Edge banding machine with tracking and cleaning functions
By designing an edge banding machine with a tracking cleaning function, the problem of untimely removal of impurities during the edge banding process was solved, achieving efficient cleaning and uniform glue application, improving edge banding quality and equipment operating efficiency, and reducing labor costs.
Patent Information
- Application Number
- CN202423101598.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-16
- Publication Date
- 2026-02-10
- Estimated Expiration
- 2034-12-16
AI Technical Summary
The lack of efficient cleaning and pre-treatment functions during the edge banding process results in impurities on the edges of the boards not being cleaned in a timely manner, affecting the working environment, edge banding quality and equipment operation, and increasing labor and time costs.
An edge banding machine with tracking cleaning function was designed, which includes a sweeping brush, a de-bubbling mechanism, a rolling component, and a glue application component. The sweeping brush cleans up debris, the de-bubbling mechanism removes impurities and air bubbles, the rolling component ensures tight edge banding, the glue application component achieves uniform glue application, and the dust collection box collects impurities, thereby improving the quality and efficiency of edge banding.
It effectively cleans up debris and adhesive residue, keeps the work area clean, improves edge banding quality and equipment continuous operation capability, reduces cleaning burden, lowers labor costs, and increases edge banding efficiency.
Smart Images
Figure CN223890190U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of edge banding machine technology, specifically an edge banding machine with tracking and cleaning function. Background Technology
[0002] In many industries such as furniture manufacturing and panel processing, edge banding is a crucial process, and its quality directly affects the appearance, durability, and overall quality of the product.
[0003] During the edge banding process, debris, dust, and excess adhesive from the edges of the boards cannot be cleaned up in a timely manner. These impurities often scatter freely in the work area, not only damaging the cleanliness of the work environment but also easily mixing into subsequent edge banding processes. For example, debris may get stuck between the edge banding material and the board, resulting in weak edge banding, gaps, or curling. Excess adhesive flows freely and solidifies on the workbench and equipment parts, affecting the normal operation of the equipment, reducing its lifespan, and significantly compromising the appearance quality of the edge-banded product. Additional manual cleaning processes are required to address these issues, greatly increasing labor and time costs. Due to the lack of efficient cleaning and pre-treatment functions, the equipment frequently stops for cleaning and adjustments during processing, severely impacting edge banding efficiency. Utility Model Content
[0004] The purpose of this utility model is to solve the problems that, due to the lack of efficient cleaning and pre-treatment functions during the edge banding process, impurities on the edges of the boards cannot be cleaned in time, which cause them to scatter and affect the working environment, mix into the process and lead to poor edge banding quality, and cause the adhesive to solidify, affecting the equipment and increasing labor and time costs. This utility model provides an edge banding machine with a tracking cleaning function.
[0005] To achieve the above objectives, this utility model specifically adopts the following technical solution:
[0006] An edge-sealing machine with a tracking and cleaning function includes a workbench, a lifting frame above the workbench, a clamping assembly slidably connected to the top front side of the lifting frame, a pushing assembly at the top left end of the workbench, the right end of the pushing assembly being connected through to the lower inner side of the lifting frame, a de-bubbling mechanism fixedly connected to the output end of the pushing assembly, a rolling assembly fixedly connected to the right rear end of the de-bubbling mechanism, an adhesive applicator slidably connected to the top front side of the lifting frame, a cleaning assembly fixedly connected to the bottom right end of the adhesive applicator, the cleaning assembly including a brush and a liquid-collecting assembly, the left end of the brush fixedly connected to the right bottom end of the adhesive applicator, the right end of the brush fixedly connected to the left side of the liquid-collecting assembly, a second electric cylinder fixedly connected to the rear end of the top side of the workbench, and the rear side of the lifting frame fixedly connected to the upper front side of the second electric cylinder. Connecting plates are fixedly connected to the top ends of the de-bubbling mechanism, the rolling assembly, and the adhesive applicator.
[0007] Furthermore, the clamping assembly includes a sliding plate and an adsorption plate. The rear side of the sliding plate is slidably connected to the front top of the lifting frame, and the top of the adsorption plate is fixedly connected to the bottom front end of the sliding plate. The sliding plate slides on the front top of the lifting frame, and the adsorption plate is driven to descend by the rear electric cylinder.
[0008] Furthermore, the pushing component includes a linear motor and a push rod. The output end of the linear motor is fixedly connected to the left end of the push rod, and the right end of the push rod is fixedly connected to the left end of the de-bubbling mechanism. When the linear motor is started, it pushes the push rod to move to the right, thereby driving the de-bubbling mechanism to move to the right.
[0009] Furthermore, the de-bubble mechanism includes a sliding component and a scraper. The right end of the pushing component is fixedly connected to the rear left end of the sliding component, the rear side of the scraper is fixedly connected to the front end of the sliding component, and the left end of the connecting plate is fixedly connected to the rear right side of the sliding component. When the linear motor is started, it pushes the push rod to move to the right, thereby driving the de-bubble mechanism to move to the right.
[0010] Furthermore, the sliding assembly includes a slider, an electric cylinder, and a cutting blade. The outer side of the electric cylinder is connected through to the inner side of the slider. The front end of the electric cylinder and the rear end of the cutting blade are fixedly connected. The left side of the cutting blade is slidably connected to the right side wall of the scraper. The electric cylinder can control the cutting blade to move back and forth. The cutting blade cuts the edge sealing material as needed.
[0011] Furthermore, the rolling assembly includes a connecting block and a roller. The rear side of the connecting block is fixedly connected to the front left end of the connecting plate, and the front side of the connecting block passes through the axis of the roller. The roller of the rolling assembly moves synchronously with the de-bubbling mechanism through the connecting block.
[0012] Furthermore, a dust collection box is embedded inside the top side of the workbench, a control panel is provided on the left side of the electric cylinder two, a base is fixedly connected to the bottom side of the workbench, and an adhesive tank is slidably connected to the rear side of the lifting frame. A pipe runs through the inside of the adhesive tank, and the front end of the pipe is fixedly connected to the top of the adhesive application component, so that uneven debris and cleaning liquid are swept into the dust collection box below by a brush.
[0013] Furthermore, the adhesive application assembly includes an adhesive application funnel and an inclined adhesive outlet sleeve. The front end of the pipe is fixedly connected to the top of the adhesive application funnel, the right side of the inclined adhesive outlet sleeve is fixedly connected to the left side of the bottom of the adhesive application funnel, and the left end of the cleaning assembly is fixedly connected to the right side of the bottom of the adhesive application funnel. The adhesive in the adhesive tank is transported to the adhesive application funnel through the pipe, and the adhesive in the adhesive application funnel flows out through the inclined adhesive outlet sleeve.
[0014] Furthermore, the liquid-containing assembly includes a cleaning tank and a cover plate. The front end of the cover plate is rotatably connected to the front top of the cleaning tank, and the right end of the brush is fixedly connected to the left end of the cleaning tank. The cleaning tank can provide cleaning liquid, and a water pump can be inserted into the cleaning tank.
[0015] Compared with the prior art, this utility model provides an edge banding machine with a tracking cleaning function, which has the following advantages:
[0016] This edge banding machine, equipped with a tracking cleaning function, effectively cleans debris and excess cleaning fluid from the sides of the worktable using a sweeping brush, collecting it in a dust collection box to maintain a clean working area and prevent impurities from interfering with subsequent processes, creating favorable conditions for edge banding. Simultaneously, the adhesive in the adhesive tank is precisely delivered to the adhesive application component for uniform application, while rollers then push the sealing material to ensure a tight fit. The scraper in the air bubble removal mechanism further removes impurities and unevenness from the edges of the board, and also removes air bubbles from within the edge banding process, ensuring quality. Throughout the process, the cleaning function not only results in aesthetically pleasing and reliable edge banding, but also significantly reduces the cleaning burden caused by air bubbles and debris residue, improving the machine's continuous operation capability, effectively increasing edge banding efficiency, and reducing manual cleaning costs. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the overall structure and connection of this utility model;
[0018] Figure 2 This is a diagram showing the rear structure of the overall structure of this utility model;
[0019] Figure 3 This diagram illustrates the structural connection relationships of the clamping assembly, the air-bubble removal mechanism, and the cleaning assembly in this utility model.
[0020] Figure 4This diagram illustrates the structural connections between the push assembly, the de-bubbling mechanism, the rolling assembly, the glue application assembly, and the cleaning assembly of this utility model.
[0021] Figure 5 This is a schematic diagram of the structural connection relationship of the sliding component of this utility model;
[0022] Figure 6 This is a diagram illustrating the structure of the liquid-containing assembly used in this practical application.
[0023] In the diagram: 1. Workbench; 2. Lifting frame; 3. Clamping assembly; 31. Sliding plate; 32. Adsorption plate; 4. Pushing assembly; 41. Linear motor; 42. Push rod; 5. De-airing mechanism; 51. Sliding assembly; 511. Slider; 512. Electric cylinder one; 513. Cutting knife; 52. Scraper; 6. Rolling assembly; 61. Connecting block; 62. Roller; 7. Glue application assembly; 71. Glue application funnel; 72. Angled glue outlet sleeve; 8. Cleaning assembly; 81. Brush; 82. Liquid holding assembly; 821. Cleaning box; 822. Cover plate; 9. Electric cylinder two; 10. Dust collection box; 11. Control panel; 12. Base; 13. Glue tank; 14. Pipe; 15. Connecting plate. Detailed Implementation
[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model. Example 1:
[0025] like Figures 1-6As shown, an edge banding machine with a tracking and cleaning function includes a workbench 1, a lifting frame 2 above the workbench 1, a clamping component 3 slidably connected to the front top side of the lifting frame 2, a pushing component 4 at the top left end of the workbench 1, the right end of the pushing component 4 being connected through to the lower inner end of the lifting frame 2, a de-bubble mechanism 5 fixedly connected to the output end of the pushing component 4, a rolling component 6 fixedly connected to the rear right end of the de-bubble mechanism 5, an adhesive application component 7 slidably connected to the front top end of the lifting frame 2, and a cleaning component fixedly connected to the bottom right end of the adhesive application component 7. 8. A second electric cylinder 9 is fixedly connected to the top rear end of the workbench 1. The rear side of the lifting frame 2 is fixedly connected to the upper front end of the second electric cylinder 9. A dust collection box 10 is embedded inside the top side of the workbench 1. A control panel 11 is set on the left side of the second electric cylinder 9. A base 12 is fixedly connected to the bottom side of the workbench 1. A glue tank 13 is slidably connected to the rear side of the lifting frame 2. A pipe 14 runs through the inside of the glue tank 13. The front end of the pipe 14 is fixedly connected to the top end of the glue application assembly 7. A connecting plate 15 is fixedly connected to the top end of the bubble removal mechanism 5, the rolling assembly 6, and the glue application assembly 7.
[0026] like Figure 3 As shown, the clamping assembly 3 includes a sliding plate 31 and an adsorption plate 32. The rear side of the sliding plate 31 is slidably connected to the front top of the lifting frame 2, and the top of the adsorption plate 32 is fixedly connected to the bottom front end of the sliding plate 31. The sliding plate 31 slides on the front top of the lifting frame 2, and the adsorption plate 32 is driven to descend by the electric cylinder 9 on the rear side. The adsorption plate 32 is adsorbed on the top of the table and firmly fixed on the workbench 1 by the adsorption force of the SEBS plastic material.
[0027] like Figure 4 As shown, the pushing component 4 includes a linear motor 41 and a push rod 42. The output end of the linear motor 41 is fixedly connected to the left end of the push rod 42, and the right end of the push rod 42 is fixedly connected to the left end of the debubbling mechanism 5. When the linear motor 41 is started, it pushes the push rod 42 to move to the right, thereby driving the debubbling mechanism 5 to move to the right.
[0028] like Figure 4 and Figure 5As shown, the de-bubble mechanism 5 includes a sliding component 51 and a scraper 52. The right end of the pushing component 4 is fixedly connected to the rear left end of the sliding component 51, and the rear side of the scraper 52 is fixedly connected to the front end of the sliding component 51. The left end of the connecting plate 15 is fixedly connected to the rear right side of the sliding component 51. The sliding component 51 includes a slider 511, an electric cylinder 512, and a cutting blade 513. The outer side of the electric cylinder 512 is connected through to the inner side of the slider 511. The front end of the electric cylinder 512 is fixedly connected to the rear end of the cutting blade 513. The left side of the cutting blade 513 is slidably connected to the right side wall of the scraper 52. The sliding component 51 in the de-bubble mechanism 5 moves under the action of the pushing component 4. Then, the scraper 52 first cleans the edge of the board to remove any impurities or unevenness that may exist and eliminates air bubbles inside the edge sealing. When the edge sealing is finished, the electric cylinder 512 can control the cutting blade 513 to move back and forth. The cutting blade 513 cuts the edge sealing material as needed.
[0029] like Figure 4 As shown, the rolling assembly 6 includes a connecting block 61 and a roller 62. The rear side of the connecting block 61 is fixedly connected to the front left end of the connecting plate 15. The front side of the connecting block 61 passes through the axis of the roller 62. The roller 62 of the rolling assembly 6 moves synchronously with the de-bubbling mechanism 5 through the connecting block 61. The roller 62 pushes the material on the surface of the cover material into the area close to the side wall of the table.
[0030] like Figure 4 As shown, the glue application assembly 7 includes a glue application funnel 71 and an inclined glue outlet sleeve 72. The front end of the pipe 14 is fixedly connected to the top of the glue application funnel 71, and the right side of the inclined glue outlet sleeve 72 is fixedly connected to the left side of the bottom end of the glue application funnel 71. The left end of the cleaning assembly 8 is fixedly connected to the right side of the bottom end of the glue application funnel 71. The glue in the glue tank 13 is transported to the glue application funnel 71 through the pipe 14. The glue in the glue application funnel 71 flows out through the inclined glue outlet sleeve 72 and is evenly applied to the edge of the board. Example 2:
[0031] like Figure 4 and Figure 6 As shown, the cleaning component 8 includes a brush 81 and a liquid holding component 82. The left end of the brush 81 is fixedly connected to the bottom right side of the adhesive application component 7, and the right end of the brush 81 is fixedly connected to the left side of the liquid holding component 82. The liquid holding component 82 includes a cleaning tank 821 and a cover plate 822. The front end of the cover plate 822 is rotatably connected to the top front side of the cleaning tank 821, and the right end of the brush 81 is fixedly connected to the left side of the cleaning tank 821. The brush 81 of the cleaning component 8 cleans the adhesive application area, sweeping uneven debris and cleaning liquid into the dust collection box 10 below. The cleaning tank 821 can provide cleaning liquid, and a water pump can be inserted into the cleaning tank 821.
[0032] Working principle: such as Figures 1-6As shown, the clamping assembly 3 is activated via the control panel 11. The sliding plate 31 slides at the top front of the lifting frame 2. The electric cylinder 2 9 on the rear side drives the adsorption plate 32 to descend. The adsorption plate 32 uses the adsorption force of SEBS plastic material to adhere to the top of the table and is firmly fixed to the workbench 1. The bottom of the table is located on the top side of the workbench 1.
[0033] The linear motor 41 starts, pushing the push rod 42 to move to the right, thereby driving the de-bubble mechanism 5 to move to the right. The sliding component 51 in the de-bubble mechanism 5 moves under the action of the pushing component 4. The roller 62 of the rolling component 6 moves synchronously with the de-bubble mechanism 5 through the connecting block 61. At the same time, the glue application component 7 and the cleaning component 8 also move synchronously. The whole movement is from left to right. Therefore, the cleaning component 8 will first contact the side of the table, and then the glue application component 7, the rolling component 6 and the de-bubble mechanism 5 will work in turn.
[0034] The cleaning component 8 has a brush 81 that cleans the glued area, sweeping uneven debris and cleaning fluid into the dust collection box 10 below. The cleaning box 821 can provide cleaning fluid, and a water pump can be inserted into the cleaning box 821.
[0035] The adhesive in the adhesive tank 13 is delivered to the adhesive funnel 71 through the pipe 14. The adhesive in the adhesive funnel 71 flows out through the inclined adhesive outlet sleeve 72 and is evenly applied to the edge of the board. The roller 62 follows behind and pushes the material onto the surface of the sealing material near the side wall of the table. Then, the scraper 52 first cleans the edge of the board to remove any impurities or unevenness and eliminate air bubbles inside the edge sealing. When the edge sealing is finished, the electric cylinder 512 can control the cutting blade 513 to move back and forth. The cutting blade 513 cuts the edge sealing material as needed.
Claims
1. An edge banding machine with tracking and cleaning function, comprising a workbench (1), characterized in that: A lifting frame (2) is provided above the workbench (1). A clamping component (3) is slidably connected to the top front side of the lifting frame (2). A pushing component (4) is provided at the top left end of the workbench (1). The right end of the pushing component (4) is connected through to the lower inner side of the lifting frame (2). A de-bubbling mechanism (5) is fixedly connected to the output end of the pushing component (4). A rolling component (6) is fixedly connected to the right rear end of the de-bubbling mechanism (5). A glue-applying component (7) is slidably connected to the top front side of the lifting frame (2). A cleaning component (8) is fixedly connected to the bottom right end of the glue-applying component (7). The cleaning component (8) includes a brush (81) and a liquid holding component (82). The left end of the brush (81) is fixedly connected to the right side of the bottom end of the adhesive application component (7), and the right end of the brush (81) is fixedly connected to the left side of the liquid holding component (82). The top rear end of the workbench (1) is fixedly connected to an electric cylinder (9), the rear side of the lifting frame (2) is fixedly connected to the upper front end of the electric cylinder (9), and the top ends of the bubble removal mechanism (5), the rolling assembly (6) and the glue application assembly (7) are all fixedly connected to a connecting plate (15).
2. The edge banding machine with tracking cleaning function according to claim 1, characterized in that: The clamping assembly (3) includes a sliding plate (31) and an adsorption plate (32). The rear side of the sliding plate (31) is slidably connected to the front top of the lifting frame (2), and the top of the adsorption plate (32) is fixedly connected to the bottom front end of the sliding plate (31).
3. The edge banding machine with tracking cleaning function according to claim 1, characterized in that: The pushing component (4) includes a linear motor (41) and a push rod (42). The output end of the linear motor (41) is fixedly connected to the left end of the push rod (42), and the right end of the push rod (42) is fixedly connected to the left end of the de-bubbling mechanism (5).
4. The edge banding machine with tracking cleaning function according to claim 1, characterized in that: The de-bubble mechanism (5) includes a sliding component (51) and a scraper (52). The right end of the pushing component (4) is fixedly connected to the rear left end of the sliding component (51), the rear side of the scraper (52) is fixedly connected to the front end of the sliding component (51), and the left end of the connecting plate (15) is fixedly connected to the rear right side of the sliding component (51).
5. The edge banding machine with tracking cleaning function according to claim 4, characterized in that: The sliding assembly (51) includes a slider (511), an electric cylinder (512), and a cutting blade (513). The outer side of the electric cylinder (512) is connected through to the inner side of the slider (511). The front end of the electric cylinder (512) and the rear end of the cutting blade (513) are fixedly connected. The left side of the cutting blade (513) is slidably connected to the right side wall of the scraper (52).
6. The edge banding machine with tracking cleaning function according to claim 1, characterized in that: The rolling assembly (6) includes a connecting block (61) and a roller (62). The rear side of the connecting block (61) is fixedly connected to the front left end of the connecting plate (15), and the front side of the connecting block (61) passes through the axis of the roller (62).
7. The edge banding machine with tracking cleaning function according to claim 1, characterized in that: A dust collection box (10) is embedded inside the top side of the workbench (1). A control panel (11) is provided on the left side of the electric cylinder (9). A base (12) is fixedly connected to the bottom side of the workbench (1). A glue tank (13) is slidably connected to the rear side of the lifting frame (2). A pipe (14) runs through the inside of the glue tank (13). The front end of the pipe (14) is fixedly connected to the top end of the glue application assembly (7).
8. The edge banding machine with tracking cleaning function according to claim 7, characterized in that: The adhesive application assembly (7) includes an adhesive application funnel (71) and a beveled adhesive outlet sleeve (72). The front end of the pipe (14) is fixedly connected to the top of the adhesive application funnel (71), the right side of the beveled adhesive outlet sleeve (72) is fixedly connected to the left side of the bottom of the adhesive application funnel (71), and the left end of the cleaning assembly (8) is fixedly connected to the right side of the bottom of the adhesive application funnel (71).
9. The edge banding machine with tracking cleaning function according to claim 1, characterized in that: The liquid holding assembly (82) includes a cleaning tank (821) and a cover plate (822). The front end of the cover plate (822) is rotatably connected to the front top of the cleaning tank (821), and the right end of the brush (81) is fixedly connected to the left end of the cleaning tank (821).