Robot high-precision welding tool for air compressor air storage tank

Abstract

The utility model discloses an air compressor air storage tank robot high-precision welding tool which comprises a support, a back plate connected with the support and a top plate connected with the back plate, and the back plate is provided with a plurality of pipe frame rear limiting seats and a plurality of pipe frame rear fixing air cylinders. A plurality of pipe frame bottom limiting seats and pipe frame bottom fixing air cylinders are arranged on the support, a plurality of lifting handle fixing seats and lifting handle pressing air cylinders are arranged on the top plate, a panel fixing plate is connected to the front side of the top plate, a panel fixing air cylinder is installed on the panel fixing plate, a pipe frame limiting plate is further connected to the back plate, and a plurality of lifting handle pressing air cylinders are installed on the pipe frame limiting plate. A double-rod air cylinder is installed at the bottom of the top plate, the double-rod air cylinder is connected with a capacitor fixing frame limiting base, and a pump head fixing plate limiting plate is arranged on the support. The air compressor frame welding device is provided with a plurality of sets of fixing structures, all parts of an air compressor frame are fixed, welding operation is carried out through a robot, and the working efficiency is high.

Description

Technical Field

[0001] This utility model relates to a tooling, and more particularly to a high-precision welding tooling for an air compressor storage tank robot. Background Technology

[0002] In the prior art, such as the utility model patent with Chinese patent number CN202123360162.0, published on September 23, 2022, a welding fixture for an air compressor bracket support plate is disclosed. It includes a first support device for an inclined support bracket and a second support device for a vertical support bracket. The second support device includes a bracket, a side plate, a positioning mechanism, and a side pressing mechanism. The side plate is fixed to the side plate of the bracket, and four sets of support components are arranged in the side plate. The positioning mechanism includes a cylinder, a connecting plate, and four positioning pins. The four positioning pins are respectively located above the four sets of support components and pass through the side plate. The connecting plate is located on the side of the side plate opposite to the first support device. The positioning pins are fixed in the side plate. The cylinder drives the side plate to move away from or towards the side plate. In the above solution, it is difficult to fix the overall frame with the air tank to be suitable for high-precision welding operations by robots. Utility Model Content

[0003] The technical problem to be solved by this utility model is to overcome the shortcomings of the prior art and provide a high-precision welding fixture for an air compressor storage tank robot with high precision and high processing efficiency.

[0004] A high-precision welding fixture for an air compressor storage tank robot, according to this utility model, includes a support, a back plate connected to the support, and a top plate connected to the back plate. The back plate is equipped with multiple pipe rack rear limit seats and multiple pipe rack rear fixing cylinders. The support is equipped with multiple pipe rack bottom limit seats and pipe rack bottom fixing cylinders. The top plate is equipped with multiple handle fixing seats and handle clamping cylinders. A panel fixing plate is connected to the front side of the top plate, and a panel fixing cylinder is installed on the panel fixing plate. A pipe rack limit plate is also connected to the back plate. A double-rod cylinder is installed at the bottom of the top plate, and the double-rod cylinder is connected to a capacitor fixing bracket limit seat. The support is equipped with... The compressor has a pump head fixing plate and a limiting plate. The rear pipe in the air compressor frame is inserted into the rear limiting seat of the pipe rack. The rear fixing cylinder of the pipe rack presses the rear pipe. The bottom pipe in the air compressor frame is inserted into the bottom limiting seat of the pipe rack. The bottom fixing cylinder of the pipe rack presses the bottom pipe. The handle in the air compressor frame is inserted into the handle fixing seat. The handle pressing cylinder presses the handle. The panel in the air compressor frame is tightly attached to the panel fixing plate. The panel fixing cylinder pulls the panel tight. The pipe rack limiting plate is tightly attached to the top pipe in the air compressor frame. The capacitor fixing frame in the air compressor frame is fixed by the capacitor fixing frame limiting seat. The pump head fixing plate in the air compressor frame is fixed to the pump head fixing plate limiting plate.

[0005] The high-precision welding fixture for an air compressor storage tank robot provided by this utility model also has the following auxiliary technical features:

[0006] Further, the rear limiting seat of the tube rack has a groove formed thereon, and the rear fixing cylinder of the tube rack includes a cylinder, a pressure plate driven by the cylinder, and a pressure head driven by the pressure plate.

[0007] Further, the bottom limiting seat of the pipe rack is formed with a slot, and the bottom fixing cylinder of the pipe rack includes a cylinder, a pressure plate driven by the cylinder, and a pressure head driven by the pressure plate.

[0008] Further, the handle fixing seat is formed with a groove, and the handle clamping cylinder includes a cylinder, a pressure plate driven by the cylinder, and a pressure head driven by the pressure plate.

[0009] Further, the piston rod in the panel fixing cylinder passes through the panel fixing plate, and the end of the piston rod in the panel fixing cylinder is connected to a panel limiting plate, which presses the panel.

[0010] Furthermore, the dual-rod cylinder is mounted on the bottom surface of the top plate via a cylinder mounting bracket.

[0011] Furthermore, the back plate is also connected to an upper winding hook limiting seat, and an upper quick clamp is provided on the upper winding hook limiting seat, which presses the upper winding hook in the air compressor frame.

[0012] Furthermore, the support is also connected to a lower winding hook limiting seat, and the lower winding hook limiting seat is provided with a lower quick clamp, which presses the lower winding hook in the air compressor frame.

[0013] The high-precision welding fixture for air compressor storage tanks provided by this utility model has the following advantages compared with the prior art: This utility model is equipped with multiple sets of fixing structures to fix all the components of the air compressor frame, allowing the robot to perform the welding operation, resulting in high work efficiency. The various fixing structures in this utility model are rationally arranged, ensuring high welding precision of the air compressor frame and enabling rapid assembly welding. Attached Figure Description

[0014] Figure 1 This is the front view of the present invention.

[0015] Figure 2 This is a top view of the present invention.

[0016] Figure 3 This is the left view of the present invention.

[0017] Figure 4 This is a perspective view of the present invention.

[0018] Figure 5 This is a three-dimensional view of the tooling of this utility model.

[0019] Figure 6 This is a perspective view of the air compressor frame of this utility model.

[0020] Figure 7 This is an exploded perspective view of the present invention.

[0021] Figure 8 This is a perspective view of the rear limiting seat of the tube frame and the rear fixing cylinder of the tube frame in this utility model.

[0022] Figure 9 This is a perspective view of the frame bottom limiting seat and the tube frame bottom fixing cylinder in this utility model.

[0023] Figure 10 This is a perspective view of the handle fixing seat and the handle clamping cylinder in this utility model.

[0024] Figure 11 This is a perspective view of the upper quick-release chuck of this utility model.

[0025] Figure 12 This is a perspective view of the quick-release chuck of this utility model. Detailed Implementation

[0026] To clearly illustrate the solutions in this utility model, preferred embodiments are given below in conjunction with the accompanying drawings for detailed description. The following description is merely exemplary and not intended to limit the application or use of this disclosure. It should be understood that throughout the drawings, corresponding reference numerals denote the same or corresponding parts and features.

[0027] like Figures 1 to 12As shown, this utility model provides a high-precision welding fixture for an air compressor storage tank robot, including a support 1, a back plate 2 connected to the support 1, and a top plate 3 connected to the back plate 2. The back plate 2 is equipped with multiple pipe rack rear limit seats 41 and multiple pipe rack rear fixing cylinders 42. The support 1 is equipped with multiple pipe rack bottom limit seats 43 and pipe rack bottom fixing cylinders 44. The top plate 3 is equipped with multiple handle fixing seats 45 and handle clamping cylinders 46. A panel fixing plate 47 is connected to the front side of the top plate 3, and a panel fixing cylinder 48 is installed on the panel fixing plate 47. A pipe rack limit plate 49 is also connected to the back plate 2. A double-rod cylinder 51 is installed at the bottom of the top plate 3, and the double-rod cylinder 51 is connected to a capacitor fixing bracket limit seat 52. A pump head is provided on the support 1. The air compressor frame has a fixed plate limiting plate 53. The rear pipe 61 in the air compressor frame is inserted into the rear limiting seat 41 of the pipe rack. The rear fixing cylinder 42 of the pipe rack presses the rear pipe 61. The bottom pipe 62 in the air compressor frame is inserted into the bottom limiting seat 43 of the pipe rack. The bottom fixing cylinder 44 of the pipe rack presses the bottom pipe 62. The handle 63 in the air compressor frame is inserted into the handle fixing seat 45. The handle pressing cylinder 46 presses the handle 63. The panel 64 in the air compressor frame is tightly attached to the panel fixing plate 47. The panel fixing cylinder 48 pulls the panel 64 tight. The pipe rack limiting plate 49 is tightly attached to the top pipe 65 in the air compressor frame. The capacitor fixing bracket in the air compressor frame is fixed by the capacitor fixing bracket limiting seat 52. The pump head fixing plate 67 in the air compressor frame is fixed to the pump head fixing plate limiting plate 53. The air compressor frame in this invention can be snapped into the tooling as a whole, and all components can be fixed. The welding robot can perform precise welding, ensuring a welding accuracy within 1mm. Simultaneously, it allows for rapid assembly and welding; each clamping component is driven by a cylinder, enabling quick fixing and making assembly and disassembly more convenient.

[0028] See Figures 1 to 7 and Figure 8 In the above embodiment of this utility model, the rear limiting seat 41 of the tube rack is further provided with a slot 411, and the rear fixing cylinder 42 of the tube rack includes a cylinder 421, a pressure plate 422 driven by the cylinder 421, and a pressure head 423 driven by the pressure plate 422. The slot 411 has a semi-circular structure, and the rear tube 61 fits into the slot 411 and will not shift after being fixed. The pressure plate 422 extends to one side, and the pressure head 423 is installed at the end, which facilitates the pressure head 423 to press the rear tube 61 tightly.

[0029] See Figures 1 to 7 and Figure 9In the above embodiment of this utility model, the tube rack bottom limiting seat 43 is further provided with a groove 431 formed thereon, and the tube rack bottom fixing cylinder 44 includes a cylinder 441, a pressure plate 442 driven by the cylinder, and a pressure head 443 driven by the pressure plate 442. The groove 431 has a semi-circular structure, and the bottom tube 62 fits into the groove 431 and will not shift after being fixed. The pressure plate 442 extends to one side, and the pressure head 443 is installed at the end, which facilitates the pressure head 443 to press the bottom tube 62 tightly.

[0030] See Figures 1 to 7 and Figure 10 In the above embodiment of this utility model, the handle fixing base 45 is further provided with a groove 451, and the handle clamping cylinder 46 includes a cylinder 461, a pressure plate 462 driven by the cylinder 461, and a pressure head 463 driven by the pressure plate 462. The groove 451 has a semi-circular structure, and the handle 63 fits into the groove 451 and will not shift after being fixed. The pressure plate 462 extends to one side, and the pressure head 463 is installed at the end, which facilitates the pressure head 463 to clamp the handle 63.

[0031] See Figures 1 to 7 In the above embodiment of this utility model, the piston rod of the panel fixing cylinder 48 passes through the panel fixing plate 47, and the end of the piston rod of the panel fixing cylinder 48 is connected to a panel limiting plate 54, which presses the panel 64. In this utility model, the panel fixing cylinder 48 is installed on the bottom surface of the panel fixing plate 47, the panel fixing plate 47 supports the panel 64, the piston rod of the panel fixing cylinder 48 passes through the panel fixing plate and the panel, and then the panel limiting plate 54 is connected to the piston rod, thereby pressing the panel.

[0032] See Figures 1 to 7 In the above embodiments of this utility model, the double-rod cylinder 51 is further mounted on the bottom surface of the top plate 3 via a cylinder mounting base 511. The double-rod cylinder 51 is a double-piston rod structure, which has a larger pressing area and can better press the capacitor mounting bracket and pump head mounting plate 67.

[0033] See Figures 1 to 7 and Figure 11In the above embodiment of this utility model, the back plate 2 is further connected to an upper winding hook limiting seat 55, and an upper quick-clamp 56 is provided on the upper winding hook limiting seat 55. The upper quick-clamp 56 presses the upper winding hook 68 in the air compressor frame. The upper quick-clamp 56 includes a base 561, a clamping plate 562 mounted on the base 561, and a lever 563 for pushing the clamping plate 562. The above structure can quickly press the upper winding hook 68, and the operation is simple.

[0034] See Figures 1 to 7 and Figure 12 In the above embodiment of this utility model, a lower winding hook limiting seat 57 is further connected to the support 1. A lower quick-clamp 58 is provided on the lower winding hook limiting seat 57, and the lower quick-clamp 58 presses the lower winding hook 69 in the air compressor frame. The lower quick-clamp 58 includes a base 581, a clamping plate 582 mounted on the base 581, and a lever 583 for pushing the clamping plate 582. The above structure can quickly press the lower winding hook 69, and the operation is simple.

[0035] In summary, the above description is merely an embodiment of this utility model and is only used to illustrate the principle of this utility model, not to limit the scope of protection of this utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the scope of protection of this utility model.

Claims

1. A high-precision welding fixture for an air compressor storage tank robot, characterized in that: The system includes a support, a back plate connected to the support, and a top plate connected to the back plate. The back plate is equipped with multiple rear pipe rack limiting seats and multiple rear pipe rack fixing cylinders. The support is equipped with multiple bottom pipe rack limiting seats and bottom pipe rack fixing cylinders. The top plate is equipped with multiple handle fixing seats and handle clamping cylinders. A panel fixing plate is connected to the front of the top plate, and a panel fixing cylinder is installed on the panel fixing plate. A pipe rack limiting plate is also connected to the back plate. A double-rod cylinder is installed at the bottom of the top plate, and the double-rod cylinder is connected to a capacitor fixing bracket limiting seat. A pump head fixing plate limiting plate is provided on the support. The system also includes an air compressor frame. The rear pipe in the air compressor frame is inserted into the rear limiting seat of the pipe rack, and the rear fixing cylinder of the pipe rack presses the rear pipe. The bottom pipe in the air compressor frame is inserted into the bottom limiting seat of the pipe rack, and the bottom fixing cylinder of the pipe rack presses the bottom pipe. The handle in the air compressor frame is inserted into the handle fixing seat, and the handle pressing cylinder presses the handle. The panel in the air compressor frame is tightly attached to the panel fixing plate, and the panel fixing cylinder pulls the panel tight. The pipe rack limiting plate is tightly attached to the top pipe in the air compressor frame. The capacitor fixing bracket in the air compressor frame is fixed by the capacitor fixing bracket limiting seat. The pump head fixing plate in the air compressor frame is fixed to the pump head fixing plate limiting plate.

2. The high-precision welding fixture for an air compressor storage tank robot as described in claim 1, characterized in that: The rear limiting seat of the tube rack has a groove formed thereon, and the rear fixing cylinder of the tube rack includes a cylinder, a pressure plate driven by the cylinder, and a pressure head driven by the pressure plate.

3. The high-precision welding fixture for an air compressor storage tank robot as described in claim 1, characterized in that: The bottom limiting seat of the tube rack has a groove formed on it, and the bottom fixing cylinder of the tube rack includes a cylinder, a pressure plate driven by the cylinder, and a pressure head driven by the pressure plate.

4. The high-precision welding fixture for an air compressor storage tank robot as described in claim 1, characterized in that: The handle fixing seat has a groove formed on it, and the handle clamping cylinder includes a cylinder, a pressure plate driven by the cylinder, and a pressure head driven by the pressure plate.

5. The high-precision welding fixture for an air compressor storage tank robot as described in claim 1, characterized in that: The piston rod in the panel fixing cylinder passes through the panel fixing plate, and the end of the piston rod in the panel fixing cylinder is connected to a panel limiting plate, which presses the panel tightly.

6. The high-precision welding fixture for an air compressor storage tank robot as described in claim 1, characterized in that: The dual-rod cylinder is mounted on the bottom surface of the top plate via a cylinder mounting bracket.

7. The high-precision welding fixture for an air compressor storage tank robot as described in claim 1, characterized in that: The back plate is also connected to an upper winding hook limiting seat, and an upper quick clamp is provided on the upper winding hook limiting seat. The upper quick clamp presses the upper winding hook in the air compressor frame.

8. The high-precision welding fixture for an air compressor storage tank robot as described in claim 1, characterized in that: The support is also connected to a lower winding hook limiting seat, and the lower winding hook limiting seat is provided with a lower quick clamp, which presses the lower winding hook in the air compressor frame.

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