Power device for debugging spindle of horizontal lathe

Abstract

The utility model provides a power device for debugging a spindle of a horizontal lathe, and relates to the technical field of machine tools. The horizontal lathe comprises a main shaft and a headstock, the main shaft extends out of the headstock, the power device comprises a driving device, a first connecting sleeve and a second connecting sleeve, and an output shaft of the driving device extends towards the main shaft; the first connecting sleeve is fixedly connected with the main shaft and the output shaft respectively; the spindle and the first connecting sleeve are sleeved with the second connecting sleeve, and the second connecting sleeve is fixedly connected with a shell of the driving device and a shell of the headstock. The power device transmits the torque of the output shaft of the driving device to the main shaft through the first connecting sleeve so as to drive the main shaft to rotate, installation is convenient, the labor intensity of workers can be reduced, and the working efficiency is greatly improved.

Description

Technical Field

[0001] This utility model relates to the field of machine tool technology, specifically to a power device for adjusting the spindle of a horizontal lathe. Background Technology

[0002] During the initial installation of large horizontal lathes, spindle accuracy adjustment is necessary. Spindle accuracy testing is a crucial step in ensuring machining quality, equipment safety, and economic efficiency. As a core rotating component, the spindle's radial runout, axial runout, and dynamic rigidity directly determine the workpiece's dimensional accuracy, surface quality, and cutting stability. Insufficient accuracy can lead to increased scrap rates, abnormal tool wear, and even safety hazards such as workpiece detachment. In existing technologies, spindle accuracy testing requires manual rotation using a wrench, necessitating two people to perform the test. This results in significant waste of human resources, high labor intensity, and low efficiency for workers. Utility Model Content

[0003] In view of the problems existing in the prior art, the present invention provides a power device for adjusting the spindle of a horizontal lathe, so as to improve the problem of low working efficiency during the adjustment of the spindle of a horizontal lathe.

[0004] To achieve the above and other related objectives, this utility model provides a power unit for adjusting the spindle of a horizontal lathe. The horizontal lathe includes a spindle and a headstock, with the spindle extending from the headstock. The power unit includes a drive device, a first connecting sleeve, and a second connecting sleeve. The output shaft of the drive device extends toward the spindle. The first connecting sleeve is fixedly connected to both the spindle and the output shaft. The second connecting sleeve is sleeved on both the spindle and the first connecting sleeve, and is fixedly connected to both the housing of the drive device and the housing of the headstock.

[0005] In one embodiment of the present invention, the first connecting sleeve includes a top plate and a first sidewall fixedly disposed along the circumference of the top plate. The top plate is fixedly connected to the main shaft, and the first sidewall extends in a direction away from the main shaft.

[0006] In one embodiment of the present invention, the first sidewall forms a cavity for placing the output shaft, the output shaft extends into the cavity and abuts against the top plate and is fixedly connected to the top plate.

[0007] In one embodiment of this utility model, the top plate and the output shaft are fixedly connected by screws, the output shaft is provided with a threaded hole that matches the screw, and the top plate is provided with a threaded through hole for the screw to pass through.

[0008] In one embodiment of this utility model, the screw is a cylindrical head screw, and the top plate is provided with a groove for placing the head of the cylindrical head screw.

[0009] In one embodiment of the present invention, the second connecting sleeve includes a first end ring, a second end ring, and a second sidewall disposed between the first end ring and the second end ring. The two ends of the second sidewall are fixedly connected to the first end ring and the second end ring, respectively. The first end ring is fixedly connected to the housing of the drive device, and the second end ring is fixedly connected to the housing of the headboard box.

[0010] In one embodiment of this utility model, an opening is provided on the second sidewall for observing the connection between the first connecting sleeve and the output shaft and the main shaft.

[0011] In one embodiment of the present invention, the inner edge of the first end ring extends radially along the second sidewall to the inner side of the second sidewall.

[0012] In one embodiment of the present invention, the inner edge of the second end ring extends radially along the second sidewall to the inner side of the second sidewall.

[0013] In one embodiment of this utility model, the driving device is a geared motor.

[0014] This utility model discloses a power unit for adjusting the spindle of a horizontal lathe. A first connecting sleeve fixes the output shaft of the drive unit to the spindle, transmitting torque from the drive unit's output shaft to the spindle to drive its rotation. This power unit is easy to install, reducing worker fatigue and significantly improving work efficiency. Simultaneously, a second connecting sleeve fixes the drive unit's housing to the headstock's housing, enhancing the overall structural rigidity and reducing housing deformation and shaking caused by external forces or vibrations during use, thus improving the equipment's stability and reliability. Attached Figure Description

[0015] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other embodiments can be obtained based on these drawings without creative effort.

[0016] Figure 1 This is a schematic diagram of a horizontal lathe in the prior art;

[0017] Figure 2 This is a schematic diagram showing the interaction between the power unit of the present invention for adjusting the spindle of a horizontal lathe and a horizontal lathe in one embodiment.

[0018] Figure 3 This is a front view of the first connecting sleeve in one embodiment of the power unit for adjusting the spindle of a horizontal lathe according to the present invention;

[0019] Figure 4 for Figure 3 Right view of the first connecting sleeve in the middle;

[0020] Figure 5 for Figure 3 A cross-sectional view of the first connecting sleeve along the AA direction;

[0021] Figure 6 This is a schematic diagram showing the connection between the power unit for adjusting the spindle of a horizontal lathe according to this utility model and the spindle in one embodiment.

[0022] Figure 7 This is a schematic diagram of the second connecting sleeve in one embodiment of the power unit for adjusting the spindle of a horizontal lathe according to the present invention.

[0023] Component designation explanation:

[0024] 10. Spindle; 20. Headstock; 100. Drive unit; 110. Output shaft; 200. First connecting sleeve; 210. Top plate; 211. Groove; 220. First side wall; 230. Cavity; 300. Second connecting sleeve; 310. First end ring; 320. Second end ring; 330. Second side wall; 331. Opening. Detailed Implementation

[0025] The following specific examples illustrate the implementation of this utility model. Those skilled in the art can easily understand other advantages and effects of this utility model from the content disclosed in this specification. This utility model can also be implemented or applied through other different specific embodiments, and various details in this specification can also be modified or changed based on different viewpoints and applications without departing from the spirit of this utility model. It should be noted that, in the absence of conflict, the following embodiments and features in the embodiments can be combined with each other. It should also be understood that the terminology used in the embodiments of this utility model is for describing specific implementation schemes and not for limiting the scope of protection of this utility model. Test methods in the following embodiments that do not specify specific conditions are generally performed under conventional conditions or according to the conditions recommended by the respective manufacturers.

[0026] It should be noted that the terms such as "upper", "lower", "left", "right", "middle" and "one" used in this specification are only for clarity of description and are not intended to limit the scope of implementation of this utility model. Changes or adjustments to their relative relationships, without substantially altering the technical content, should also be considered as within the scope of implementation of this utility model.

[0027] The technical solution of this utility model will be described in detail below through several specific embodiments. Unless otherwise stated, the raw materials and reagents used in the following embodiments are all commercially available products, or can be prepared by conventional methods in the art, and the instruments used in the embodiments are all commercially available.

[0028] Please see Figure 1 In the prior art, horizontal lathes include a spindle and a headstock, with the spindle extending from the headstock. When installing a horizontal lathe, the spindle accuracy needs to be adjusted. In order to improve the efficiency of spindle accuracy adjustment, this application provides a power device for adjusting the spindle of a horizontal lathe.

[0029] Please see Figure 2 The power unit for adjusting the spindle of a horizontal lathe provided by this utility model includes a drive unit 100, a first connecting sleeve 200, and a second connecting sleeve 300. The output shaft 110 of the drive unit 100 extends toward the spindle 10. The first connecting sleeve 200 is fixedly connected to both the spindle 10 and the output shaft 110. The second connecting sleeve 300 is sleeved around the spindle 10 and the first connecting sleeve 200, and is fixedly connected to both the housing of the drive unit 100 and the housing of the headstock 20. The drive unit 100 can be any device that transmits torque to the spindle 10; for example, the drive unit 100 is a geared motor. The power unit of this application transmits the torque of the output shaft 110 to the spindle 10 through the first connecting sleeve 200, driving the spindle 10 to rotate. It is easy to install, reduces the labor intensity of workers, and greatly improves work efficiency.

[0030] Please see Figures 2 to 5 In one embodiment, the first connecting sleeve 200 includes a top plate 210 and a first sidewall 220 fixedly disposed circumferentially along the top plate 210. The top plate 210 is fixedly connected to the main shaft 10, and the first sidewall 220 extends in a direction away from the main shaft 10. The first sidewall 220 forms a cavity 230 for placing the output shaft 110. The output shaft 110 extends into the cavity 230, abuts against the top plate 210, and is fixedly connected to the top plate 210. The cavity 230 can limit the output shaft 110, restricting the swing of the output shaft 110 in its radial direction, making the fit between the output shaft 110 and the first connecting sleeve 200 more stable, less prone to relative displacement, improving the reliability of the overall structure, and enhancing the bending and torsional resistance of the output shaft 110.

[0031] Please see Figures 3 to 5In one embodiment, the top plate 210 and the output shaft 110 are fixedly connected by screws. The output shaft 110 has a threaded hole that matches the screw, and the top plate 210 has a threaded through hole for the screw to pass through. Screw connection can provide precise and stable fixing force, ensuring tightness of the connection, and is convenient for installation and disassembly, facilitating maintenance. In this embodiment, the screw is a cylindrical head screw, and the top plate 210 has a groove 211 for placing the head of the cylindrical head screw. The groove 211 can increase the friction between the screw head and the top plate 210, thereby enhancing torque transmission capability and improving the stability and reliability of the connection. Placing the head of the cylindrical head screw in the groove 211 reduces the shape, weight, and manufacturing difficulty of the first connecting sleeve 200, facilitating installation and docking.

[0032] Please see Figure 6 In one embodiment, the first connecting sleeve 200 is fixedly connected to the spindle 10 by screws. Exemplarily, at least two threaded holes are provided on the end face of the spindle 10 along its circumference, symmetrically arranged around the axis of the spindle 10. A threaded through hole is provided at a corresponding position on the top plate 210. Screws pass through the threaded through holes on the top plate 210 and are threadedly connected to the spindle 10 to fix the top plate 210 to the spindle 10, thus achieving a fixed connection between the first connecting sleeve 200 and the spindle 10. The threaded holes on the spindle 10 are located near the outer edge of the spindle 10 to improve torque transmission efficiency. The number of threaded holes on the spindle 10 is not limited and can be adjusted according to actual needs. When there are multiple threaded holes on the spindle 10, the arc length between adjacent threaded holes is equal to ensure uniform force distribution on the spindle 10 and prevent shaking or vibration during rotation.

[0033] Please see Figure 2 and Figure 7In one embodiment, the second connecting sleeve 300 includes a first end ring 310, a second end ring 320, and a second sidewall 330 disposed between the first end ring 310 and the second end ring 320. One end of the second sidewall 330 is fixedly connected to the first end ring 310, and the other end of the second sidewall 330 is fixedly connected to the second end ring 320. The first end ring 310 is fixedly connected to the housing of the drive device 100, and the second end ring 320 is fixedly connected to the housing of the headboard box 20. By fixing the housing of the drive device 100 to the housing of the headboard box 20 through the second connecting sleeve 300, the rigidity of the entire structure can be enhanced, reducing the deformation and shaking of the housing caused by external forces or vibrations during use, thereby improving the stability and reliability of the equipment. At the same time, the second connecting sleeve 300 can provide additional protection for internal components, preventing the entry of external dust, water, oil, and other impurities, and also preventing internal components from being impacted and damaged. In this embodiment, the second sidewall 330 is provided with an opening 331 for observing the connection between the first connecting sleeve 200 and the output shaft 110 and the first output shaft 110 and the main shaft 10.

[0034] Please see Figure 2 and Figure 7 In one embodiment, the inner edge of the first end ring 310 extends radially along the second sidewall 330 to the inner side of the second sidewall 330, and the inner edge of the second end ring 320 extends radially along the second sidewall 330 to the inner side of the second sidewall 330. This arrangement can improve structural strength and stability, reduce deformation or displacement caused by external forces during use, enhance the reliability and stability of the second connecting sleeve 300, and optimize stress distribution. When the second connecting sleeve 300 is under stress, the portion located inside the second sidewall 330 can effectively disperse stress, avoid stress concentration, reduce the risk of fatigue failure of the second connecting sleeve 300 under high stress, and extend its service life.

[0035] Please see Figures 2 to 7 The installation process of the power unit used for the spindle debugging of the horizontal lathe in this application is as follows: a threaded hole is opened on the spindle 10, the threaded hole on the end face of the spindle 10 is adjusted to the horizontal direction, the spindle 10 is fixedly connected to the first connecting sleeve 200 by screws, one end of the second connecting sleeve 300 is fixedly connected to the housing of the drive device 100, and the other end of the second connecting sleeve 300 is fixedly connected to the housing of the headstock 20. Then, the first connecting sleeve 200 is fixedly connected to the output shaft 110 of the drive device 100 and the spindle 10 respectively through the opening 331 on the second connecting sleeve 300.

[0036] This utility model discloses a power unit for adjusting the spindle of a horizontal lathe. A first connecting sleeve fixes the output shaft of the drive unit to the spindle, transmitting torque from the drive unit's output shaft to the spindle to drive its rotation. This power unit is easy to install, reducing worker fatigue and significantly improving work efficiency. Simultaneously, a second connecting sleeve fixes the drive unit's housing to the headstock's housing, enhancing the overall structural rigidity and reducing housing deformation and shaking caused by external forces or vibrations during use, thus improving the equipment's stability and reliability. Therefore, this utility model effectively overcomes some practical problems in the prior art, thus possessing high utilization value and practical significance.

[0037] The above embodiments are merely illustrative of the principles and effects of this utility model and are not intended to limit the scope of this utility model. Any person skilled in the art can modify or alter the above embodiments without departing from the spirit and scope of this utility model. Therefore, all equivalent modifications or alterations made by those skilled in the art without departing from the spirit and technical concept disclosed in this utility model should still be covered by the claims of this utility model.

Claims

1. A power unit for adjusting the spindle of a horizontal lathe, the horizontal lathe including a spindle (10) and a headstock (20), the spindle (10) extending from the headstock (20), characterized in that, The power unit includes: The drive unit (100) has an output shaft (110) extending toward the main shaft (10); The first connecting sleeve (200) is fixedly connected to the main shaft (10) and the output shaft (110) respectively; The second connecting sleeve (300) is sleeved on the outside of the main shaft (10) and the first connecting sleeve (200). The second connecting sleeve (300) is fixedly connected to the housing of the drive device (100) and the housing of the headstock (20), respectively.

2. The power unit according to claim 1, characterized in that, The first connecting sleeve (200) includes a top plate (210) and a first side wall (220) fixedly disposed circumferentially along the top plate (210). The top plate (210) is fixedly connected to the main shaft (10), and the first side wall (220) extends in a direction away from the main shaft (10).

3. The power unit according to claim 2, characterized in that, The first sidewall (220) forms a cavity (230) for placing the output shaft (110), the output shaft (110) extends into the cavity (230) and abuts against the top plate (210) and is fixedly connected to the top plate (210).

4. The power unit according to claim 3, characterized in that, The top plate (210) and the output shaft (110) are fixedly connected by screws. The output shaft (110) is provided with a threaded hole that matches the screw, and the top plate (210) is provided with a threaded through hole through which the screw passes.

5. The power unit according to claim 4, characterized in that, The screw is a cylindrical head screw, and the top plate (210) is provided with a groove (211) for placing the head of the cylindrical head screw.

6. The power unit according to claim 1, characterized in that, The second connecting sleeve (300) includes a first end ring (310), a second end ring (320), and a second side wall (330) disposed between the first end ring (310) and the second end ring (320). The two ends of the second side wall (330) are fixedly connected to the first end ring (310) and the second end ring (320) respectively. The first end ring (310) is fixedly connected to the housing of the drive device (100), and the second end ring (320) is fixedly connected to the housing of the headboard box (20).

7. The power unit according to claim 6, characterized in that, The second sidewall (330) is provided with an opening (331) for observing the connection between the first connecting sleeve (200) and the output shaft (110) and the main shaft (10).

8. The power unit according to claim 6, characterized in that, The inner edge of the first end ring (310) extends radially along the second sidewall (330) to the inner side of the second sidewall (330).

9. The power unit according to claim 6, characterized in that, The inner edge of the second end ring (320) extends radially along the second sidewall (330) to the inner side of the second sidewall (330).

10. The power unit according to claim 1, characterized in that, The drive device (100) is a geared motor.

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