actual needs, thereby realizing more accurate and efficient polishing effect. The design of rotation transmission mechanism increases the flexibility of polishing, and the detachable grinding wheel piece facilitates replacement and maintenance, further improves the use efficiency and convenience of the equipment.
[0009] Further, the rotation transmission mechanism includes a flexible hard sleeve, two ends of the flexible hard sleeve are respectively an input end for connecting the handheld grinder, an output end for connecting the grinding wheel piece and a transmission steel cable, and two ends of the transmission steel cable are connected and fixed on the input end and the output end to form a transmission connection between the input end and the output end.
[0010] The utility model discloses a beneficial effect is: the design of flexible hard sleeve and transmission steel cable realizes the stable transmission connection between the input end and the output end, and at the same time, a certain flexibility is maintained. This design not only guarantees the efficiency and quality of transmission, but also increases the applicability of the equipment under different angles and positions. The effective isolation and protection of the flexible hard sleeve also improve the safety and durability of the equipment. As a preferred mode, the outer surface of the flexible hard sleeve is provided with a limiting boss, the rotation transmission mechanism further includes two fixed sleeves for fixing the angle of the flexible hard sleeve after rotation, and the fixed sleeves are provided with limiting grooves matched with the limiting boss, when the flexible hard sleeve is rotated to the vertical or parallel state, the fixed sleeve is matched with the flexible hard sleeve to prevent the angle deviation of the grinding wheel piece during operation, and the polishing efficiency is improved.
[0011] Further, the handheld water gun is integrated with a power supply system for supplying power to the handheld water gun and a pressure grading system for adjusting the water outlet pressure of the water gun.
[0012] The utility model discloses the beneficial effect is: integrated power supply system guarantees the stable power supply of water gun, avoids the problem of the influence cleaning effect because of power supply shortage. Pressure grading system makes the operator can adjust the water outlet pressure of water gun according to different cleaning needs conveniently, realizes more flexible and efficient cleaning operation. This design not only improves the cleaning quality, but also increases the use convenience and adaptability of equipment. In the scheme, the handheld water gun can choose the adjustable pressure and lithium battery handheld water gun on the market and is connected with the water pipe, so that self -development is not needed.
[0013] Further, the water tank compartment and the battery compartment are provided with a central isolation chamber, which is also provided in the hard box for separating the side provided with the backpack structure and the side provided with the water tank compartment and the battery compartment. The central isolation chamber is used to separate the influence of the battery in the battery compartment on the remaining parts in the hard box.
[0014] The utility model discloses the beneficial effect is: the effective setting of central isolation chamber realizes the isolation of battery in battery compartment and other components, reduces mutual interference and potential safety risk. This design improves the overall safety and stability of the equipment, reduces the failure rate, and also facilitates the maintenance and repair of the equipment.
[0015] Further, the battery and the battery compartment adopt quick-change plug-in structure, and the hard box is provided with a movable baffle on the side opposite to the backpack structure for putting in or taking out the battery.
[0016] The utility model discloses the beneficial effect is: the design of quick-change plug-in structure makes it very convenient and fast to replace the battery, greatly reduces the replacement time, and improves the work efficiency. The setting of the movable baffle provides convenience for putting in or taking out the battery, and further enhances the use convenience and user experience of the equipment.
[0017] Further, the hard box is provided with hooks on both sides for hanging the handheld water gun and the handheld grinder.
[0018] The utility model discloses the beneficial effect is: by setting the hook on both sides of the hard box, a convenient hanging position is provided for the handheld water gun and the handheld grinder, the random placement of the equipment when not in use is avoided, and the damage risk of the equipment is reduced. This design not only improves the management efficiency of the equipment, but also maintains the cleanliness and order of the working environment. At the same time, the design of the hook also facilitates the operator to quickly use the equipment when needed, and further improves the work efficiency. BRIEF DESCRIPTION OF DRAWINGS
[0019] Figure 1 is a perspective view of the embodiment of the utility model;
[0020] Figure 2 is a rear view of the embodiment of the utility model;
[0021] Figure 3 is a sectional view of the steering transmission mechanism of the embodiment of the utility model;
[0022] Figure 4 is an internal view of the hard box of the embodiment of the utility model. Specific embodiment
[0023] The utility model embodiment one slide bed board polishes and cleans integrated machine as Figures 1-4 Shown in the figure: a hard box 1, the box inside is equipped with cleaning system 2 and polishing system 3.Hard box 1 towards the side of a user is equipped with the structure of bearing 11, and this structure includes the shoulder strap 111 and the waistband 112, and through the cooperation of shoulder strap 111 and waistband 112, it is convenient for operating personnel to carry hard box 1 and will not make hard box 1 dump phenomenon.The other side inside hard box 1 is equipped with water tank bin 12 and battery bin 13 respectively.Cleaning system 2 includes the water storage container 21 set in water tank bin 12, and water storage container 21 is communicated with outside through water injection port 211, and it is convenient for water injection.Cleaning system 2 still includes handheld water gun 22 and the water pipe 23 connected water storage container 21 with handheld water gun 22.Handheld water gun 22 is integrated with power supply system (not shown in the drawing) and pressure grading system (not shown in the drawing), and is used to adjust the water pressure of handheld water gun 22.
[0024] Polishing system 3 includes handheld grinder 31, battery 32 and the cable 33 connected with both.Handheld grinder 31 is equipped with corner polishing head 34 and abrasive disc 35 installed on corner polishing head 34 through detachable mode, and the corner polishing head 34 includes steering transmission mechanism 341, and steering transmission mechanism 341 includes flexible hard sleeve 3411, and the two ends of sleeve are input end 3412 and output end 3413 respectively, are connected through transmission steel cable 3414, realize the transmission between input end and output end.Abrasive disc 35 is set on output end 3413 through detachable mode, and how abrasive disc 35 is set on output end 3413 through detachable mode belongs to prior art, and here does not too much to repeat.
[0025] Hard box 1 is also equipped with central isolation chamber 14, is used to cut off the influence of battery bin 13 in battery 32 to other components in the box, and central isolation chamber 14 is set between water tank bin 12 and battery bin 13 and is also set in hard box 1 and is used to cut off the side with bearing structure 11 and the side with water tank bin 12 and battery bin 13, so that central isolation chamber 14 is connected in T shape in hard box 1, and its inside can fill insulation material.
[0026] The battery 32 and the battery compartment 13 adopt a quick replacement plug-in structure, and the hard box body 1 is provided with a movable baffle 15 on one side, so as to facilitate the putting and taking of the battery 32. The hard box body 1 is also provided with hooks 16 on both sides, which are used for hanging the handheld water gun 22 and the handheld grinder 31.
[0027] In use, the operator first carries the hard box body 1 through the carrying structure 11, ensures the stability of the box body and facilitates the movement. According to the work requirement, the operator can choose to use the cleaning system 2 or the grinding system 3. When the cleaning operation is needed, the operator takes down the handheld water gun 22 from the hook 16, and draws water from the water storage container 21 through the water pipe 23. The pressure grading system on the handheld water gun 22 can adjust the water pressure according to the requirement, so as to adapt to different cleaning requirements.
[0028] When the grinding operation is needed, the operator takes down the handheld grinder 31 from the hook 16, and connects the battery 32 through the cable 33 for power supply. The corner grinding head of the handheld grinder 31 can adjust the angle according to the requirement, and realizes the multi-angle grinding of the grinding wheel through the steering transmission mechanism 311. The transmission steel cable 3114 ensures that the power can be stably transmitted even when the corner grinding head adjusts the angle, and guarantees the grinding effect.
[0029] In the whole operation process, the central isolation cavity 14 effectively isolates the electromagnetic interference or heat generated by the battery 32, and protects the normal work of other components in the box body. The quick replacement plug-in structure of the battery 32 and the design of the movable baffle 15 make the battery replacement fast and convenient, and improve the work efficiency.
[0030] The above embodiment is only one of the preferred specific embodiments of the present application, and the usual changes and replacements made by the person skilled in the art within the technical scheme of the present application are all included in the protection scope of the present application.
Claims
1. A sliding bed plate grinding and cleaning integrated machine, comprising a rigid housing, wherein a cleaning system and a grinding system are disposed within the rigid housing, characterized in that: The rigid housing has a carrying structure on the side facing the user for the operator to carry the rigid housing on their back. The side of the rigid housing opposite the carrying structure has a water tank compartment and a battery compartment on its two sides. The cleaning system includes a water storage container in the water tank compartment, a handheld water gun, and a water pipe connecting the two. The water storage container includes a water inlet connected to the rigid housing. The grinding system includes a handheld grinder, a battery, and a cable connecting the two.
2. The integrated grinding and cleaning machine for slide plates according to claim 1, characterized in that: The handheld grinder includes a corner grinding head that can be fixed in the direction parallel to and perpendicular to the slide plate, respectively. The corner grinding head includes a rotation transmission mechanism and a grinding wheel that is detachably mounted on the rotation transmission mechanism.
3. The integrated grinding and cleaning machine for slide plates according to claim 2, characterized in that: The rotational transmission mechanism includes a flexible rigid sleeve. The two ends of the flexible rigid sleeve are respectively an input end for connecting a handheld grinder, an output end for connecting a grinding wheel, and a transmission cable. The two ends of the transmission cable are connected and fixed to the input end and the output end to form a transmission connection between the input end and the output end.
4. The integrated grinding and cleaning machine for slide plates according to claim 1, characterized in that: The handheld water gun integrates a power supply system for powering the handheld water gun and a pressure grading system for adjusting the water pressure output from the water gun.
5. The integrated grinding and cleaning machine for slide plates according to claim 1, characterized in that: A central isolation cavity is provided between the water tank compartment and the battery compartment. The central isolation cavity is also provided in the rigid enclosure to separate the side with the back structure and the side with the water tank compartment and the battery compartment. The central isolation cavity is used to isolate the battery in the battery compartment from the influence of the battery on the other components in the rigid enclosure.
6. The integrated machine for grinding and cleaning slide plates according to claim 1, characterized in that: The battery and the battery compartment adopt a quick-connect plug-in structure, and the rigid housing is provided with a movable baffle on the side opposite to the back structure for inserting or removing the battery.
7. The integrated grinding and cleaning machine for slide plates according to claim 1, characterized in that: Both sides of the rigid housing are equipped with hooks for hanging handheld water guns and handheld grinders.