Welding device for aluminum template production and processing

Abstract

The utility model discloses a welding device for aluminum template production and processing, which comprises a welding mechanism and a cleaning assembly, the cleaning assembly comprises a cleaning plate, the interior of the cleaning plate is of a hollow structure, the upper end of the cleaning plate is fixedly provided with a connecting valve, the two sides of the cleaning plate are fixedly provided with a first air nozzle and a second air nozzle, and the first air nozzle and the second air nozzle are fixedly connected through a connecting pipe. The lower end of the cleaning plate is fixedly connected with the curved plate through screws, it can be ensured that the two sides of the aluminum formwork can be evenly impacted by cleaning airflow through the cleaning assembly and different positions of the air nozzles, a plurality of air holes are formed in the curved plate, the airflow is evenly sprayed out through the air holes, and therefore the surface of the aluminum formwork can be comprehensively cleaned. The situation that the strength of a welding seam is reduced due to the fact that impurities are not completely removed is avoided, a welding joint is prevented from becoming fragile cracks or falling off, and it is guaranteed that all parts of the surface of the aluminum formwork can evenly receive impact of airflow through semi-arc rotation of the cleaning plate.

Description

Technical Field

[0001] This utility model relates to the technical field of welding devices for processing, specifically a welding device for aluminum template production and processing. Background Technology

[0002] Aluminum formwork is a highly efficient and environmentally friendly formwork system commonly used in modern construction, widely applied in the concrete pouring process of high-rise buildings, underground structures, and other projects. With its lightweight, high strength, and reusability, aluminum formwork has become an ideal building formwork material. In the production and processing of aluminum formwork, welding, as a key connection technology, plays a crucial role. CNC welding machines can provide precise welding parameters and control, suitable for aluminum formwork production with high welding quality requirements. CNC equipment can automate the welding process. In large-scale aluminum formwork production, automatic welding robots have become a common application tool. Robots can achieve precise and efficient welding operations, especially suitable for large-volume welding operations.

[0003] However, in use, by placing the aluminum template on the welding worktable, the operator sets the welding parameters (such as current, welding speed, gas flow rate, etc.) and path planning through programming software before starting welding. The program usually includes detailed steps of the welding process, such as spot welding, linear welding, staggered welding, etc. The control system instructs the robot to start welding. The welding tool (such as welding gun or electrode) moves along the predetermined path and welding position under the drive of the robotic arm. After welding is completed, the robot will remove the welding tool, and the welding area will begin to cool naturally. Welding aluminum templates requires a high degree of surface cleanliness. Any surface contaminants (such as grease, oxides, dust or other impurities) will affect the welding process. If these impurities are not completely removed, it may lead to a reduction in the strength of the weld, a brittle weld joint, or even cracks or detachment. Utility Model Content

[0004] The purpose of this utility model is to provide a welding device for the production and processing of aluminum templates, so as to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a welding device for aluminum template production and processing, comprising a welding mechanism and a cleaning component, wherein the cleaning component comprises: a cleaning plate, the cleaning plate having a hollow internal structure, a connecting valve fixedly installed at the upper end of the cleaning plate, a first air nozzle and a second air nozzle fixedly installed on both sides of the cleaning plate, and a curved panel connected and fixedly connected to the lower end of the cleaning plate by screws, wherein a plurality of air holes are opened inside the curved panel.

[0006] As a further preferred embodiment of this technical solution, the cleaning plate is equipped with a rotating shaft, a cover plate is installed at one end of the cleaning plate, a micro motor is installed at one end of the rotating shaft, and one end of the micro motor is connected to one end of the fixing plate by screws.

[0007] As a further preferred embodiment of this technical solution, the lower end of the fixing plate is fixedly installed on the upper end of the sliding plate, and the sliding plate is slidably connected inside the guide rail groove.

[0008] As a further preferred embodiment of this technical solution, the guide rail groove is formed inside the movable guide rail plate, and one end of the movable guide rail plate is connected and fixed to the telescopic hydraulic cylinder by screws.

[0009] As a further preferred embodiment of this technical solution, a telescopic guide column is installed at one end of the telescopic hydraulic cylinder, one end of the telescopic guide column is installed on one end of the cleaning plate, an installation plate is welded to one end of the movable guide rail plate, a support rod is welded to the installation plate and the movable guide rail plate, and one end of the installation plate is screwed to one end of the welding table.

[0010] As a further preferred embodiment of this technical solution, a welding workbench is fixedly installed on the upper end of the welding station, collection boxes are installed on both sides of the welding station, a groove plate is fixedly installed on the upper end of the collection box, the groove plate has slots and holes, and a welding mechanism is provided at one end of the welding station.

[0011] This utility model provides a welding device for aluminum template production and processing, which has the following advantages:

[0012] (1) This utility model can ensure that both sides of the aluminum template are evenly impacted by the cleaning airflow through the cleaning component and different air nozzle positions. Multiple air holes 211 are set inside the curved panel. The airflow is evenly sprayed out through these air holes to thoroughly clean the surface of the aluminum template. The micro motor 206 drives the rotating shaft to make the cleaning plate start to rotate in a semi-arc shape. Through the semi-arc rotation of the cleaning plate, it is ensured that all parts of the aluminum template surface can receive the impact of the airflow evenly.

[0013] (2) When cleaning the surface of the aluminum template with the cleaning component, the present invention effectively collects impurities or other pollutants through the collection box and the slot plate. The collection box is installed on both sides of the welding table and is usually used to collect pollutants such as fumes, slag, and spatter generated during the welding process. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall structure of the present invention;

[0015] Figure 2 This is a schematic diagram of the sliding plate and cleaning component structure of this utility model;

[0016] Figure 3 This is a schematic diagram of the curved panel and air nozzle structure of this utility model;

[0017] Figure 4 This is a schematic diagram of the disassembled structure of the mobile component of this utility model.

[0018] In the diagram: 100, Welding mechanism; 102, Welding table; 103, Welding workbench; 104, Collection box; 105, Slot plate; 200, Cleaning assembly; 201, Cleaning plate; 202, Connecting valve; 203, First air nozzle; 204, Second air nozzle; 205, Fixing plate; 206, Micro motor; 207, Sliding plate; 208, Rotating shaft; 209, Curved panel; 211, Air hole; 212, Cover plate; 300, Moving assembly; 301, Telescopic hydraulic cylinder; 302, Telescopic guide column; 303, Moving guide rail plate; 304, Support rod; 305, Mounting plate; 306, Guide rail groove. Detailed Implementation

[0019] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention.

[0020] This utility model provides a technical solution: such as Figure 1-4As shown in this embodiment, a welding device for aluminum template production and processing includes a welding mechanism 100 and a cleaning component 200. The cleaning component 200 includes a cleaning plate 201, which has a hollow structure. A connecting valve 202 is fixedly installed on the upper end of the cleaning plate 201. A first air nozzle 203 and a second air nozzle 204 are fixedly installed on both sides of the cleaning plate 201. A curved panel 209 is connected and fixed to the lower end of the cleaning plate 201 by screws. Several air holes 211 are opened inside the curved panel 209. A rotating shaft 208 is installed on the cleaning plate 201. A cover plate 212 is installed on one end of the cleaning plate 201. A micro motor 206 is installed on one end of the rotating shaft 208. One end of the micro motor 206 is connected to one end of a fixed plate 205 by screws. In actual use, the cleaning plate 201 is the core component of the cleaning component 200. It has a hollow structure, which can contain air or gas, and cleans the surface of the aluminum template through the internal airflow. The cleaning plate 201 is equipped with a first air nozzle 203, a second air nozzle 204, and air holes 211. These guide airflow to the surface of the aluminum template to help remove impurities. A connecting valve 202 controls the opening and closing of the gas flow. By controlling the valve's opening and closing, the air flow during the cleaning process can be adjusted. The connecting valve 202 is connected to an external gas pump device. The first air nozzle 203 and the second air nozzle 204 are respectively installed on both sides of the cleaning plate 201, mainly used to blow airflow onto the surface of the aluminum template. By using different air nozzle positions, it can be ensured that both sides of the aluminum template are evenly impacted by the cleaning airflow. Multiple air holes 211 are provided inside the curved panel 209. Airflow is evenly sprayed out through these air holes 211 to thoroughly clean the surface of the aluminum template. First, the micro motor 206 is started, driving the rotating shaft 208, causing the cleaning plate 201 to begin a semi-circular rotation. Through the semi-circular rotation of the cleaning plate 201, it is ensured that all parts of the aluminum template surface can receive the impact of the airflow evenly. The welding mechanism 100 allows the operator to set welding parameters (such as current, welding speed, gas flow rate, etc.) and path planning through programming software. The program usually includes detailed steps of the welding process, such as spot welding, linear welding, staggered welding, etc. The control system instructs the robot to start welding. The welding tools (such as welding guns or electrodes) move along the predetermined path and welding position under the drive of the robotic arm.

[0021] By using the cleaning component 200 and different air nozzle positions, it can be ensured that both sides of the aluminum template are evenly impacted by the cleaning airflow. The curved panel 209 has multiple air holes 211 inside, through which the airflow is evenly sprayed out to thoroughly clean the surface of the aluminum template. The micro motor 206 drives the rotating shaft 208 to make the cleaning plate 201 start to rotate in a semi-circular shape. Through the semi-circular rotation of the cleaning plate 201, it is ensured that all parts of the aluminum template surface can receive the impact of the airflow evenly.

[0022] Furthermore, the lower end of the fixed plate 205 is fixedly installed on the upper end of the sliding plate 207. The sliding plate 207 is slidably connected inside the guide rail groove 306. The guide rail groove 306 is formed inside the movable guide rail plate 303. One end of the movable guide rail plate 303 is connected and fixed to the telescopic hydraulic cylinder 301 by screws. One end of the telescopic hydraulic cylinder 301 is equipped with a telescopic guide post 302. One end of the telescopic guide post 302 is installed on one end of the cleaning plate 201. One end of the movable guide rail plate 303 is connected to the mounting plate 305 by welding. The mounting plate 305 and the movable guide rail plate 303 are connected by a support rod 304 through welding. One end of the mounting plate 305 is connected to one end of the welding table 102 by screws. By driving the telescopic hydraulic cylinder 301, the telescopic guide column 302 is moved back and forth, which in turn moves the sliding plate 207 within the guide rail groove 306 of the movable guide rail plate 303. Furthermore, it moves the cleaning plate 201 and the air nozzle and the air hole 211 on the curved plate 209, and moves them to the top of the welding worktable 103.

[0023] Furthermore, a welding workbench 103 is fixedly installed on the upper end of the welding table 102, and collection boxes 104 are installed on both sides of the welding table 102. A slot plate 105 is fixedly installed on the upper end of the collection box 104, and slots are opened inside the slot plate 105. A welding mechanism 100 is provided at one end of the welding table 102. When the surface of the aluminum template is cleaned by the cleaning component 200, impurities or other contaminants are effectively collected through the collection box 104 and the slot plate 105. The collection box 104 is installed on both sides of the welding table 102 and is usually used to collect contaminants such as fumes, slag, and spatter generated during the welding process.

[0024] This utility model provides a welding device for aluminum template production and processing. The specific working principle is as follows: By driving the telescopic hydraulic cylinder 301, the telescopic guide column 302 is moved back and forth, which in turn drives the sliding plate 207 to move within the guide groove 306 of the moving guide plate 303. Furthermore, the cleaning plate 201, the air nozzle, and the air holes 211 on the curved plate 209 are moved to the top of the welding workbench 103. The cleaning plate 201 is the core component of the cleaning assembly 200. It adopts a hollow structure, which can contain air or gas, and cleans the surface of the aluminum template through the internal airflow. The cleaning plate 201 is equipped with a first air nozzle 203, a second air nozzle 204, and air holes 211. These guide airflow to the surface of the aluminum template to help remove impurities from the surface. A connecting valve 202 is used to control the opening and closing of the gas flow. By controlling the opening and closing of the valve, the air flow during the cleaning process can be adjusted. The connecting valve 202 is connected to an external gas pump device. The first air nozzle 203 and the second air nozzle 204 are respectively installed on both sides of the cleaning plate 201, mainly used to blow airflow onto the surface of the aluminum template. By using different air nozzle positions, it can be ensured that both sides of the aluminum template are evenly impacted by the cleaning airflow. Multiple air holes 211 are provided inside the curved panel 209. Airflow is evenly sprayed out through these air holes 211 to thoroughly clean the surface of the aluminum template. First, the micro motor 206 is started to drive the rotating shaft 208, so that the cleaning plate 201 begins to rotate in a semi-circular shape. Through the semi-circular rotation of the cleaning plate 201, it is ensured that all parts of the aluminum template surface can receive the impact of the airflow evenly. The welding mechanism 100 allows the operator to set welding parameters (such as current, welding speed, gas flow rate, etc.) and path planning through programming software. The program usually includes detailed steps of the welding process, such as spot welding, linear welding, staggered welding, etc. The control system instructs the robot to start welding. The welding tools (such as welding guns or electrodes) move along the predetermined path and welding position under the drive of the robotic arm.

[0025] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A welding device for aluminum template production and processing, comprising a welding table (102), a welding mechanism (100), and a cleaning assembly (200), characterized in that: The cleaning assembly (200) includes: a cleaning plate (201), the interior of which is hollow, a connecting valve (202) is fixedly installed on the upper end of the cleaning plate (201), a first air nozzle (203) and a second air nozzle (204) are fixedly installed on both sides of the cleaning plate (201), and a curved panel (209) is connected and fixed to the lower end of the cleaning plate (201) by screws, and a plurality of air holes (211) are opened inside the curved panel (209).

2. The welding device for aluminum template production and processing according to claim 1, characterized in that: The cleaning plate (201) is equipped with a rotating shaft (208), and a cover plate (212) is installed at one end of the cleaning plate (201). A micro motor (206) is installed at one end of the rotating shaft (208), and one end of the micro motor (206) is connected to one end of the fixing plate (205) by screws.

3. The welding device for aluminum template production and processing according to claim 2, characterized in that: The lower end of the fixed plate (205) is fixedly installed on the upper end of the sliding plate (207), and the sliding plate (207) is slidably connected inside the guide rail groove (306).

4. The welding device for aluminum template production and processing according to claim 3, characterized in that: The guide rail groove (306) is formed inside the movable guide rail plate (303), and one end of the movable guide rail plate (303) is connected and fixed to the telescopic hydraulic cylinder (301) by screws.

5. The welding device for aluminum template production and processing according to claim 4, characterized in that: One end of the telescopic hydraulic cylinder (301) is equipped with a telescopic guide column (302), one end of the telescopic guide column (302) is installed on one end of the cleaning plate (201), one end of the movable guide rail plate (303) is connected to an installation plate (305) by welding, the installation plate (305) and the movable guide rail plate (303) are connected by a support rod (304) by welding, and one end of the installation plate (305) is connected to one end of the welding table (102) by screws.

6. The welding device for aluminum template production and processing according to claim 1, characterized in that: A welding workbench (103) is fixedly installed on the upper end of the welding table (102). Collection boxes (104) are installed on both sides of the welding table (102). A groove plate (105) is fixedly installed on the upper end of the collection box (104). A groove is opened inside the groove plate (105). A welding mechanism (100) is provided at one end of the welding table (102).

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