Material receiving equipment and cutting machine

The material receiving device, which uses a turntable and a rotary drive, solves the problem of frequent material receiving in cutting equipment, reduces the frequency of material handling by workers, and improves production efficiency.

CN223890098UActive Publication Date: 2026-02-10ZHENGZHOU LED TECH CO LTD
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Patent Information

Application Number
CN202423162301.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-20
Publication Date
2026-02-10
Estimated Expiration
2034-12-20

AI Technical Summary

Technical Problem

In existing technologies, the material receiving process of cutting equipment requires frequent replacement of the receiving box, resulting in a high frequency of material unloading by workers and affecting production efficiency.

Method used

The material receiving device, which uses a turntable and a rotary driver, uses multiple receiving boxes on the turntable to circulate. Once a predetermined quantity of products has been collected in the receiving boxes, the rotary driver drives the turntable to rotate, moving the empty receiving boxes below the discharge port and reducing the feeding frequency.

Benefits of technology

By processing multiple receiving boxes at once, the frequency of material handling by workers is reduced, thus improving production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a cutting machine of material receiving equipment. The material receiving equipment comprises a rotating disc, a rotating driver and a material receiving box. A plurality of placing positions are distributed on the turntable along the circumferential direction; the rotary driver is in driving connection with the turntable and used for driving the turntable to rotate; and the multiple material receiving boxes are detachably connected with the rotating disc, and the material receiving boxes can be placed at any placing position. The rotating disc is arranged below a discharging port of the cutting equipment, the multiple material receiving boxes are placed on different placing positions on the rotating disc respectively, and one material receiving box is located below the discharging port. Therefore, through cooperation of the rotating driver and the rotating disc, the material receiving boxes on the rotating disc can all move to the position below the discharging port of the cutting equipment, so that each material receiving box can receive products, then multiple products can be pre-stored through the multiple material receiving boxes, discharging can be conducted on the multiple material receiving boxes at a time, the discharging frequency is reduced, and the production efficiency is improved. The production efficiency is improved.
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Description

Technical Field

[0001] This application relates to the field of die-cutting technology, and in particular to a receiving device and a cutting machine. Background Technology

[0002] Some membrane materials require cutting equipment to cut long strips into individual membrane sheet-shaped products. In related technologies, a receiving box is typically placed below the discharge port of the cutting equipment for collecting the cut products. Once the receiving box is full, it is removed, and a new receiving box is manually placed below the discharge port. Each time the receiving box is full, workers need to remove the full box and place a new empty one below the discharge port, resulting in a high frequency of material handling and impacting production efficiency. Utility Model Content

[0003] This application aims to address at least one of the technical problems existing in the prior art. To this end, this application proposes a material receiving device that can reduce the frequency of material unloading by workers.

[0004] This application also proposes a cutting machine having the above-mentioned receiving equipment.

[0005] The receiving device according to a first aspect of this application includes: a turntable, a rotary driver, and a receiving box.

[0006] The turntable has multiple placement positions distributed along its circumference;

[0007] A rotary driver is connected to the turntable and is used to drive the turntable to rotate;

[0008] Multiple receiving boxes are provided, and each of the multiple receiving boxes is detachably connected to the turntable. The receiving boxes can be placed at any of the placement positions.

[0009] The receiving device according to the first aspect of this application has at least the following advantages: the turntable is positioned below the outlet of the cutting device, and multiple receiving boxes are placed at different positions on the turntable, with one receiving box positioned below the outlet. The cutting device can cut the film material to form multiple sheet-like products. After the products are output from the outlet, they fall into the receiving box corresponding to the outlet position. When a predetermined number of products are found in the receiving box, a rotary driver drives the turntable to rotate, allowing the next empty receiving box to move below the outlet. This process is repeated, and after most of the receiving boxes are filled with products, multiple product-filled receiving boxes can be removed manually or by a robotic arm at once, and multiple empty receiving boxes can be placed on the turntable. Therefore, through the cooperation of the rotary drive and the turntable, the receiving boxes on the turntable can be moved to the bottom of the discharge port of the cutting equipment, so that each receiving box can receive a product. Then, by pre-storing a large number of products through multiple receiving boxes, multiple receiving boxes can be unloaded at one time, reducing the unloading frequency and improving production efficiency.

[0010] According to some embodiments of this application, the receiving box is magnetically connected to the turntable.

[0011] According to some embodiments of this application, a lifting mechanism is also included, which is driven and connected to the turntable for driving the turntable to rise and fall.

[0012] According to some embodiments of this application, the lifting mechanism includes a first mounting plate, a second mounting plate, a lifting driver, a lead screw, and a lead screw nut. The first mounting plate is fixedly disposed, the lead screw nut is disposed on the first mounting plate, the lead screw passes through and is threadedly connected to the lead screw nut, and the lifting driver drives and connects to the lead screw to drive the lead screw to rotate. The lead screw is fixedly connected to the second mounting plate, and the rotation driver is disposed on the second mounting plate.

[0013] According to some embodiments of this application, the lifting mechanism further includes a connecting plate, a connecting rod, a connecting seat, and a connecting head. The rotary drive is located between the connecting plate and the second mounting plate. The connecting rod connects the connecting plate and the second mounting plate. Multiple connecting rods are provided, and the multiple connecting rods surround the rotary drive. The connecting head is located at one end of the lead screw near the connecting plate. The outer side of the connecting head is arc-shaped. The connecting seat is located at one end of the connecting plate near the lead screw. The connecting seat forms a slot. The inner wall of the slot is arc-shaped. The connecting head is engaged in the slot, and the connecting head can swing relative to the slot.

[0014] According to some embodiments of this application, a guiding mechanism is also included, which connects the first mounting plate and the second mounting plate and is used to guide the lifting and lowering process of the second mounting plate.

[0015] According to some embodiments of this application, the guiding mechanism includes a guide post and a guide sleeve, the guide sleeve is disposed on the first mounting plate, the guide post is fixedly connected to the second mounting plate, and the guide post passes through the guide sleeve.

[0016] According to some embodiments of this application, it also includes an origin sensor, a through hole is provided on the turntable, the rotation path of the through hole passes through the sensing range of the origin sensor, and the origin sensor is electrically connected to the rotary driver.

[0017] A cutting machine according to a second aspect of this application includes a cutting device and a receiving device according to a first aspect of this application. The outlet of the cutting device is located above the turntable and corresponds to one of the receiving boxes.

[0018] The cutting machine according to the second aspect of this application has at least the following beneficial effects: including all the beneficial effects of the receiving device of the first aspect embodiment, which will not be repeated here.

[0019] According to some embodiments of this application, the cutting device includes a cutting mechanism and a cutting sensor. The cutting mechanism is used to cut the film material, and the cutting sensor is used to sense the number of cuts by the cutting mechanism. The cutting sensor is electrically connected to the rotary driver.

[0020] Additional aspects and advantages of this application will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of this application. Attached Figure Description

[0021] The present application will be further described below with reference to the accompanying drawings and embodiments, wherein:

[0022] Figure 1 This is a schematic diagram of the receiving device according to the first aspect of this application;

[0023] Figure 2 for Figure 1 A cross-sectional view of the receiving equipment;

[0024] Figure 3 for Figure 2 Enlarged view of point A in the middle;

[0025] Figure 4 This is a schematic diagram of the cutting machine according to a second aspect embodiment of this application.

[0026] Figure label:

[0027] Turntable 100, through hole 110;

[0028] Rotary driver 200;

[0029] Material receiving box 300;

[0030] Lifting mechanism 400, first mounting plate 410, second mounting plate 420, lifting driver 430, lead screw 440, lead screw nut 450, connecting plate 460, connecting rod 470, connecting seat 480, slot 481, connector 490;

[0031] Guide mechanism 500, guide column 510, guide sleeve 520;

[0032] Origin sensor 600;

[0033] 1000 cutting machines and 2000 receiving machines; Detailed Implementation

[0034] The embodiments of this application are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain this application, and should not be construed as limiting this application.

[0035] In the description of this application, it should be understood that the orientation descriptions, such as up, down, front, back, left, right, etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this application.

[0036] In the description of this application, "several" means one or more, "multiple" means two or more, "greater than," "less than," and "exceeding" are understood to exclude the stated number, while "above," "below," and "within" are understood to include the stated number. The use of "first" and "second" in the description is merely for distinguishing technical features and should not be construed as indicating or implying relative importance, or implicitly indicating the number of indicated technical features, or implicitly indicating the order of the indicated technical features.

[0037] In the description of this application, unless otherwise expressly defined, terms such as "setup," "installation," and "connection" should be interpreted broadly, and those skilled in the art can reasonably determine the specific meaning of the above terms in this application in conjunction with the specific content of the technical solution.

[0038] In the description of this application, the terms "one embodiment," "some embodiments," "illustrative embodiment," "example," "specific example," or "some examples," etc., refer to specific features, structures, materials, or characteristics described in connection with that embodiment or example, which are included in at least one embodiment or example of this application. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0039] Reference Figures 1 to 4 According to a first aspect of this application, a receiving device 2000 includes a turntable 100, a rotary driver 200, and a receiving box 300.

[0040] The turntable 100 has multiple placement positions distributed along its circumference;

[0041] The rotary driver 200 drives the connected turntable 100 to rotate.

[0042] Multiple receiving boxes 300 are provided, and each receiving box 300 is detachably connected to the turntable 100. The receiving boxes 300 can be placed in any position.

[0043] Understandably, the turntable 100 is positioned below the discharge port of the cutting equipment 1000, and multiple receiving boxes 300 are placed in different positions on the turntable 100, with one receiving box 300 positioned below the discharge port. The cutting equipment 1000 can cut the film material to form multiple sheet-like products. After the products are output from the discharge port, they fall into the receiving box 300 corresponding to the position of the discharge port. When the products in the receiving box 300 reach a predetermined quantity, the rotary driver 200 drives the turntable 100 to rotate, so that the next empty receiving box 300 moves below the discharge port. This process is repeated, and after most of the receiving boxes 300 are filled with products, multiple product-filled receiving boxes 300 can be removed at once by manual labor or a robotic arm, and multiple empty receiving boxes 300 can be placed back onto the turntable 100. Therefore, through the cooperation of the rotary driver 200 and the turntable 100, the receiving boxes 300 on the turntable 100 can all be moved to the bottom of the discharge port of the cutting equipment 1000, so that each receiving box 300 can receive the product. Then, by pre-storing a large number of products in multiple receiving boxes 300, multiple receiving boxes 300 can be fed at one time, reducing the feeding frequency and improving production efficiency.

[0044] Specifically, in order not to affect the normal output of the cutting equipment 1000, when multiple receiving boxes 300 containing products are removed, at least one empty receiving box 300 is waiting to receive materials.

[0045] Specifically, the number of receiving boxes 300 is less than or equal to the number of placement positions. The number of receiving boxes 300 can be selected according to actual needs, and the placement position of the receiving boxes 300 can be adjusted as required. In this embodiment, there are four receiving boxes 300, and the angle between any two adjacent receiving boxes 300 is 90 degrees.

[0046] Reference Figure 1 According to some embodiments of this application, the receiving box 300 is magnetically connected to the turntable 100.

[0047] Understandably, the magnetic connection between the receiving box 300 and the turntable 100 facilitates the placement and removal of the receiving box 300.

[0048] Specifically, in some embodiments, the turntable 100 is made of an attractive metal material, and the receiving box 300 is made of a magnetic material or has a magnet at its bottom, allowing the receiving box 300 to be attached to any position on the turntable 100 for easy placement. In other embodiments, at least one magnet can be provided at a corresponding placement position on the turntable 100, and the receiving box 300, being an attractive metal material, can magnetically engage with the magnet on the turntable 100.

[0049] In other embodiments, the receiving box 300 and the turntable 100 can also be connected by snap-fit, or multiple circumferentially distributed grooves can be formed on the turntable 100, with the receiving box 300 placed in the grooves.

[0050] Reference Figures 1 to 2 According to some embodiments of this application, a lifting mechanism 400 is also included, which drives the turntable 100 to lift.

[0051] It is understandable that the lifting mechanism 400 can raise and lower the turntable 100 to adjust the distance between the receiving box 300 on the turntable 100 and the discharge port of the cutting equipment 1000, so as to ensure that the products output from the discharge port can fall into the receiving box 300.

[0052] Reference Figures 1 to 2 According to some embodiments of this application, the lifting mechanism 400 includes a first mounting plate 410, a second mounting plate 420, a lifting driver 430, a lead screw 440, and a lead screw 440 nut. The first mounting plate 410 is fixedly disposed, the lead screw 440 nut is disposed on the first mounting plate 410, the lead screw 440 passes through and is threadedly connected to the lead screw 440 nut, the lifting driver 430 drives the lead screw 440 to rotate; the lead screw 440 is fixedly connected to the second mounting plate 420, and the rotation driver 200 is disposed on the second mounting plate 420.

[0053] It is understandable that the lifting driver 430 drives the lead screw 440 to rotate relative to the lead screw 440 nut. Since the lead screw 440 and the lead screw 440 nut are threadedly connected, when the lead screw 440 rotates, the lead screw 440 can rise and fall relative to the lead screw 440 nut. The rise and fall of the lead screw 440 can drive the second mounting plate 420, which is fixedly connected to the lead screw 440, to rise and fall relative to the first mounting plate 410. The second mounting plate 420 drives the rotary driver 200 to rise and fall, thereby driving the turntable 100 to rise and fall.

[0054] Specifically, the lifting actuator 430 is a handwheel, which is manually turned to rotate the lead screw 440 relative to the lead screw 440 nut. In some embodiments, the lifting actuator 430 may also be a motor.

[0055] Reference Figures 1 to 3 According to some embodiments of this application, the lifting mechanism 400 further includes a connecting plate 460, a connecting rod 470, a connecting seat 480, and a connecting head 490. The rotary driver 200 is located between the connecting plate 460 and the second mounting plate 420. The connecting rod 470 connects the connecting plate 460 and the second mounting plate 420. Multiple connecting rods 470 are provided, and the multiple connecting rods 470 surround the rotary driver 200. The connecting head 490 is located at one end of the lead screw 440 near the connecting plate 460. The outer side of the connecting head 490 is arc-shaped. The connecting seat 480 is located at one end of the connecting plate 460 near the lead screw 440. The connecting seat 480 forms a groove 481. The inner wall of the groove 481 is arc-shaped. The connecting head 490 is engaged in the groove 481, and the connecting head 490 can swing relative to the groove 481.

[0056] Understandably, the second mounting plate 420 is connected to the upper end of the connecting plate 460 via multiple connecting rods 470, and the lower end of the connecting plate 460 is connected to the lead screw 440 via the snap-fit ​​engagement of the connecting seat 480 and the connecting head 490. Thus, when the lead screw 440 is raised or lowered, it drives the connecting plate 460 to rise or fall, and the rise or fall of the connecting plate 460 is connected to the second mounting plate 420 via the connecting rods 470.

[0057] It is also understandable that, since the outer side of the connector 490 and the inner wall of the slot 481 are both arc-shaped and their curvatures match, when the lead screw 440 has a certain length, it will slightly oscillate during lifting and lowering. The connector 490 can oscillate relative to the slot 481 to provide a buffering effect and prevent rigid collision between the connector 490 and the connecting seat 480 during the oscillation of the lead screw 440. Furthermore, when the lead screw 440 is installed at a certain tilt, the connector 490 will also tilt relative to the slot 481. This ensures that even when the lead screw 440 is installed at a certain angle, it can still push the connecting plate 460 through the connector 490 and the connecting seat 480, thereby driving the second mounting plate 420 to rise and fall.

[0058] Reference Figures 1 to 2 According to some embodiments of this application, a guide mechanism 500 is also included, which is connected to the first mounting plate 410 and the second mounting plate 420 and is used to guide the lifting and lowering process of the second mounting plate 420.

[0059] It is understandable that, since the first mounting plate 410 is fixedly installed, the first mounting plate 410 and the second mounting plate 420 are connected by the guide mechanism 500, and the guide structure can guide the lifting and lowering process of the second mounting plate 420.

[0060] Reference Figure 2 According to some embodiments of this application, the guide mechanism 500 includes a guide post 510 and a guide sleeve 520. The guide sleeve 520 is disposed on the first mounting plate 410, the guide post 510 is fixedly connected to the second mounting plate 420, and the guide post 510 passes through the guide sleeve 520.

[0061] Understandably, during the lifting and lowering process of the second mounting plate 420 relative to the first mounting plate 410, the second mounting plate 420 drives the guide column 510 to lift and lower, so that the guide column 510 slides relative to the guide sleeve 520. The guide sleeve 520 guides the lifting and lowering process of the guide column 510, thereby guiding the lifting and lowering process of the second mounting plate 420 and improving the lifting and lowering stability of the second mounting plate 420.

[0062] Reference Figures 1 to 2 According to some embodiments of this application, it also includes an origin sensor 600, a through hole 110 is provided on the turntable 100, the rotation path of the through hole 110 passes through the sensing range of the origin sensor 600, and the origin sensor is electrically connected to the rotary driver 200.

[0063] Understandably, after the rotary driver 200 drives the turntable 100 to rotate one revolution, the rotary driver 200 will continue to drive the turntable 100 to rotate, so that the origin sensor 600 can sense the position of the through hole 110 and zero the turntable 100. This ensures that the starting position of the turntable 100 is the same for each revolution, preventing the positional error from accumulating after multiple rotations and causing the receiving box 300 to deviate from the outlet position of the cutting device 1000. Thus, by using the origin sensor 600 in conjunction with the through hole 110 on the turntable 100, the positional accuracy of the receiving box 300 relative to the outlet can be guaranteed.

[0064] Reference Figure 4 The cutting machine according to the second aspect of this application includes a cutting device 1000 and a receiving device 2000 according to the first aspect of the application. The discharge port of the cutting device 1000 is located above the turntable 100 and corresponds to one of the receiving boxes 300.

[0065] The cutting machine according to the second aspect embodiment of this application has at least the following beneficial effects: including all the beneficial effects of the receiving device 2000 of the first aspect embodiment, which will not be repeated here.

[0066] According to some embodiments of this application, the cutting device 1000 includes a cutting mechanism and a cutting sensor. The cutting mechanism is used to cut the film material, and the cutting sensor is used to sense the number of cuts by the cutting mechanism. The cutting sensor is electrically connected to the rotary driver 200.

[0067] Understandably, the cutting mechanism is used to cut the film material, and the cutting sensor is used to sense the number of cuts made by the cutting mechanism to determine the current quantity of material in the receiving box 300 at the discharge port. When the quantity of material in the receiving box 300 reaches a preset quantity, the cutting sensor can send a signal to the rotary driver 200 through the control system. The rotary driver 200 drives the turntable 100 to rotate, so that the next receiving box 300 moves below the discharge port. Furthermore, the cutting sensor can sense the cutting status of the cutting mechanism. The instant the cutting mechanism completes the cut, the control system transmits a signal to the rotary driver 200, which immediately rotates the turntable 100 to move the next receiving box 300 into place before the cutting mechanism performs its next cut, preventing the product from falling out of the receiving box 300 if it is not in position.

[0068] The embodiments of this application have been described in detail above with reference to the accompanying drawings. However, this application is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of this application. Furthermore, unless otherwise specified, the embodiments and features described in the embodiments of this application can be combined with each other.

Claims

1. A receiving device, characterized in that, include: The turntable has multiple placement positions distributed along its circumference. A rotary driver, connected to the turntable, is used to drive the turntable to rotate; Multiple receiving boxes are provided, and each of the multiple receiving boxes is detachably connected to the turntable. The receiving boxes can be placed at any of the placement positions. It also includes a lifting mechanism, which is driven and connected to the turntable to drive the turntable to rise and fall. The lifting mechanism includes a first mounting plate, a second mounting plate, a lifting driver, a lead screw, and a lead screw nut. The first mounting plate is fixedly installed, the lead screw nut is installed on the first mounting plate, the lead screw passes through and is threadedly connected to the lead screw nut, and the lifting driver is driven and connected to the lead screw to drive the lead screw to rotate. The lead screw is fixedly connected to the second mounting plate, and the rotation driver is installed on the second mounting plate.

2. The receiving device according to claim 1, characterized in that, The receiving box is magnetically connected to the turntable.

3. The receiving device according to claim 1, characterized in that, The lifting mechanism further includes a connecting plate, connecting rods, a connecting seat, and a connecting head. The rotary drive is located between the connecting plate and the second mounting plate. The connecting rods connect the connecting plate and the second mounting plate. Multiple connecting rods are provided, and the multiple connecting rods surround the rotary drive. The connecting head is located at one end of the lead screw near the connecting plate. The outer side of the connecting head is arc-shaped. The connecting seat is located at one end of the connecting plate near the lead screw. The connecting seat forms a slot. The inner wall of the slot is arc-shaped. The connecting head is engaged in the slot, and the connecting head can swing relative to the slot.

4. The receiving device according to claim 3, characterized in that, It also includes a guide mechanism, which connects the first mounting plate and the second mounting plate and is used to guide the lifting and lowering process of the second mounting plate.

5. The receiving device according to claim 4, characterized in that, The guiding mechanism includes a guide post and a guide sleeve. The guide sleeve is disposed on the first mounting plate, the guide post is fixedly connected to the second mounting plate, and the guide post passes through the guide sleeve.

6. The receiving device according to claim 1, characterized in that, It also includes an origin sensor, and the turntable has a through hole. The rotation path of the through hole passes through the sensing range of the origin sensor, and the origin sensor is electrically connected to the rotary driver.

7. A cutting machine, characterized in that, It includes a cutting device and a receiving device according to any one of claims 1 to 6, wherein the outlet of the cutting device is located above the turntable and corresponds to one of the receiving boxes.

8. The cutting machine according to claim 7, characterized in that, The cutting device includes a cutting mechanism and a cutting sensor. The cutting mechanism is used to cut the film material, and the cutting sensor is used to sense the number of cuts by the cutting mechanism. The cutting sensor is electrically connected to the rotary drive.