Cutting device with waste recovery structure
By introducing a waste recycling structure into the corrugated pipe cutting device, timely collection and precise control of waste during the cutting process are achieved, solving the health and environmental threats posed by debris in mechanical cutting devices and improving cutting efficiency and safety.
Patent Information
- Application Number
- CN202520345235.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-02
- Publication Date
- 2026-02-10
- Estimated Expiration
- 2035-03-02
AI Technical Summary
The debris generated during the cutting process by mechanical corrugated pipe cutting devices poses a threat to the health of cutting personnel and the environment, and poses health and environmental pollution problems.
A cutting device with a waste recycling structure was designed, including a support, a chute, a limiting seat, an electric push rod, and a waste collection hood. By precisely controlling the position of the corrugated pipe and collecting cutting waste in a timely manner, the accuracy of cutting and environmental cleanliness are ensured.
It improves cutting accuracy and efficiency, reduces waste scattering and flying, lowers health risks to operators and environmental pollution, and maintains a clean working environment.
Smart Images

Figure CN223889554U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of cutting devices, and in particular to a cutting device with a waste recycling structure. Background Technology
[0002] A bellows cutting device is a specialized piece of equipment for cutting bellows. These devices come in various types and designs. Mechanical bellows cutting devices typically include a fixed base, a rotating cutting wheel or blade, and a clamp for holding the bellows. During operation, the bellows is placed in the clamp, the position of the cutting wheel or blade is adjusted, and then the device is started to cut. The advantages of this type of device are its simple structure, ease of operation and maintenance, and suitability for cutting bellows with small diameters and thin walls.
[0003] In practical applications of corrugated pipe cutting equipment, mechanical cutting often uses a cutting wheel. However, the cutting wheel generates a large amount of debris during the cutting process. This debris, as it flies around, poses a threat to the health of the cutting personnel and may also cause environmental pollution problems.
[0004] From the perspective of the cutter's health, the flying debris may contain harmful substances, which, if inhaled, could cause respiratory illnesses or other health problems. Long-term exposure to such a work environment will seriously affect the cutter's health.
[0005] From an environmental pollution perspective, if these debris are not properly disposed of, they may drift into the air, causing air pollution. Simultaneously, the debris may also fall onto the ground or into water bodies, polluting the soil and aquatic environment. This environmental pollution not only damages the ecological environment but may also negatively impact the quality of life of nearby residents. Utility Model Content
[0006] The main objective of this invention is to provide a cutting device with a waste recycling structure, which can effectively solve the problems mentioned in the background art.
[0007] To achieve the above objectives, the technical solution adopted by this utility model is as follows:
[0008] A cutting device with a waste recycling structure includes a first support, a second support, a chute, a corrugated pipe to be cut, and a fixing component. The first support and the second support are connected by the fixing component, and the angle of the first support and the second support can be adjusted by the fixing component. The end faces of the first support and the second support are provided with chute.
[0009] A limiting seat is connected to the slide groove of the first bracket, an adjusting seat is connected to the limiting seat, an adjusting screw is connected to one end of the limiting seat, the adjusting screw is connected to the adjusting seat, and a groove for the corrugated pipe to be cut is formed between the adjusting seat and the limiting seat.
[0010] The second bracket has an electric push rod and a sliding device connected to its sliding groove. The upper end of the sliding device is connected to a sliding seat. The side wall of the sliding seat is connected to a cutting blade. The telescopic end of the electric push rod is connected to the sliding seat. The electric push rod drives the cutting blade to move toward the corrugated pipe to be cut, thereby realizing the cutting operation of the corrugated pipe to be cut.
[0011] The lower end of the fixing component is connected to a waste collection cover by an adjusting bolt, and the waste bin of the waste collection cover is directly opposite the intersection of the cutting blade and the corrugated pipe to be cut, so that the cutting waste can be collected through the waste collection cover.
[0012] In a preferred embodiment of this utility model, a fixing sleeve is provided at the center of the upper end of the waste collection cover. The fixing sleeve is threadedly connected to an adjusting bolt, and the adjusting bolt is threadedly connected to a fixing component. The fixing sleeve and the waste collection cover are designed as an integral part.
[0013] In a preferred embodiment of this utility model, the waste collection cover is designed as a circular cover, the upper end of the waste collection cover is connected to a horn cover, and the horn cover is threadedly connected to the waste collection cover, and the inner bottom of the waste collection cover is designed as an arc.
[0014] In a preferred embodiment of this utility model, the fixing component includes a fixing bolt, a fixing nut, and an anti-slip washer. The fixing bolt passes through the openings of the first bracket and the second bracket, and is fitted with a fixing nut and an anti-slip washer. The lower end of the fixing bolt has a blind hole, which is a screw hole.
[0015] In a preferred embodiment of this utility model, the electric push rod is fixed to the second bracket by bolts, the telescopic end of the electric push rod is positioned directly opposite the sliding seat, and the sliding seat and the telescopic end of the electric push rod are fixed by bolts.
[0016] In a preferred embodiment of this utility model, the sliding device includes a slide rail and a T-shaped key, the T-shaped key being placed inside the slide rail and connected to the sliding seat.
[0017] Compared with the prior art, the present invention has the following beneficial effects:
[0018] The cutting and adjusting mechanism, through the precise coordination of the limit seat, adjusting seat, and adjusting screw, enables precise control of the bellows position, ensuring cutting accuracy and efficiency. This precise control not only improves the cutting quality of the product but also reduces waste caused by inaccurate cutting, thereby increasing material utilization.
[0019] The waste collection system effectively collects waste generated during the cutting process through the design of a waste collection hood and a horn-shaped cover. The waste collection hood is positioned directly opposite the intersection of the cutting blade and the corrugated pipe to be cut, ensuring that waste is collected promptly and completely. This design not only maintains a clean working environment but also reduces waste scattering and airborne particles, minimizing interference and hazards to operators.
[0020] The synergistic effect of the cutting adjustment mechanism and the waste collection mechanism also improves the overall efficiency and safety of the cutting device. The cutting adjustment mechanism can quickly and accurately adjust the position of the bellows, while the waste collection mechanism can collect waste in a timely and effective manner. Their cooperation makes the entire cutting process smoother and more efficient. At the same time, because the waste is collected promptly, direct contact between the operator and the waste is avoided, thus reducing safety risks. Attached Figure Description
[0021] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0022] Figure 2 This is a diagram showing the overall structure of the present invention;
[0023] Figure 3 This is a top view of the overall structure of this utility model;
[0024] Figure 4 This is an exploded view of the bracket, waste collection cover, horn cover, fixing sleeve, and adjusting bolt of this utility model.
[0025] In the diagram: 1. First support; 2. Second support; 3. Slide groove; 4. Electric push rod; 5. Sliding device; 6. Sliding seat; 7. Cutting disc; 8. Limiting seat; 9. Adjusting seat; 10. Adjusting screw; 11. Corrugated pipe to be cut; 12. Fixing component; 13. Waste collection cover; 14. Horn cover; 15. Fixing sleeve; 16. Adjusting bolt. Detailed Implementation
[0026] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.
[0027] like Figure 1 - Figure 4 As shown, a cutting device with a waste recycling structure is disclosed. The device mainly consists of a first support 1, a second support 2, a sliding groove 3, a corrugated pipe 11 to be cut, and a fixing member 12. The first support 1 and the second support 2 are connected by the fixing member 12, and the angle between the first support 1 and the second support 2 can be adjusted by the fixing member 12 to accommodate the cutting needs of corrugated pipes of different sizes. Sliding grooves 3 are provided on the end faces of both supports to facilitate the smooth movement of the corrugated pipe.
[0028] A limiting seat 8 is installed on the slide groove 3 of the first bracket 1, and an adjusting seat 9 is connected to the limiting seat 8. One end of the limiting seat 8 is equipped with an adjusting screw 10, which is connected to the adjusting seat 9. A slot is formed between the adjusting seat 9 and the limiting seat 8 to hold the corrugated pipe 11 to be cut. By adjusting the screw 10, the position of the corrugated pipe can be precisely controlled, ensuring the accuracy and efficiency of the cutting.
[0029] The second support 2 has an electric push rod 4 and a sliding device 5 connected to its slide groove 3. A sliding seat 6 is connected to the upper end of the sliding device 5. A cutting blade 7 is fixed to the side wall of the sliding seat 6, and a servo motor is mounted on the sliding seat 6. The servo motor is connected to the cutting blade 7, thereby driving the cutting blade 7 to move. The telescopic end of the electric push rod 4 is connected to the sliding seat 6. When the electric push rod 4 operates, it drives the cutting blade 7 to move towards the corrugated pipe 11 to be cut, thus completing the cutting operation. This electrically driven method improves the convenience and safety of cutting.
[0030] To collect waste generated during the cutting process, a waste collection hood 13 is connected to the lower end of the fixing member 12 via an adjusting bolt 16. The waste bin of the waste collection hood 13 is directly opposite the intersection of the cutting blade 7 and the corrugated pipe 11 to be cut, ensuring that the waste generated during cutting can be effectively collected. This design not only improves work efficiency but also keeps the working environment clean.
[0031] A fixing sleeve 15 is provided at the upper center of the waste collection cover 13. The sleeve is connected to the adjusting bolt 16 by threads, and the adjusting bolt 16 is connected to the fixing member 12 by threads. The fixing sleeve 15 and the waste collection cover 13 are integrated into one piece. This structure not only ensures the stability of the connection, but also simplifies the assembly process.
[0032] The waste collection hood 13 adopts a circular design, with a horn-shaped cover 14 connected to its upper end. The horn-shaped cover 14 is connected to the waste collection hood 13 by threads. The inner bottom of the waste collection hood 13 has an arc-shaped design. This structure helps the waste to flow and collect smoothly, and also facilitates the cleaning of waste.
[0033] The fastener 12 consists of a fixing bolt, a fixing nut, and an anti-slip washer. The fixing bolt passes through the openings in the first bracket 1 and the second bracket 2. The fixing nut and anti-slip washer ensure the fastening effect of the bolt. The lower end of the fixing bolt is also specially provided with a blind hole, which is actually a screw hole for connecting with the adjusting bolt 16, further enhancing the stability and durability of the device.
[0034] The electric push rod 4 is fixed to the second bracket 2 by bolts, and its telescopic end is positioned directly opposite the sliding seat 6. The sliding seat 6 and the telescopic end of the electric push rod 4 are fixed together by bolts, ensuring a tight connection between the two, so that the cutting blade 7 can perform the cutting action accurately.
[0035] The sliding device 5 includes a slide rail and a T-key, wherein the T-key is placed inside the slide rail and is fixed to the sliding seat 6 by a connector. This structural design allows the sliding seat 6 to slide smoothly on the slide rail, ensuring stable movement and precise cutting of the cutting blade 7.
[0036] Connect the first bracket 1 and the second bracket 2 using the fixing member 12, and adjust the fixing member 12 to set the angle between the two brackets. Install the sliding groove 3 on the end face of each of the two brackets to ensure smooth movement of the bellows. Install the limiting seat 8 on the sliding groove 3 of the first bracket 1. Connect the adjusting seat 9 to the limiting seat 8 to form a slot to hold the bellows 11 to be cut. Precisely control the position of the bellows by adjusting the screw 10. Connect the electric push rod 4 and the sliding device 5 to the sliding groove 3 of the second bracket 2. Connect the sliding seat 6 to the upper end of the sliding device 5 and fix the cutting blade 7. Install the servo motor and connect it to the cutting blade 7 to ensure the movement of the cutting blade 7. Connect the waste collection cover 13 to the lower end of the fixing member 12 by adjusting the bolt 16. Ensure that the waste bin is directly opposite the intersection of the cutting blade 7 and the bellows 11 to be cut. Fix the electric push rod 4 to the second bracket 2 with bolts, ensuring that the telescopic end is directly opposite the sliding seat 6. The slide rail and T-key are combined to form the sliding device 5, and the T-key is fixed inside the slide rail by a connector. The sliding seat 6 is connected to the slide rail to ensure smooth sliding. Fixing bolts are passed through the openings of the first bracket 1 and the second bracket 2, and the fixing nuts and anti-slip washers are used to ensure a tight fit. A blind hole is made at the lower end of the fixing bolt for connection with the adjusting bolt 16 to enhance the stability of the device. The horn cover 14 is connected to the upper end of the waste collection cover 13 by threads.
[0037] Place the corrugated pipe 11 to be cut into the slot of the limiting seat 8 and fix its position by adjusting the screw 10. Start the servo motor to drive the cutting blade 7 to rotate. Activate the electric push rod 4, causing its telescopic end to push the sliding seat 6 and the cutting blade 7 towards the corrugated pipe to complete the cutting operation. Waste generated during the cutting process is effectively collected by the waste collection cover 13 and the horn cover 14, keeping the working environment clean. Adjust the limiting seat 8 and the adjusting screw 10 as needed to adapt to the cutting requirements of corrugated pipes of different sizes.
[0038] This utility model is not limited to the above-described embodiments. For those skilled in the art, various improvements and modifications can be made without departing from the principle of this utility model, and these improvements and modifications are also considered to be within the protection scope of this utility model. Contents not described in detail in this specification are prior art known to those skilled in the art.
Claims
1. A cutting device with a waste recycling structure, comprising a first support (1), a second support (2), a groove (3), a corrugated pipe (11) to be cut, and a fixing member (12), wherein the first support (1) and the second support (2) are connected by the fixing member (12), and the angle of the first support (1) and the second support (2) is adjusted by the fixing member (12), wherein the end faces of the first support (1) and the second support (2) are provided with grooves (3), characterized in that: A limiting seat (8) is connected to the slide groove (3) of the first bracket (1), and an adjusting seat (9) is connected to the limiting seat (8). An adjusting screw (10) is connected to one end of the limiting seat (8), and the adjusting screw (10) is connected to the adjusting seat (9). A groove for the corrugated pipe (11) to be cut is formed between the adjusting seat (9) and the limiting seat (8). The second bracket (2) has an electric push rod (4) and a sliding device (5) connected to the slide groove (3). The upper end of the sliding device (5) is connected to a sliding seat (6). The side wall of the sliding seat (6) is connected to a cutting blade (7). The telescopic end of the electric push rod (4) is connected to the sliding seat (6). The electric push rod (4) drives the cutting blade (7) to move toward the corrugated pipe (11) to be cut, thereby realizing the cutting operation of the corrugated pipe (11) to be cut. The lower end of the fixing member (12) is connected to a waste collection cover (13) by an adjusting bolt (16), and the waste bin of the waste collection cover (13) is directly opposite the intersection of the cutting blade (7) and the corrugated pipe (11) to be cut, so that the cutting waste can be collected through the waste collection cover (13).
2. The cutting device with a waste recycling structure according to claim 1, characterized in that: The waste collection cover (13) has a fixed sleeve (15) at the upper center. The fixed sleeve (15) is threadedly connected to the adjusting bolt (16), and the adjusting bolt (16) is threadedly connected to the fixing part (12). The fixed sleeve (15) and the waste collection cover (13) are designed as a single unit.
3. The cutting device with a waste recycling structure according to claim 2, characterized in that: The waste collection cover (13) is designed as a circular cover. The upper end of the waste collection cover (13) is connected to a horn cover (14), and the horn cover (14) is threadedly connected to the waste collection cover (13). The inner bottom of the waste collection cover (13) is designed as an arc.
4. A cutting device with a waste recycling structure according to claim 3, characterized in that: The fixing component (12) includes a fixing bolt, a fixing nut and an anti-slip pad. The fixing bolt passes through the openings of the first bracket (1) and the second bracket (2) and is fitted with a fixing nut and an anti-slip pad. The lower end of the fixing bolt has a blind hole, which is a screw hole.
5. A cutting device with a waste recycling structure according to claim 4, characterized in that: The electric push rod (4) is fixed to the second bracket (2) by bolts. The telescopic end of the electric push rod (4) is set directly opposite the sliding seat (6). The sliding seat (6) and the telescopic end of the electric push rod (4) are fixed by bolts.
6. A cutting device with a waste recycling structure according to claim 5, characterized in that: The sliding device (5) includes a slide rail and a T-key. The T-key is placed inside the slide rail and is connected to the sliding seat (6).