Integrated forming mold for septic tank

By driving the mold to swing through the bracket and rotating rod transmission assembly, and combined with the hammering assembly, the problems of low filling efficiency and poor compaction of septic tank molds are solved, achieving efficient molding and convenient demolding.

CN223890200UActive Publication Date: 2026-02-10JINGSHAN TENGYU CEMENT PRODUCTS CO LTD
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Patent Information

Application Number
CN202520289714.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-24
Publication Date
2026-02-10
Estimated Expiration
2035-02-24

AI Technical Summary

Technical Problem

Existing septic tank molds have low filling efficiency and are prone to air bubbles and gaps during casting and production, resulting in poor molding compactness.

Method used

The mold is connected to the support and rotating rod. The transmission component drives the mold to swing back and forth. In combination with the striking component, the mold is struck during the swinging process to improve the flowability and compactness of the raw materials.

Benefits of technology

It improves the filling efficiency of septic tank molds, reduces gaps and air bubbles, enhances molding compactness, and facilitates demolding.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an integral forming die for a septic tank, which relates to the technical field of dies and comprises an outer die, an inner die and an inner die. The base is constructed on the lower portion of the outer mold, a support is fixed to the upper portion of the base, and the surface of the support is connected with the outer mold through a rotating rod; a transmission assembly used for driving the outer mold to move around the rotating rod is installed on the surfaces of the supports, a knocking assembly capable of moving in the vertical direction is connected between the supports, and the transmission assembly comprises a motor, an eccentric wheel and a swing part; according to the utility model, the support and the rotating rod are connected with the mold, so that the mold can move, and the transmission assembly is constructed on the surface of the support, so that when the transmission assembly operates, power can be transmitted to the rotating rod, and at the moment, the rotating rod can drive the mold to swing back and forth; and raw materials in the mold can be more full in the swinging process, gaps are reduced, the mobility of the raw materials is improved, and therefore the filling efficiency is improved.
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Description

Technical Field

[0001] This utility model relates to the field of mold technology, and in particular to an integrated molding mold for septic tanks. Background Technology

[0002] A septic tank is a device for treating and filtering feces. Solids enter the septic tank and decompose at the bottom, while the upper layer of liquids flows away through pipes, effectively preventing pipe blockage and giving solids sufficient time to decompose. As the most basic sludge treatment facility and a pretreatment facility for domestic sewage, the promotion of septic tanks has significant social, environmental, and economic benefits. Septic tanks are usually made using septic tank molds and then installed and used on-site.

[0003] Referring to the existing patent publication number: CN212241488U, a semi-mold for an integrally molded septic tank includes an outer mold and an inner mold. The outer mold is a cavity structure with one open side. The inner mold is embedded and installed inside the outer mold. It also includes a pressure plate with at least one casting opening. The pressure plate covers the opening of the outer mold. This utility model uses an inflatable core mold instead of a conventional steel frame inner mold, which not only reduces the weight of the inner mold, but also makes the inner mold volume variable, easy to move and transport, and easy to demold. The demolding difficulty is low.

[0004] However, in actual use, existing septic tank molds often result in slow filling efficiency and the presence of air bubbles and gaps during the casting process, leading to poor compactness of the finished septic tanks. Utility Model Content

[0005] The purpose of this invention is to address the shortcomings of existing technologies by proposing an integrated molding mold for septic tanks. This invention connects the mold to a support frame and a rotating rod, allowing the mold to move. A transmission component is constructed on the surface of the support frame, which transmits power to the rotating rod when in operation. The rotating rod then drives the mold to reciprocate, allowing the material inside the mold to be more fully packed during this process, reducing gaps and improving the material's flowability, thereby increasing filling efficiency.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] The integrated molding mold for septic tanks includes:

[0008] The outer mold has an internal molding cavity.

[0009] A base is constructed at the lower part of the outer mold, and a bracket is fixed at the upper part of the base. The surface of the bracket is connected to the outer mold through a rotating rod.

[0010] The surface of the bracket is equipped with a transmission component for driving the outer mold to move around the rotating rod, and the brackets are connected by a striking component that can move in the vertical direction.

[0011] The present invention is further configured such that the transmission assembly includes: a motor, an eccentric wheel, and a swing element;

[0012] The motor is mounted on the surface of the bracket, the eccentric wheel is connected to the output end of the motor, and the swing element is mounted on one end of the rotating rod.

[0013] The present invention is further configured such that the eccentric wheel is located directly below the swing member, and the eccentric wheel is constructed to be able to contact the swing member.

[0014] The present invention is further configured such that the rotating rod is eccentrically positioned with respect to the outer mold, and the rotating rod is positioned above the center of gravity of the outer mold.

[0015] The present invention is further configured such that the striking component includes: a groove, an elastic element, a slider, a connector, and a striking part;

[0016] The grooves are all formed on the inner side of the support surface, the elastic element is connected inside the groove, the slider is installed on the movable end of the elastic element, the connector is connected between the sliders, and the striking part is installed on the surface of the connector.

[0017] The present invention is further configured such that the striking part is located directly below the outer mold and in contact with the outer mold, and the striking parts are evenly distributed.

[0018] The present invention is further configured such that a pressure plate is connected to the upper part of the outer mold, an inner mold that cooperates with the outer mold is installed on the surface of the pressure plate, and an injection port communicating with the outer mold is opened on the surface of the pressure plate.

[0019] The beneficial effects of this utility model are as follows: This utility model connects the mold with the bracket and the rotating rod, allowing the mold to move. A transmission component is constructed on the surface of the bracket, so that when the transmission component operates, it can transmit power to the rotating rod. At this time, the rotating rod can drive the mold to swing back and forth, so that the raw material inside the mold can be more fully filled during the swinging process, reducing gaps and improving the flowability of the raw material, thereby improving the filling efficiency.

[0020] 1. This integrated septic tank molding mold, through the cooperation of a support, rotating rod, and transmission component, allows the raw material to be filled between the outer and inner molds through the injection port during the molding process. Then, the transmission component is activated, and the motor drives the eccentric wheel. The eccentric wheel's cyclical rotation pushes the swinging component, transmitting power to the rotating rod. The mold and rotating rod are also in an eccentric state. At this time, the rotating rod drives the mold to oscillate reciprocally under gravity, allowing the raw material inside the mold to be more fully packed during the oscillation, reducing gaps and improving the material's mobility, thereby increasing filling efficiency.

[0021] 2. This integrated septic tank molding mold is equipped with a striking component. During the mold's oscillation, the component interacts with the striking part below it. When the mold passes its lowest point, it collides with the striking part, pushing the striking part to move vertically. When the mold moves away from the striking part, the striking part returns to its initial position under the action of the elastic element. This works in conjunction with the reciprocating oscillation of the mold to achieve a regular and uniform striking effect on the mold. This improves the compactness and tightness of the material inside the mold and reduces the adhesion between the material and the mold, thus facilitating demolding. Attached Figure Description

[0022] Figure 1 This is a schematic diagram of the overall structure of the integrated molding mold for septic tanks proposed in this utility model.

[0023] Figure 2 This is a frontal cross-sectional view of the integrated molding mold for septic tanks proposed in this utility model.

[0024] Figure 3 This is a schematic diagram of the first side section of the integrated molding mold for septic tanks proposed in this utility model.

[0025] Figure 4 This is a schematic diagram of the second side section of the integrated molding mold for septic tanks proposed in this utility model.

[0026] In the diagram: 1. Outer mold; 2. Pressure plate; 3. Injection port; 4. Base; 5. Bracket; 6. Swinging component; 7. Eccentric wheel; 8. Motor; 9. Inner mold; 10. Connecting component; 11. Slider; 12. Elastic component; 13. Slide groove; 14. Rotating rod; 15. Striking part. Detailed Implementation

[0027] The technical solution of this patent will be further described in detail below with reference to specific embodiments.

[0028] The embodiments of this patent are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain this patent, and should not be construed as limiting this patent.

[0029] In the description of this patent, it should be understood that the terms “center,” “upper,” “lower,” “front,” “back,” “left,” “right,” “vertical,” “horizontal,” “top,” “bottom,” “inner,” and “outer,” etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this patent and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this patent.

[0030] In the description of this patent, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "setting" should be interpreted broadly. For example, they can refer to a fixed connection or setting, a detachable connection or setting, or an integral connection or setting. Those skilled in the art can understand the specific meaning of the above terms in this patent according to the specific circumstances.

[0031] Reference Figures 1 to 4 The integrated molding mold for septic tanks includes: an outer mold 1 with an internal molding cavity for shaping the septic tank's shape and dimensions; a base 4 located at the lower part of the outer mold 1, with a support 5 fixed to the upper part of the base 4. The surface of the support 5 is connected to the outer mold 1 via a rotating rod 14, allowing the base 4 and support 5 to provide support for the mold and enabling the mold to move freely under the connection with the rotating rod 14, making the molding and demolding processes more flexible and efficient; and a device mounted on the surface of the support 5 for driving the outer mold 1 to rotate around the rotating rod 14. The movable transmission component, through precise control, transmits its movement to the rotating rod 14, thereby enabling the outer mold 1 to swing smoothly. This allows the raw material inside the mold to be more fully filled during the swinging process, improving molding efficiency. The support 5 is connected to a vertically movable striking component. The striking component applies a certain impact force to the outer mold 1, helping the septic tank to be smoothly released from the mold cavity, ensuring that the septic tank can be evenly and fully filled into the mold cavity. After the septic tank solidifies, the striking component applies impact force to help demold, thus completing the entire production process.

[0032] Specifically, refer to Figures 1 to 2The transmission components include: a motor 8, an eccentric wheel 7, and a swinging component 6; the motor 8 is mounted on the surface of the bracket 5, the eccentric wheel 7 is connected to the output end of the motor 8, and the swinging component 6 is mounted on one end of the rotating rod 14. In this embodiment, the motor 8 provides rotational power to drive the eccentric wheel 7 to rotate, and the eccentric wheel 7 converts the rotational motion of the motor 8 into swinging or reciprocating motion to cooperate with the swinging component 6. Under the drive of the eccentric wheel 7, the swinging component 6 swings, thereby driving the rotating rod 14 and the outer mold 1 to move.

[0033] Furthermore, the eccentric wheel 7 is located directly below the oscillating member 6, and the eccentric wheel 7 is constructed to be able to contact the oscillating member 6. This design ensures the directness and efficiency of power transmission. Due to the shape characteristics of the eccentric wheel 7, its rotational motion can be accurately converted into the oscillating motion of the oscillating member 6, thus cooperating well with the oscillating member 6, so that the motor 8 can keep operating in the same direction and avoid frequent operation caused by forward and reverse rotation.

[0034] Furthermore, the rotating rod 14 is eccentrically positioned relative to the outer mold 1, and the rotating rod 14 is located above the center of gravity of the outer mold 1. With this design, when the outer mold 1 rotates around the rotating rod 14, a centripetal force is generated. This centripetal force helps to stabilize the rotation of the outer mold 1 and prevent it from swaying due to gravity or other external forces. The center of gravity of the outer mold 1 can move more smoothly with the change in position of the rotation axis (i.e., the rotating rod 14). As a result, the mold can form a reciprocating oscillation effect due to its eccentric setting with the rotating rod 14 and its own gravity. During the oscillation process, the material inside the mold can be more fully filled, reducing gaps and improving the flowability of the material.

[0035] Specifically, refer to Figures 2 to 4 The striking assembly includes: a slide groove 13, an elastic element 12, a slider 11, a connector 10, and a striking part 15. The slide groove 13 is formed on the inner side of the surface of the bracket 5. The elastic element 12 is connected inside the slide groove 13. The slider 11 is installed on the movable end of the elastic element 12. The connector 10 is connected between the sliders 11. The striking parts 15 are installed on the surface of the connector 10. In this embodiment, the striking part 15 can be connected to the bracket 5 through the connector 10 and the slider 11, and the striking part 15 has a certain range of motion under the action of the elastic element 12. During the movement, the striking part 15 can also return to the initial position under the elastic action of the elastic element 12, which facilitates reciprocating movement and is more flexible.

[0036] Furthermore, the striking part 15 is located directly below the outer mold 1 and in contact with the outer mold 1. The striking parts 15 are evenly distributed. This design allows the mold to collide with the striking part 15 when it passes the lowest point, and pushes the striking part 15 to move vertically. When the mold moves away from the striking part 15, the striking part 15 will also return to its initial position under the action of the elastic element 12. This works in conjunction with the reciprocating swing of the mold to achieve a regular and uniform striking effect on the mold. This can improve the compactness and tightness of the material in the mold, reduce the adhesion between the material and the mold, and facilitate demolding.

[0037] Specifically, refer to Figures 1 to 4 The upper part of the outer mold 1 is connected to a pressure plate 2. An inner mold 9 that mates with the outer mold 1 is installed on the surface of the pressure plate 2. The surface of the pressure plate 2 is provided with an injection port 3 that communicates with the outer mold 1. Through this implementation method, the connection between the pressure plate 2 and the outer mold 1 ensures the sealing of the upper part of the mold, preventing leakage of concrete or other materials during the injection process, thereby ensuring the integrity and quality of the finished septic tank. The injection port 3 allows concrete or other materials to be smoothly injected into the mold, and the injection process is controllable, avoiding material waste and air retention inside the mold. The inner mold 9 and the mold cavity of the outer mold 1 can cooperate to form the cavity required for the septic tank.

[0038] Working Principle: When using this invention, firstly, the pressure plate 2 is closed and fixed to the outer mold 1, so that the inner mold 9 and the mold cavity of the outer mold 1 can cooperate to form the cavity required for the septic tank. Then, the raw material can be injected into the mold through the injection port 3. After the raw material is filled, the motor 8 can be started. After the motor 8 starts working, it will drive the eccentric wheel 7 to rotate. During the rotation, the eccentric wheel 7 will gradually approach the swinging part 6 and push the swinging part 6 to move, so that the rotating rod 14 connected to it can drive the outer mold 1 to swing. After swinging, the mold will form a reciprocating swinging effect due to its eccentric setting with the rotating rod 14 and its own gravity, so that the mold swings during the swinging process. The material inside the mold can be more compacted, reducing gaps and improving material flowability, thereby improving filling efficiency. During the oscillation of the mold, it will interact with the striking part 15 below, so that when the mold passes the lowest point, it can collide with the striking part 15 and push the striking part 15 to move vertically. When the mold moves away from the striking part 15, the striking part 15 will also return to its initial position under the action of the elastic element 12. This works in conjunction with the reciprocating oscillation of the mold to achieve a regular and uniform striking effect on the mold. This can improve the compactness and tightness of the material inside the mold, reduce the adhesion between the material and the mold, and facilitate demolding.

[0039] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A mold for integral molding of septic tanks, characterized in that, include: The outer mold (1) has an internal molding cavity; The base (4) is constructed at the lower part of the outer mold (1), and a bracket (5) is fixed at the upper part of the base (4). The surface of the bracket (5) is connected to the outer mold (1) through a rotating rod (14). The surface of the bracket (5) is equipped with a transmission component for driving the outer mold (1) to move around the rotating rod (14), and the brackets (5) are connected to each other with a striking component that can move in the vertical direction.

2. The integrated molding mold for septic tanks according to claim 1, characterized in that, The transmission assembly includes: a motor (8), an eccentric wheel (7), and a swinging component (6); The motor (8) is mounted on the surface of the bracket (5), the eccentric wheel (7) is connected to the output end of the motor (8), and the swinging member (6) is mounted on one end of the rotating rod (14).

3. The integrated molding mold for septic tanks according to claim 2, characterized in that, The eccentric wheel (7) is located directly below the oscillating member (6), and the eccentric wheel (7) is configured to contact the oscillating member (6).

4. The integrated molding mold for septic tanks according to claim 1, characterized in that, The rotating rod (14) is eccentrically positioned relative to the outer mold (1), and the rotating rod (14) is configured to be located above the center of gravity of the outer mold (1).

5. The integrated molding mold for septic tanks according to claim 1, characterized in that, The striking assembly includes: a groove (13), an elastic element (12), a slider (11), a connector (10), and a striking part (15); The grooves (13) are all opened on the inner side of the surface of the bracket (5), the elastic element (12) is connected inside the groove (13), the slider (11) is installed on the movable end of the elastic element (12), the connector (10) is connected between the sliders (11), and the striking part (15) is installed on the surface of the connector (10).

6. The integrated molding mold for septic tanks according to claim 5, characterized in that, The striking part (15) is located directly below the outer mold (1) and in contact with the outer mold (1), and the striking parts (15) are evenly distributed.

7. The integrated molding mold for septic tanks according to claim 1, characterized in that, The upper part of the outer mold (1) is connected to a pressure plate (2), and an inner mold (9) that cooperates with the outer mold (1) is installed on the surface of the pressure plate (2). The surface of the pressure plate (2) is provided with an injection port (3) that communicates with the outer mold (1).

Citation Information

Patent Citations

  • Integrally-formed septic tank half mold

    CN212241488U