Double-rotating-disc type GU10 bulb full-automatic assembling machine

Abstract

The utility model discloses a double rotating disc type GU10 bulb full-automatic assembling machine which comprises a machine frame, a circulating discharging conveying belt, a first rotating disc and a second rotating disc are arranged on the top face of the machine frame, a pressing plate structure is arranged in the middle of the machine frame, and a first transferring structure is arranged between the first rotating disc and the circulating discharging conveying belt. A second transfer structure is arranged between the first turntable and the second turntable; a positioning structure, a power testing structure, a trimming structure, a stamping structure, a direction determining structure and an unqualified product sorting structure are sequentially arranged on the periphery of the first turntable clockwise; a pre-pressing structure, a first gluing structure, a second gluing structure, a lampshade covering structure, a nail feeding structure and a positioning laser coding structure are sequentially arranged on the periphery of the second rotary disc clockwise. The full-automatic bulb assembling machine is reasonable in structural arrangement, full-automatic assembling operation of bulbs is effectively and rapidly achieved, the assembling efficiency is improved, manual errors are reduced, the assembling quality is improved, the overall structure is convenient to operate, and the application range of the full-automatic bulb assembling machine is widened.

Description

TECHNICAL FIELD

[0001] The utility model belongs to GU10 bulb assembly technical field, specifically relates to a double carousel formula GU10 bulb full -automatic assembly machine. BACKGROUND

[0002] In the GU10 bulb processing process, a plurality of operation procedures and steps are required, such as needing to press into the circuit board in the lamp shell, then positioning and cutting line operation, and after testing, glue and positioning are carried out, and finally the finished product is marked, and in the prior art, the bulb processing and assembling part process needs to be operated by manual operation, and full-automatic processing operation cannot be realized, thereby greatly reducing the processing and assembling efficiency, and due to human error, the overall quality is also affected, so the applicability is limited. INVENTION CONTENTS

[0003] The utility model aims at providing a double carousel formula GU10 bulb full -automatic assembly machine with reasonable structure and high assembly efficiency.

[0004] The technical scheme for realizing the utility model is a double carousel formula GU10 bulb full -automatic assembly machine, which comprises a rack, a circulating feeding conveyor belt is arranged at one end of the top surface of the rack, a first carousel and a second carousel are arranged at the other end of the top surface of the rack, and two drive motors connected with the first carousel and the second carousel are fixed in the rack.

[0005] A pressing plate structure is arranged in the middle of the rack, and the pressing plate structure is arranged at one end of the circulating feeding conveyor belt close to the carousel.

[0006] A first transfer structure is arranged between the first carousel and the circulating feeding conveyor belt, and a second transfer structure is arranged between the first carousel and the second carousel.

[0007] A positioning structure, a power test structure, a cutting line structure, a stamping structure, a direction fixing structure and an unqualified sorting structure are sequentially arranged in the periphery of the first carousel in a clockwise direction, the positioning structure is arranged close to the circulating conveyor belt, and the unqualified sorting structure and the positioning structure are arranged on the two sides of the first transfer structure.

[0008] A pre-pressing structure, a first glue marking structure, a second glue marking structure, a lamp cover structure, a nailing structure and a positioning laser marking structure are sequentially arranged in the periphery of the second carousel in a clockwise direction, the pre-pressing structure is arranged between the first carousel and the second carousel, and the positioning laser marking structure and the pre-pressing structure are arranged on the two sides of the second transfer structure.

[0009] Further preferably, the pressing plate structure comprises a pressing plate gantry, a pressing plate cylinder is fixed on the top of the pressing plate gantry, and a pressing plate head is fixed on the piston shaft of the pressing plate cylinder.

[0010] Further preferably, the first transferring structure comprises a conveying support, a conveying motor arranged on the conveying support, a conveying screw rod arranged on a main shaft of the conveying motor, a conveying sliding block spirally connected to the conveying screw rod, a translation guide fixed to the conveying sliding block, a translation cylinder and a translation sliding block arranged on the translation guide, a clamping cylinder fixed to the translation sliding block, and a clamping head fixed to the clamping cylinder.

[0011] Further preferably, the second transferring structure is the same as the first transferring structure.

[0012] Further preferably, the positioning structure comprises a positioning support, a positioning cylinder fixed to the positioning support, and a positioning pressing plate fixed to a piston shaft of the positioning cylinder.

[0013] Further preferably, the power testing structure comprises a testing support, a testing cylinder fixed to the testing support, and a detection circuit board, a testing plate fixed to a piston shaft of the testing cylinder, and a detection power electrode and a power testing head connected to the detection circuit board and arranged on the testing plate.

[0014] Further preferably, the thread shearing structure comprises a thread shearing support, a thread shearing cylinder fixed to the thread shearing support, and a thread shearing cutter head fixed to a piston shaft of the thread shearing cylinder.

[0015] Further preferably, the stamping structure comprises a stamping support, a stamping cylinder fixed to the stamping support, and a stamping head fixed to a piston shaft of the stamping cylinder.

[0016] Further preferably, the unqualified sorting structure comprises a sorting support, a sorting translation cylinder fixed to the sorting support, a translation sliding block fixed to a piston shaft of the sorting translation cylinder, a sorting clamping cylinder fixed to the translation sliding block, and a sorting clamping head fixed to a piston shaft of the sorting clamping cylinder.

[0017] Further preferably, the nailing structure comprises a nailing support, a nailing vibration disc arranged on the nailing support, a nailing cylinder arranged on the nailing vibration disc, and a nailing pressing head fixed to a piston shaft of the nailing cylinder.

[0018] The utility model has the positive effect: the utility model discloses the structure is reasonably arranged, is provided with the circulating material discharging conveying belt, first carousel and second carousel, and cooperates positioning structure, power testing structure, thread shearing structure, stamping structure, fixed direction structure, unqualified sorting structure, pre -pressing structure, first gluing structure, second gluing structure, cover lampshade structure, nailing structure and positioning laser coding structure, can realize the full -automatic assembly operation of bulb effectively and fast, is favorable to the improvement of the efficiency of assembly, reduces the manual error simultaneously, improves the quality of assembly, and overall structure operation is convenient, is favorable to the improvement of its application scope. BRIEF DESCRIPTION OF DRAWINGS

[0019] To make the content of this utility model easier to understand, the present utility model will be further described in detail below with reference to specific embodiments and accompanying drawings, wherein:

[0020] Figure 1 This is a schematic diagram of the structure of this utility model;

[0021] Figure 2 This is a schematic diagram of the specific structure of the first transfer structure in this utility model;

[0022] Figure 3 This is a schematic diagram of the power testing structure in this utility model;

[0023] Figure 4 This is a schematic diagram of the stamping structure in this utility model;

[0024] Figure 5 This is a schematic diagram of the specific structure of the defect sorting structure in this utility model;

[0025] Figure 6 This is a schematic diagram of the upper nail structure in this utility model.

[0026] Reference numerals: 1. Frame; 2. Circulating feeding conveyor belt; 3. First turntable; 4. Second turntable; 5. Pressure plate structure; 5. Pressure plate gantry frame; 51. Pressure plate cylinder; 52. First transfer structure; 6. Conveyor support; 61. Conveyor motor; 62. Conveyor slider; 63. Translation guide rail; 64. Translation cylinder; 65. Clamping cylinder; 66. Clamping head; 67. Second transfer structure; 7. Positioning structure; 8. Power testing structure; 9. Test support; 91. Test cylinder; 92. Test plate; 93. Wire cutting structure; 10. Stamping structure; 11. Stamping support. 111, 112, 113, 12, 13, 14, 15, 16, 17, 18, 19, 10, 112, 113, 12, 13, 13, 14, 15, 16, 17, 18, 19, 10, 112, 113, 12, 13, 13, 14, 15, 16, 17, 18, 19, 10, 11, 18, 19, 10, 110, 11, 11, 11, 12, 13, 18, 19, 10, 1 ... Detailed Implementation

[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0028] Example

[0029] See Figures 1 to 6 As shown, a dual-rotor type GU10 bulb fully automatic assembly machine includes a frame 1. A circulating feeding conveyor belt 2 is provided at one end of the top surface of the frame, and a first turntable 3 and a second turntable 4 are provided at the other end of the top surface of the frame. Two drive motors connected to the first and second turntables are fixed inside the frame. In this embodiment, the circulating feeding conveyor belt is mainly used for the placement and positioning of the bulb heads. The raw materials can be placed manually or automatically by means of an automatic feeding structure. The sizes of the first and second turntables are matched.

[0030] In practical applications, a pressure plate structure 5 is provided in the middle of the frame, and the pressure plate structure is located at the end of the circulating feeding conveyor belt near the turntable. The pressure plate structure is mainly used to press and position the light source board inside the lamp head to ensure the assembly stability of the light source board. A first transfer structure 6 is provided between the first turntable and the circulating feeding conveyor belt, and a second transfer structure 7 is provided between the first turntable and the second turntable. The first transfer structure and the second transfer structure are mainly used for material transfer to ensure the effectiveness and stability of subsequent processing.

[0031] Furthermore, the first turntable is provided with a positioning structure 8, a power testing structure 9, a wire cutting structure 10, a stamping structure 11, a direction-setting structure 12, and a defective sorting structure 13 arranged clockwise around its perimeter. The positioning structure is located close to the circulating conveyor belt, and the defective sorting structure and the positioning structure are located on both sides of the first transfer structure. Through the above structures, positioning, power testing, wire cutting, and stamping operations can be realized. The direction-setting structure can adjust the direction, and the defective sorting structure can sort out defective products to ensure the effectiveness of subsequent processing.

[0032] In practical applications, the second turntable is equipped with a pre-pressing structure 14, a first glue-applying structure 15, a second glue-applying structure 16, a lampshade cover structure 17, a nail-on structure 18, and a positioning laser marking structure 19 arranged clockwise around its perimeter. The pre-pressing structure is located between the first and second turntables, and the positioning laser marking structure and the pre-pressing structure are located on both sides of the second transfer structure. Through this structure, the bulb can be pre-pressed. The pre-pressing structure is the same as the stamping structure. After multiple glue applications to make the connection more stable, the lampshade is fixed and nailed on. Finally, laser marking completes the entire product processing operation, achieving fully automated processing, improving processing efficiency, avoiding human error, improving processing quality, and offering strong applicability. The first and second glue-applying structures are conventional structures in existing technology, mainly achieved by a lifting cylinder in conjunction with a glue-applying head, and therefore are not described in detail. The positioning laser marking structure is mainly used for marking operations and is a conventional structure in existing technology, simply applied in a basic manner.

[0033] In practical applications, the pressure plate structure includes a pressure plate gantry frame 51, with a pressure plate cylinder 52 fixed to the top of the gantry frame. A pressure plate head is fixed to the piston shaft of the pressure plate cylinder. The first transfer structure includes a transfer support 61, a transfer motor 62 mounted on the transfer support, a transfer lead screw mounted on the main shaft of the transfer motor, a transfer slider 63 spirally connected to the transfer lead screw, a translation guide rail 64 fixed to the transfer slider, a translation cylinder 65 and a translation slider mounted on the translation guide rail, a clamping cylinder 66 fixed to the translation slider, and a clamping head 67 fixed to the clamping cylinder. It can be lifted and lowered by the transfer motor and translated by the translation cylinder, completing clamping operations at different positions. This enables transfer operations between two processes, improving stability and efficiency. Furthermore, in this embodiment, the second transfer structure is the same as the first transfer structure.

[0034] Meanwhile, the positioning structure includes a positioning support, a positioning cylinder fixed on the positioning support, and a positioning pressure plate fixed on the piston shaft of the positioning cylinder. This is a conventional structure in the prior art, so it is not described in detail, but simply applied.

[0035] In this embodiment, the power testing structure includes a test support 91, a test cylinder 92 fixed on the test support, and a detection circuit board. A test plate 93 is fixed on the piston shaft of the test cylinder, and the test plate is provided with detection power supply electrodes and a power test head connected to the detection circuit board. In this embodiment, the test circuit board is a conventional structure of the prior art, mainly used for power testing and power supply operation to ensure the effectiveness of power detection.

[0036] In practical applications, the wire-cutting structure includes a wire-cutting support, a wire-cutting cylinder fixed on the support, and a wire-cutting blade fixed on the piston shaft of the cylinder. This is a conventional structure in the prior art and therefore not described in detail; it is mainly used to facilitate subsequent processing during the wire-cutting operation.

[0037] Meanwhile, the stamping structure includes a stamping support 111, a stamping cylinder 112 fixed on the stamping support, and a stamping head 113 fixed on the piston shaft of the stamping cylinder. This is a conventional structure in the prior art, mainly used for partial stamping of the bulb base to ensure the effectiveness of subsequent processing.

[0038] In this embodiment, the defective sorting structure includes a sorting support 131, a sorting translation cylinder 132 fixed on the sorting support, and a translation slider 133 fixed on the piston shaft of the sorting translation cylinder. A sorting clamping cylinder 134 is fixed on the translation slider, and a sorting chuck 135 is fixed on the piston shaft of the sorting clamping cylinder. This structure ensures the sorting of defective products, guaranteeing the quality and effectiveness of subsequent processing.

[0039] In practical applications, the nailing structure includes a nailing support 181, a nailing vibratory plate 182 mounted on the nailing support, a nailing cylinder 183 mounted on the nailing vibratory plate, and a nailing pressure head 184 fixed on the piston shaft of the nailing cylinder. It is mainly used for nailing operations on light bulb heads.

[0040] This utility model has positive effects: its structure is reasonably designed, featuring a circulating feeding conveyor belt, a first turntable, and a second turntable, along with a positioning structure, a power testing structure, a wire cutting structure, a stamping structure, a direction-setting structure, a defective sorting structure, a pre-pressing structure, a first gluing structure, a second gluing structure, a lampshade covering structure, an upper nailing structure, and a positioning laser marking structure. This allows for the effective and rapid fully automated assembly of light bulbs, improving assembly efficiency, reducing human error, enhancing assembly quality, and providing convenient operation, thus expanding its applicability.

[0041] The standard parts used in this embodiment can be purchased directly from the market, and the non-standard structural parts described in the instruction manual can also be processed without any doubt based on existing technical common sense. At the same time, the connection methods of each component adopt mature conventional methods in the existing technology, and the machinery, parts and equipment all adopt conventional models in the existing technology, so they will not be described in detail here.

[0042] Obviously, the above embodiments of this utility model are merely examples for clearly illustrating this utility model, and are not intended to limit the implementation of this utility model. Those skilled in the art can make other variations or modifications based on the above description. It is neither necessary nor possible to exhaustively list all embodiments here. However, these obvious variations or modifications derived from the essential spirit of this utility model still fall within the protection scope of this utility model.

Claims

1. A fully automatic assembly machine for GU10 bulbs with dual rotary tables, comprising a frame, characterized in that: A circulating material feeding conveyor belt is provided at one end of the top surface of the frame, and a first turntable and a second turntable are provided at the other end of the top surface of the frame. Two drive motors connected to the first turntable and the second turntable are fixed inside the frame. A pressure plate structure is provided in the middle of the frame, and the pressure plate structure is located at the end of the circulating material feeding conveyor belt near the turntable. A first transfer structure is provided between the first turntable and the circulating feeding conveyor belt, and a second transfer structure is provided between the first turntable and the second turntable. The first turntable is provided with a positioning structure, a power testing structure, a wire cutting structure, a stamping structure, a direction setting structure and a defective sorting structure in a clockwise direction around its perimeter. The positioning structure is located close to the circulating feeding conveyor belt, and the defective sorting structure and the positioning structure are located on both sides of the first transfer structure. The second turntable is provided with a pre-pressing structure, a first glue application structure, a second glue application structure, a lamp cover structure, an upper nail structure, and a positioning laser marking structure in a clockwise direction around its perimeter. The pre-pressing structure is located between the first and second turntables, and the positioning laser marking structure and the pre-pressing structure are located on both sides of the second transfer structure.

2. The fully automatic assembly machine for GU10 bulbs with dual rotary tables according to claim 1, characterized in that: The pressure plate structure includes a pressure plate gantry frame, a pressure plate cylinder is fixed on the top of the pressure plate gantry frame, and a pressure plate head is fixed on the piston shaft of the pressure plate cylinder.

3. The fully automatic assembly machine for GU10 bulbs with dual rotary tables according to claim 1, characterized in that: The first transfer structure includes a transfer support, a transfer motor mounted on the transfer support, a transfer lead screw mounted on the main shaft of the transfer motor, a transfer slider screw helically connected to the transfer lead screw, a translation guide rail fixed on the transfer slider, a translation cylinder and a translation slider mounted on the translation guide rail, a clamping cylinder fixed on the translation slider, and a clamping head fixed on the clamping cylinder.

4. The fully automatic assembly machine for GU10 bulbs with dual rotary tables according to claim 3, characterized in that: The second transfer structure is the same as the first transfer structure.

5. The fully automatic assembly machine for GU10 bulbs with dual rotary tables according to claim 1, characterized in that: The positioning structure includes a positioning support, a positioning cylinder fixed on the positioning support, and a positioning pressure plate fixed on the piston shaft of the positioning cylinder.

6. The fully automatic assembly machine for GU10 bulbs with dual rotary tables according to claim 1, characterized in that: The power testing structure includes a test support, a test cylinder and a detection circuit board fixed on the test support, a test plate fixed on the piston shaft of the test cylinder, and a detection power supply electrode and a power test head connected to the detection circuit board on the test plate.

7. The fully automatic assembly machine for GU10 bulbs with dual rotary tables according to claim 1, characterized in that: The wire cutting structure includes a wire cutting support, a wire cutting cylinder fixed on the wire cutting support, and a wire cutting blade fixed on the piston shaft of the wire cutting cylinder.

8. The fully automatic assembly machine for GU10 bulbs with dual rotary tables according to claim 1, characterized in that: The stamping structure includes a stamping support, a stamping cylinder fixed on the stamping support, and a stamping head fixed on the piston shaft of the stamping cylinder.

9. The fully automatic assembly machine for GU10 bulbs with dual rotary tables according to claim 1, characterized in that: The non-conforming sorting structure includes a sorting support, a sorting translation cylinder fixed on the sorting support, and a translation slider fixed on the piston shaft of the sorting translation cylinder. A sorting clamping cylinder is fixed on the translation slider, and a sorting chuck is fixed on the piston shaft of the sorting clamping cylinder.

10. The fully automatic assembly machine for GU10 bulbs with dual rotary tables according to claim 1, characterized in that: The upper nail structure includes an upper nail support, an upper nail vibrating plate disposed on the upper nail support, an upper nail cylinder disposed on the upper nail vibrating plate, and an upper nail press head fixed on the piston shaft of the upper nail cylinder.

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