Flexible straightening equipment for plates with different thicknesses

Abstract

The utility model is applicable to the technical field of straightening, and provides flexible straightening equipment for plates with different thicknesses, which comprises a base component, a driving motor is mounted on the base component, a speed reduction component is arranged at the output end of the driving motor, a processing component is arranged on one side of the speed reduction component, and the processing component is arranged on the other side of the speed reduction component. A coupling assembly is connected between the machining assembly and the speed reduction assembly, a conveying assembly is arranged on one side of the plate, the machining assembly comprises a plurality of adjusting mechanisms, each adjusting mechanism comprises a lifting driving piece, an adjusting shaft is slidably installed in the middle of each lifting driving piece, an adjusting motor is installed on one side of each adjusting shaft, and a conveying assembly is arranged on the other side of each adjusting shaft. By means of the device, the problems that the shapes of original plates with different thicknesses are damaged, the heights of the plates with different thicknesses are changed, and the internal structures of the plates with different thicknesses are damaged are solved, and the effect that the plates with different thicknesses can be machined and formed at a time is achieved.

Description

Technical Field

[0001] This utility model relates to the field of straightening technology, and more specifically, to a flexible straightening device for plates of unequal thickness. Background Technology

[0002] In the automotive spring industry, automotive springs are usually made of high-strength steel plates or alloy materials, and unequal thickness plates play an important role in the raw materials of automotive springs. The processing of unequal thickness plates determines the final performance of automotive springs.

[0003] Currently, roll forming equipment on the market typically uses straight rollers to roll the sheet metal, resulting in a uniform shape. This roll forming method directly processes sheets of unequal thickness, which not only destroys the original shape of the unequal thickness sheets and changes their height, but also damages their internal structure. Utility Model Content

[0004] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide a flexible straightening device for plates of unequal thickness.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a flexible straightening device for plates of unequal thickness, comprising a base assembly, a drive motor mounted on the base assembly, a reduction gear assembly at the output end of the drive motor, a processing assembly on one side of the reduction gear assembly, a coupling assembly connecting the processing assembly and the reduction gear assembly, a conveying assembly on one side of the processing assembly, the processing assembly including multiple adjustment mechanisms, each adjustment mechanism including a lifting drive component, an adjustment shaft slidably mounted in the middle of the lifting drive component, an adjustment motor mounted on one side of the adjustment shaft, a positioning plate mounted at one end of the adjustment shaft, mounting blocks symmetrically mounted below the positioning plates, and a pressure plate mechanism rotatably mounted between the two mounting blocks.

[0006] The present invention is further configured such that: positioning rods are symmetrically installed on both sides of the adjusting shaft, both positioning rods are installed on the positioning plate, and a connecting plate is also installed below the positioning plate.

[0007] The present invention is further configured such that: the connecting plate is installed in the middle position of the two mounting blocks, and a plurality of adjusting support rollers are rotatably installed below the connecting plate.

[0008] The present invention is further configured such that: the processing component also includes a top plate, a fixing plate is installed below the top plate, the fixing plate is provided with a drive groove and a positioning groove, the drive groove is equidistantly arranged in the middle position of the fixing plate, and the positioning groove is symmetrically and equidistantly arranged on both sides of the drive groove.

[0009] The present invention is further configured such that: the adjusting shaft is disposed in the driving groove, the positioning rod is disposed in the positioning groove, the pressure plate mechanism includes a processing roller, the processing roller is rotatably mounted in the middle of the two mounting blocks, one end of the processing roller is mounted with a rotating connecting block, and the rotating connecting block passes through one of the mounting blocks and is connected to the coupling assembly.

[0010] By adopting the above technical solution and setting up multiple adjustment mechanisms, each adjustment mechanism can adjust the height of the corresponding adjustment shaft through the lifting drive component according to the required processing height of the board, thereby adjusting the height of the pressure plate mechanism, achieving the effect of adjusting according to the required processing height of the board.

[0011] The present invention is further configured such that: the processing assembly further includes a processing base, an auxiliary support frame is mounted on the processing base, and the auxiliary support frame is provided with a plurality of auxiliary rollers.

[0012] The present invention is further configured such that: conveying support blocks are symmetrically arranged on both sides of the auxiliary support frame, and multiple support conveying rollers are rotatably mounted on the conveying support blocks.

[0013] The present invention is further configured such that: the conveying assembly includes two conveying supports, the conveying supports are symmetrically installed on one side of the processing seat, each conveying support is equipped with a conveying bracket, and multiple conveying rollers are rotatably installed between the two conveying brackets.

[0014] By adopting the above technical solution, a support conveyor roller is set to drive the plate forward, the adjustment mechanism continuously adjusts the height position of the processing component, and the processing roller rolls the plate, thus achieving the effect of processing plates of different thicknesses into shape in one go.

[0015] In summary, this application includes at least one of the following beneficial technical effects:

[0016] 1. By setting up support conveyor rollers to drive the sheet material forward, and adjusting the height position of the processing components continuously adjusting the adjustment mechanism, the processing rollers roll the sheet material, achieving the effect of processing sheet materials of different thicknesses into shape in one go. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall structure of a flexible straightening device for plates of unequal thickness in this utility model.

[0018] Figure 2 for Figure 1 A schematic diagram of the internal assembly structure of the processing components.

[0019] Figure 3 for Figure 1 A schematic diagram of the overall structure of the central coupling assembly.

[0020] Figure 4 for Figure 1 Exploded view of the components being processed.

[0021] Figure 5 for Figure 2 A schematic diagram of the exploded structure of the middle component.

[0022] Figure 6 for Figure 4 A schematic diagram of the exploded structure of the central adjustment mechanism.

[0023] Figure 7 for Figure 1 A schematic diagram of the overall structure of the conveyor component.

[0024] Explanation of reference numerals in the attached diagram: 1. Base assembly;

[0025] 2. Drive motor;

[0026] 3. Speed ​​reduction assembly;

[0027] 4. Coupling assembly; 41. Output half-shaft; 42. Intermediate shaft; 43. Input half-shaft;

[0028] 5. Processing components; 51. Top plate; 52. Fixing plate; 521. Drive groove; 522. Positioning groove; 53. Adjustment mechanism; 531. Adjustment shaft; 532. Lifting drive component; 533. Adjustment motor; 534. Positioning rod; 535. Positioning plate; 536. Connecting plate; 537. Adjusting support roller; 538. Mounting block; 539. Pressure plate mechanism; 5391. Processing roller; 5392. Rotating connecting block; 54. Support conveyor roller; 55. Conveying support block; 56. Auxiliary support frame; 57. Auxiliary roller; 58. Processing seat;

[0029] 6. Conveying assembly; 61. Conveying support; 62. Conveying bracket; 63. Conveying roller;

[0030] 7. Board material. Detailed Implementation

[0031] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. The present invention will now be described in detail with reference to the accompanying drawings and embodiments.

[0032] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meaning as commonly understood by one of ordinary skill in the art to which this application pertains.

[0033] Example 1, please refer to Figure 1-7 The present invention provides the following technical solution:

[0034] See Figure 1 A flexible straightening device for plates of unequal thickness includes a base assembly 1, a drive motor 2 mounted on the base assembly 1, a reduction gear assembly 3 at the output end of the drive motor 2, a processing assembly 5 on one side of the reduction gear assembly 3, a coupling assembly 4 connecting the processing assembly 5 and the reduction gear assembly 3, and a conveying assembly 6 on one side of the processing assembly 5.

[0035] The base assembly 1 provides an installation position for the drive motor 2, the reduction assembly 3 and the processing assembly 5. The drive motor 2 provides driving force to the reduction assembly 3. The output end of the drive motor 2 is connected to the input end of the reduction assembly 3. The output end of the reduction assembly 3 is connected to multiple coupling assemblies 4. The coupling assemblies 4 transmit the rotational power of the reduction assembly 3 to the processing assembly 5. The processing assembly 5 processes the plate 7 into plates of varying thicknesses. The conveying assembly 6 carries the processed plate 7 out of the processing assembly 5.

[0036] See Figure 3 The coupling assembly 4 includes an intermediate shaft 42, which connects the input half-shaft 43 and the output half-shaft 41.

[0037] The intermediate shaft 42 connects the input half shaft 43 and the output half shaft 41, and transmits the rotational force from the reduction assembly 3 to the input half shaft 43. The intermediate shaft 42 drives the output half shaft 41 to rotate, and the output half shaft 41 transmits the obtained rotational force to the pressure plate mechanism 539.

[0038] By setting an intermediate shaft 42 to connect the input half shaft 43 and the output half shaft 41, the rotational power of the reduction assembly 3 can be transmitted to multiple pressure plate mechanisms 539 at different positions, achieving the effect of transmitting rotational power at multiple angles.

[0039] See Figures 2 to 6 The processing component 5 includes multiple adjustment mechanisms 53, each of which includes a lifting drive component 532. An adjustment shaft 531 is slidably mounted in the middle of the lifting drive component 532. An adjustment motor 533 is mounted on one side of the adjustment shaft 531. A positioning plate 535 is mounted on one end of the adjustment shaft 531. Mounting blocks 538 are symmetrically mounted below the positioning plate 535. A pressure plate mechanism 539 is rotatably mounted between the two mounting blocks 538.

[0040] The adjustment mechanism 53 is used to adjust the processing height of the sheet 7. The lifting drive 532 drives the adjustment shaft 531 to slide up and down through the adjustment motor 533. The adjustment shaft 531 is a lead screw, and the lifting drive 532 is a worm gear screw jack. The worm gear screw jack is a well-known technology and will not be explained in detail here. The lateral rotation force of the adjustment motor 533 is converted into a vertical sliding force through the lifting drive 532, which drives the adjustment shaft 531 to slide vertically. The positioning plate 535 connects and fixes the adjustment shaft 531 and two mounting blocks 538. The pressure plate mechanism 539 processes the sheet 7 and adjusts the processing height of the sheet 7 by adjusting the up and down sliding of the adjustment shaft 531.

[0041] With multiple adjustment mechanisms 53, each adjustment mechanism 53 can adjust the height of the corresponding adjustment shaft 531 according to the required processing height of the plate 7 by means of the lifting drive component 532, thereby adjusting the height of the pressure plate mechanism 539, achieving the effect of adjusting according to the required processing height of the plate 7.

[0042] Positioning rods 534 are symmetrically installed on both sides of the adjusting shaft 531. Both positioning rods 534 are installed on the positioning plate 535. A connecting plate 536 is also installed below the positioning plate 535.

[0043] Two positioning rods 534 are used to limit the position of the adjusting shaft 531 to prevent the pressure plate mechanism 539 from shifting during the processing of the sheet 7.

[0044] The connecting plate 536 is installed in the middle of the two mounting blocks 538, and multiple adjusting support rollers 537 are rotatably installed below the connecting plate 536.

[0045] Multiple adjustable support rollers 537 can rotate below the connecting plate 536. When the pressing mechanism 539 processes the plate 7, the multiple adjustable support rollers 537 above can evenly distribute the pressure, improve the compaction effect, and avoid the roller pressure from concentrating on the pressing mechanism 539. The adjustable support rollers 537 can rotate in coordination with the pressing mechanism 539.

[0046] The processing assembly 5 also includes a top plate 51, and a fixed plate 52 is installed below the top plate 51. The fixed plate 52 is provided with a drive groove 521 and a positioning groove 522. A lifting drive component 532 and an adjusting motor 533 are installed on the fixed plate 52. The center position of the lifting drive component 532 is aligned with the center position of the drive groove 521. The drive groove 521 is equidistantly arranged in the middle position of the fixed plate 52, and the positioning groove 522 is symmetrically and equidistantly arranged on both sides of the drive groove 521. The processing assembly 5 also includes a processing seat 58, and an auxiliary support frame 56 is installed on the processing seat 58. The auxiliary support frame 56 is provided with multiple auxiliary rollers 57.

[0047] The processing base 58 is equipped with a support frame on top, and a top plate 51 is installed above the support frame. The top plate 51 is hollow inside to provide space for the vertical sliding of the adjusting shaft 531. Multiple auxiliary rollers 57 can rotate on the auxiliary support frame 56. During operation, the auxiliary rollers 57 rotate in coordination with the support conveying rollers 54.

[0048] The auxiliary support frame 56 has symmetrically arranged conveying support blocks 55 on both sides, and multiple support conveying rollers 54 are rotatably mounted on the conveying support blocks 55.

[0049] The conveying support block 55 provides installation conditions for the support conveying roller 54, which can rotate on the conveying support block 55. Part of the coupling assembly 4 is aligned with the support conveying roller 54. The output half shaft 41 of the coupling assembly 4 is connected to one end of the support conveying roller 54, transmitting the rotational power of the reduction assembly 3 to the support conveying roller 54, causing the support conveying roller 54 to rotate. When the plate 7 is on the support conveying roller 54, the support conveying roller 54 conveys the plate 7 to the conveying assembly 6. Multiple auxiliary rollers 57 can provide shock absorption below the support conveying roller 54 and evenly distribute the pressure.

[0050] The adjusting shaft 531 is set in the drive groove 521, the positioning rod 534 is set in the positioning groove 522, and the pressure plate mechanism 539 includes a processing roller 5391. The processing roller 5391 is rotatably mounted in the middle of two mounting blocks 538. A rotating connecting block 5392 is mounted on one end of the processing roller 5391. The rotating connecting block 5392 passes through one of the mounting blocks 538 and is connected to the coupling assembly 4.

[0051] The drive groove 521 restricts the movement of the adjustment shaft 531 to prevent offset. The positioning groove 522 restricts the position of the positioning rod 534 and fixes the position of the positioning plate 535 to prevent the positioning plate 535 from offset during processing. The rotating connecting block 5392 drives the processing roller 5391 to rotate. The rotating connecting block 5392 is aligned with the other coupling components 4 mentioned above. The output half shaft 41 of the coupling component 4 is connected to the rotating connecting block 5392 to transmit the rotational power of the deceleration component 3 to the processing roller 5391 for rotation. The processing roller 5391 processes the plate 7.

[0052] The conveying assembly 6 includes two conveying supports 61, which are symmetrically installed on one side of the processing base 58. Each conveying support 61 is equipped with a conveying bracket 62, and multiple conveying rollers 63 are rotatably installed between the two conveying brackets 62.

[0053] See Figure 7 Two conveyor supports 61 provide installation positions for the conveyor bracket 62, and multiple conveyor rollers 63 rotate to convey the plate 7 processed by the processing component 5.

[0054] When the sheet 7 is placed in the processing assembly 5, the drive motor 2 rotates, driving the reduction assembly 3 to work. The reduction assembly 3 drives the coupling assembly 4 to rotate, supporting the rotation of the conveying roller 54, and conveying the sheet 7 forward. At this time, the adjustment mechanism 53 adjusts the position of the pressure plate mechanism 539 according to the requirements. The processing roller 5391 processes the sheet 7. During the processing, the position of the pressure plate mechanism 539 is continuously adjusted to achieve the effect of processing plates of different thicknesses. The processed sheet 7 is conveyed to the conveying roller 63.

[0055] By setting up a support conveyor roller 54 to drive the plate 7 forward, the adjustment mechanism 53 continuously adjusts the height position of the processing component 539, and the processing roller 5391 rolls the plate 7, achieving the effect of processing plates of different thicknesses into shape in one go.

[0056] Obviously, the embodiments described above are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort should fall within the protection scope of this utility model.

Claims

1. A flexible straightening device for plates of unequal thickness, characterized in that: The system includes a base assembly (1), on which a drive motor (2) is mounted. A reduction assembly (3) is provided at the output end of the drive motor (2). A processing assembly (5) is provided on one side of the reduction assembly (3). A coupling assembly (4) is connected between the processing assembly (5) and the reduction assembly (3). A conveying assembly (6) is provided on one side of the processing assembly (5). The processing assembly (5) includes multiple adjustment mechanisms (53). Each adjustment mechanism (53) includes a lifting drive component (532). An adjustment shaft (531) is slidably mounted in the middle of the lifting drive component (532). An adjustment motor (533) is mounted on one side of the adjustment shaft (531). A positioning plate (535) is mounted at one end of the adjustment shaft (531). Mounting blocks (538) are symmetrically mounted below the positioning plate (535). A pressure plate mechanism (539) is rotatably mounted between the two mounting blocks (538).

2. The flexible straightening device for unequal thickness plates according to claim 1, characterized in that: Positioning rods (534) are symmetrically installed on both sides of the adjusting shaft (531). Both positioning rods (534) are installed on the positioning plate (535). A connecting plate (536) is also installed below the positioning plate (535).

3. The flexible straightening device for unequal thickness plates according to claim 2, characterized in that: The connecting plate (536) is installed in the middle of the two mounting blocks (538), and a plurality of adjusting support rollers (537) are rotatably installed below the connecting plate (536).

4. The flexible straightening device for unequal thickness plates according to claim 2, characterized in that: The processing component (5) also includes a top plate (51), and a fixing plate (52) is installed below the top plate (51). The fixing plate (52) is provided with a drive groove (521) and a positioning groove (522). The drive groove (521) is equidistantly arranged in the middle position of the fixing plate (52), and the positioning groove (522) is symmetrically and equidistantly arranged on both sides of the drive groove (521).

5. The flexible straightening device for unequal thickness plates according to claim 4, characterized in that: The adjusting shaft (531) is disposed in the drive groove (521), the positioning rod (534) is disposed in the positioning groove (522), the pressure plate mechanism (539) includes a processing roller (5391), the processing roller (5391) is rotatably mounted in the middle of the two mounting blocks (538), one end of the processing roller (5391) is mounted with a rotating connecting block (5392), and the rotating connecting block (5392) passes through one of the mounting blocks (538) and is connected to the coupling assembly (4).

6. The flexible straightening device for unequal thickness plates according to claim 1, characterized in that: The processing assembly (5) also includes a processing base (58), on which an auxiliary support frame (56) is mounted, and the auxiliary support frame (56) is provided with a plurality of auxiliary rollers (57).

7. The flexible straightening device for unequal thickness plates according to claim 6, characterized in that: The auxiliary support frame (56) is symmetrically provided with conveying support blocks (55) on both sides, and multiple support conveying rollers (54) are rotatably installed on the conveying support blocks (55).

8. The flexible straightening device for unequal thickness plates according to claim 6, characterized in that: The conveying assembly (6) includes two conveying supports (61), which are symmetrically installed on one side of the processing seat (58). Each conveying support (61) is equipped with a conveying bracket (62), and multiple conveying rollers (63) are rotatably installed between the two conveying brackets (62).

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