Tool mold for forklift lifting frame welding

Abstract

The utility model relates to the technical field of welding, and discloses a tool die for welding a forklift lifting frame. The tool mold comprises a bottom plate, two right positioning pieces and two base plates, the positioning pieces and the base plates are fixed to the right side of the bottom plate, and the positioning pieces and the base plates are matched with each other to complete positioning of a right side plate of the forklift lifting frame; two left positioning pieces are fixed to the left side of the bottom plate and used for completing positioning of a left side plate of a forklift lifting frame. Four clamping plates are arranged in the middle of the bottom plate and used for fixing front and rear side plates of a forklift lifting frame. Fixing plates are arranged on the front side and the rear side of the bottom plate, and two shaft head positioning pieces are arranged on the fixing plates and used for being attached to shaft heads of the front side plate and the rear side plate of the forklift lifting frame so that positioning of the front side plate and the rear side plate can be completed. According to the utility model, the welding precision is improved, the universality and applicability of a tool mold are enhanced, the fixing process of the lifting frame is simplified, the welding efficiency is improved, and the application prospect is wide.

Description

Technical Field

[0001] This utility model relates to the field of welding technology, specifically a tooling mold for welding forklift lifting frames. Background Technology

[0002] Forklifts are industrial transport vehicles primarily used for handling palletized goods, performing loading, unloading, stacking, and short-distance transportation tasks. Equipped with wheels, they can operate flexibly in a variety of environments, including warehouses, distribution centers, and logistics hubs. Furthermore, forklifts are designed to operate inside ship holds, train carriages, and containers. Forklifts are favored for their high efficiency, ease of operation, and excellent maneuverability. During forklift manufacturing, the welding quality of the lifting frame directly affects the forklift's performance and safety.

[0003] During the welding process of the forklift lifting frame, it is necessary to first use positioning fixtures to simultaneously position each part of the forklift lifting frame and perform spot welding to complete the initial fixation. Then, reinforcement welding is carried out at the bottom position where reinforcement is needed. During the reinforcement welding process, the welding robot needs to move continuously to form welding rods. Therefore, the fixture structure needs to be able to reliably fix the structural features of the workpiece to be welded, and the fixture structure should be simple and not hinder the continuous movement of the welding robot.

[0004] Existing fixtures suffer from problems such as inaccurate positioning, unstable clamping, or complex operation, and cannot clamp the workpiece from multiple directions. These problems limit the improvement of welding efficiency and product quality. Utility Model Content

[0005] The purpose of this invention is to provide a tooling mold for welding forklift lifting frames, so as to solve the problems of inaccurate positioning, unstable clamping and complicated operation in the prior art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a tooling mold for welding a forklift lifting frame, comprising: a base plate, two right positioning parts, and two pads. The positioning parts and pads are both fixed to the right side of the base plate, and the positioning parts and pads cooperate to position the right side plate of the forklift lifting frame. Two left positioning parts are fixed to the left side of the base plate, and the two left positioning parts are used to position the left side plate of the forklift lifting frame. Four clamping plates are provided in the middle of the base plate to fix the front and rear side plates of the forklift lifting frame. Fixing plates are provided on both the front and rear sides of the base plate, and two shaft head positioning parts are provided on the fixing plates to fit the shaft heads of the front and rear side plates of the forklift lifting frame, thereby completing the positioning of the front and rear side plates.

[0007] Preferably, the left positioning component includes a convex base, and a driving mechanism is provided inside the convex base. The driving mechanism is connected to a T-shaped slider, and the T-shaped slider moves back and forth to fix and position the left side plate of the forklift lifting frame.

[0008] Preferably, the right positioning component is fixedly connected to the base plate by bolts. The right positioning component includes a placement platform and a baffle. The right side plate of the forklift lifting frame is placed on the placement platform, and the baffle is used to position the right side plate of the forklift lifting frame.

[0009] Preferably, the shaft head positioning component includes a fixing ring, a positioning shaft, and a sleeve. One end of the positioning shaft is located inside the sleeve, and the sleeve is fixed to the fixing plate by the fixing ring. The fixing ring, positioning shaft, and sleeve are coaxially arranged. The positioning shaft is provided with a spiral structure and a positioning post assembly. The positioning shaft controls the rotation and extension of the positioning post assembly through the spiral structure. The sleeve cooperates with the positioning post assembly to complete the positioning and clamping of the shaft head of the front and rear side plates.

[0010] Preferably, the four clamping plates are symmetrically distributed in pairs, with the two right-side clamping plates in close contact with the pad, and three pressure telescopic rod devices are provided in the middle of the four clamping plates. The three pressure telescopic rod devices are used to complete the positioning of the internal side plates of the forklift lifting frame.

[0011] Preferably, the positioning post assembly includes three positioning posts.

[0012] Compared with the prior art, the beneficial effects of this utility model are: 1. By accurately positioning and fixing each part of the forklift lifting frame, this utility model can ensure the accurate relative position of each component during the welding process, and enable each part of the forklift lifting frame to be quickly positioned and fixed, thereby improving the welding quality, reducing the time for manual adjustment, and improving production efficiency.

[0013] 2. This utility model achieves automated and mechanized positioning through devices such as T-shaped sliders, bolt fixing connections, and pressure telescopic rods in its design, simplifying the operation process, reducing human error, reducing welding defects caused by inaccurate positioning, and reducing the risk of component movement during welding, thereby improving operational safety.

[0014] 3. With adjustable positioning components and clamping plates, this tooling mold can adapt to forklift lifting frames of different sizes, thus increasing its application range;

[0015] 4. The modular design of this utility model makes it easy to inspect, maintain and replace the various components of the tooling mold, thus reducing long-term operating costs. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the structure of this utility model.

[0017] Figure 2 This is a schematic diagram of the overall structure of the shaft head positioning component of this utility model.

[0018] Figure 3 This is a schematic diagram of the internal structure of the shaft head positioning component of this utility model.

[0019] In the diagram: 1. Base plate; 2. Right positioning component; 3. Pad plate; 4. Left positioning component; 5. Clamping plate; 6. Shaft head positioning component; 7. Fixing plate; 8. Fixing ring; 9. Positioning shaft; 10. Sleeve; 11. Spiral structure; 12. Positioning column assembly. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] Please see Figure 1 This utility model provides a technical solution: a tooling mold for welding a forklift lifting frame, comprising: a base plate 1, two right positioning parts 2, and two pads 3. The positioning parts 2 and the pads 3 are all fixed on the right side of the base plate 1, and the positioning parts 2 and the pads 3 cooperate with each other to position the right side plate of the forklift lifting frame; two left positioning parts 4 are fixed on the left side of the base plate 1, and the two left positioning parts are used to position the left side plate of the forklift lifting frame; four clamping plates 5 are provided in the middle of the base plate 1 to fix the front and rear side plates of the forklift lifting frame; fixing plates 7 are provided on both the front and rear sides of the base plate 1, and two shaft head positioning parts 6 are provided on the fixing plates 7 to fit the shaft heads of the front and rear side plates of the forklift lifting frame to complete the positioning of the front and rear side plates;

[0022] The left positioning component 4 includes a convex base, and a drive mechanism is provided inside the convex base. The drive mechanism is connected to a T-shaped slider. The T-shaped slider moves back and forth to complete the fixed positioning of the left side plate of the forklift lifting frame.

[0023] The right positioning component 2 is fixedly connected to the base plate 1 by bolts. The right positioning component 2 includes a placement platform and a baffle. The right side plate of the forklift lifting frame is placed on the placement platform, and the baffle is used to complete the positioning of the right side plate of the forklift lifting frame.

[0024] The four clamping plates 5 are symmetrically distributed in pairs. The two right-side clamping plates are in close contact with the pad plate 3. Three pressure telescopic rod devices are set in the middle of the four clamping plates 5. The three pressure telescopic rod devices are used to complete the positioning of the internal side plates of the forklift lifting frame.

[0025] Please see Figure 2 and Figure 3 The shaft head positioning component 6 includes a retaining ring 8, a positioning shaft 9, and a sleeve 10. One end of the positioning shaft 9 is located inside the sleeve 10. The sleeve 10 is fixed to the fixing plate 7 by the retaining ring 8. The retaining ring 8, the positioning shaft 9, and the sleeve 10 are coaxially arranged. The positioning shaft 9 is provided with a spiral structure 11 and a positioning post assembly 12. The positioning shaft 9 controls the rotation and extension of the positioning post assembly 12 through the spiral structure 11. The sleeve 10 and the positioning post assembly 12 cooperate to complete the positioning and clamping of the shaft head of the front and rear side plates of the forklift lifting frame. The positioning post assembly 12 includes three positioning posts.

[0026] The tooling mold of this utility model is fixed on the welding workbench by the base plate 1. The right side plate of the forklift lifting frame is placed on the placement platform of the right positioning part 2, and the baffle limits the right side plate of the forklift lifting frame. The front and rear side plates are respectively clamped into the outer slots of the four clamping plates 5, and the shaft ends of the front and rear side plates are aligned with the shaft end positioning part 6. The shaft ends on both sides are clamped between the sleeve 10 and the positioning column assembly 12. The two inner side plates of the forklift lifting frame are placed in the inner slots of the four clamping plates 5. The three pressure telescopic rod devices are operated to clamp and limit the front and rear positions of the inner side plates. The left side plate of the forklift lifting frame is placed on the two pads 3. The drive mechanism inside the convex base of the left positioning part 4 is activated. The drive mechanism controls the T-shaped slider to extend and complete the fixed positioning of the left side plate of the forklift lifting frame, and clamp and limit the left and right positions of the inner side plate. The rotating positioning shaft 9 controls the positioning column assembly 12 to rotate and extend through the spiral structure 11, thereby clamping the front and rear side plates and tightly fitting them with the left and right side plates, completing the front and rear limit of the left and right side plates. Welding is performed after the product is fixed.

[0027] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A tooling mold for welding a forklift lifting frame, comprising: The base plate (1), two right positioning parts (2), and two pads (3) are characterized in that the positioning parts (2) and the pads (3) are both fixed on the right side of the base plate (1), and the positioning parts (2) and the pads (3) cooperate with each other to complete the positioning of the right side plate of the forklift frame; two left positioning parts (4) are fixed on the left side of the base plate (1), and the two left positioning parts are used to complete the positioning of the left side plate of the forklift frame; four clamping plates (5) are provided in the middle of the base plate (1) to complete the fixing of the front and rear side plates of the forklift frame; fixing plates (7) are provided on both the front and rear sides of the base plate (1), and two shaft head positioning parts (6) are provided on the fixing plates (7) to fit the shaft heads of the front and rear side plates of the forklift frame to complete the positioning of the front and rear side plates.

2. The tooling mold for welding a forklift lifting frame according to claim 1, characterized in that: The left positioning component (4) includes a convex base, and a driving mechanism is provided inside the convex base. The driving mechanism is connected to a T-shaped slider, and the T-shaped slider moves back and forth to complete the fixed positioning of the left side plate of the forklift lifting frame.

3. The tooling mold for welding a forklift lifting frame according to claim 1, characterized in that: The right positioning component (2) is fixedly connected to the base plate (1) by bolts. The right positioning component (2) includes a placement platform and a baffle. The right side plate of the forklift lifting frame is placed on the placement platform. The baffle is used to position the right side plate of the forklift lifting frame.

4. The tooling mold for welding a forklift lifting frame according to claim 1, characterized in that: The shaft head positioning component (6) includes a fixing ring (8), a positioning shaft (9), and a sleeve (10). One end of the positioning shaft (9) is located inside the sleeve (10). The sleeve (10) is fixed on the fixing plate (7) by the fixing ring (8). The fixing ring (8), the positioning shaft (9), and the sleeve (10) are coaxially arranged. The positioning shaft (9) is provided with a spiral structure (11) and a positioning column assembly (12). The positioning shaft (9) controls the rotation and extension of the positioning column assembly (12) through the spiral structure (11). The sleeve (10) cooperates with the positioning column assembly (12) to complete the positioning and clamping of the shaft head of the front and rear side plates of the forklift lifting frame.

5. The tooling mold for welding a forklift lifting frame according to claim 1, characterized in that: The four clamping plates (5) are symmetrically distributed in pairs. The two right-side clamping plates are in close contact with the pad (3). Three pressure telescopic rod devices are provided in the middle of the four clamping plates (5). The three pressure telescopic rod devices are used to complete the positioning of the inner side plate of the forklift lifting frame.

6. The tooling mold for welding a forklift lifting frame according to claim 4, characterized in that: The positioning post assembly (12) includes three positioning posts.

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