Blank scraping device for insulator production

By designing an adjustable sliding seat and connecting seat structure, combined with motor drive and detachable scraping parts, the problem of poor applicability of existing scraping devices is solved, and efficient processing and high-quality forming of multi-size insulators are achieved.

CN223890225UActive Publication Date: 2026-02-10PINGXIANG JIEWEI ELECTRIC PORCELAIN CO LTD
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Patent Information

Application Number
CN202520331459.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-28
Publication Date
2026-02-10
Estimated Expiration
2035-02-28

AI Technical Summary

Technical Problem

Existing scraping equipment requires complex disassembly and replacement when adapting to the production of insulators of different sizes, resulting in low production efficiency.

Method used

A device comprising a sliding rod, a sliding sleeve, a sliding seat, a blank receiving plate, a support rod, a connecting seat, and a scraper is designed. By adjusting the positions of the sliding seat and the connecting seat, adaptive processing of insulators of different sizes can be achieved. Combined with motor drive and a detachable scraper, it can be applied to multiple sizes.

Benefits of technology

The applicability and processing accuracy of the scraping device have been improved, the size adjustment process has been simplified, and the efficiency and quality of insulator production have been improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a blank scraping device for insulator production, which comprises fixed bottom plates, two sliding rods are fixed between the fixed bottom plates, the sliding rods are connected with sliding sleeves, the upper sides of the sliding sleeves are fixedly provided with sliding seats, the sliding seats are provided with blank receiving plates, the fixed bottom plates at one ends of the sliding rods are fixedly provided with supporting rods, and the supporting rods are connected with the sliding sleeves. The supporting rod is sleeved with a connecting base, the connecting base is connected with a rotating sleeve through a bearing, a connecting rod is fixed to the outer side of the rotating sleeve, the end of the connecting rod is connected with a movable rod in a penetrating mode, and a scraping piece is fixed to the movable rod. The scraping device is provided with the sliding rod, the position of the sliding base can be adjusted through the sliding sleeve, meanwhile, the detachable blank bearing plate is arranged on the sliding base, blanks of different sizes can be placed on the device, then the device is suitable for production and machining work of insulators of different sizes, and the use value of the device is improved.
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Description

Technical Field

[0001] This utility model relates to the technical field of insulator production equipment, specifically to a blank scraping device for insulator production. Background Technology

[0002] Insulators are critical electrical insulation devices, primarily used to withstand voltage and mechanical stress on conductors with varying potentials. They play a vital role in power systems, ensuring efficient power transmission while preventing electrical faults. The production process of insulators involves shaping clay segments using a scraping device, followed by glazing and firing. The scraping device is crucial in this process.

[0003] Currently, scraping devices on the market still have certain problems in practical use. For example, for the production of insulators of different sizes, it is necessary to adjust the working size of the scraping device to suit the production of insulators of the corresponding size. However, some scraping devices have a fixed working structure, which requires complex disassembly and replacement to achieve the working size adjustment. This will reduce the efficiency of insulator production. Therefore, we have proposed a blank scraping device for insulator production to solve the problems mentioned above. Utility Model Content

[0004] The purpose of this utility model is to provide a blank scraping device for insulator production, so as to solve the problem of poor applicability of the scraping devices currently on the market as mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a blank scraping device for insulator production, comprising a fixed base plate, two sliding rods fixed between the fixed base plates, a sliding sleeve connected to the sliding rod, a sliding seat fixed to the upper side of the sliding sleeve, a blank receiving plate installed on the sliding seat, a support rod fixed to the fixed base plate at one end of the sliding rod, a connecting seat sleeved on the support rod, a rotating sleeve connected to the connecting seat via a bearing, a connecting rod fixed to the outer side of the rotating sleeve, a movable rod through which a scraping component is fixed at the end of the connecting rod.

[0006] Preferably, a motor is installed at the center of the lower side of the sliding seat, and a rotating seat is fixed at the output end of the motor. The rotating seat is located inside the sliding seat, and the upper side of the sliding seat is flush with the upper side of the rotating seat.

[0007] Preferably, a square connecting groove is provided at the center of the upper side of the rotating seat, and a square connecting block is fixed at the center of the lower side of the blank receiving plate, the square connecting block being sized to match the square connecting groove.

[0008] Preferably, a first positioning bolt is installed on the sliding sleeve via a through thread, the front end of the first positioning bolt is in contact with the sliding rod, and the lower side of the sliding rod has a planar structure.

[0009] Preferably, the support rod is a square rod, and the connecting seat is a vertically movable structure on the support rod.

[0010] Preferably, a second positioning bolt is installed on the connecting seat via a through thread, and the front end of the second positioning bolt is in contact with the support rod.

[0011] Preferably, the movable rod is L-shaped, and the movable rod forms an up-and-down moving structure at the end of the connecting rod, and the movable rod has a square structure.

[0012] Preferably, a third positioning bolt is installed on the connecting rod via a through thread, and the front end of the third positioning bolt is in contact with the movable rod.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] (1) The scraping device is equipped with a sliding rod, which allows the sliding seat to be adjusted in position through the sliding sleeve. At the same time, the sliding seat is equipped with a detachable blank receiving plate, which allows the device to hold blanks of different sizes, thus making it suitable for the production and processing of insulators of different sizes and improving the use value of the device.

[0015] (2) The scraping device is equipped with a connecting seat that can be adjusted up and down on the support rod, and the connecting seat is equipped with a rotating sleeve that can rotate. This allows the scraping part to be adjusted up and down and rotated normally, so that the scraping part can be used for the production and processing of insulators of different sizes, improving the applicability of the device. At the same time, the position of the scraping part can also be finely adjusted by the movement between the connecting rod and the movable rod, which is better suited for the production and processing of insulators, and also ensures the accuracy of the insulator production and processing dimensions, thus improving the working quality of the device. Attached Figure Description

[0016] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0017] Figure 2 This is a schematic diagram of the lower structure of the sliding seat of this utility model;

[0018] Figure 3 This is a cross-sectional view of the sliding seat of this utility model;

[0019] Figure 4 This is a schematic cross-sectional view of the sliding sleeve of this utility model;

[0020] Figure 5 This is a schematic diagram of the connecting seat structure of this utility model;

[0021] Figure 6 This is a cross-sectional view of the connector of this utility model;

[0022] Figure 7 This is a cross-sectional view of the connection between the connecting rod and the movable rod of this utility model.

[0023] In the diagram: 1. Fixed base plate; 2. Sliding rod; 3. Blank receiving plate; 4. Sliding seat; 5. Sliding sleeve; 6. First positioning bolt; 7. Square connecting groove; 8. Square connecting block; 9. Support rod; 10. Connecting seat; 11. Second positioning bolt; 12. Rotating sleeve; 13. Connecting rod; 14. Movable rod; 15. Third positioning bolt; 16. Scraper; 17. Motor; 18. Rotating seat. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Please see Figure 1-7 This utility model provides a technical solution: a blank scraping device for insulator production, including a fixed base plate 1, two sliding rods 2 fixed between the fixed base plates 1, and sliding sleeves 5 connected to the sliding rods 2.

[0026] Furthermore, a first positioning bolt 6 is installed on the sliding sleeve 5 through a thread. The front end of the first positioning bolt 6 is in contact with the sliding rod 2. The position of the sliding sleeve 5 on the sliding rod 2 can be fixed by the first positioning bolt 6. The lower side of the sliding rod 2 is a planar structure, which ensures that the front end of the first positioning bolt 6 is in full contact with the sliding rod 2, further enhancing the stability of the fixed state of the sliding sleeve 5.

[0027] A sliding seat 4 is fixed on the upper side of the sliding sleeve 5, and a blank receiving plate 3 is installed on the sliding seat 4.

[0028] Furthermore, a motor 17 is installed at the center of the lower side of the sliding seat 4, and a rotating seat 18 is fixed at the output end of the motor 17. The rotating seat 18 is located inside the sliding seat 4, and the upper side of the sliding seat 4 is flush with the upper side of the rotating seat 18, so as to realize the stable rotation of the rotating seat 18 on the sliding seat 4.

[0029] Furthermore, a square connecting groove 7 is provided at the center of the upper side of the rotating seat 18, and a square connecting block 8 is fixed at the center of the lower side of the blank receiving plate 3. The square connecting block 8 and the square connecting groove 7 are matched in size to ensure the stability of the connection between the blank receiving plate 3 and the rotating seat 18, thereby enabling the rotating seat 18 to stably drive the blank receiving plate 3 to rotate.

[0030] A support rod 9 is fixed on a fixed base plate 1 at one end of the slide rod 2, and a connecting seat 10 is sleeved on the support rod 9.

[0031] Furthermore, the support rod 9 is a square rod, and the connecting seat 10 is a vertically movable structure on the support rod 9, so that the connecting seat 10 can only move vertically and cannot rotate.

[0032] Furthermore, a second positioning bolt 11 is installed on the connecting seat 10 via a through thread. The front end of the second positioning bolt 11 is in contact with the support rod 9, so that the position of the connecting seat 10 on the support rod 9 is fixed by the second positioning bolt 11.

[0033] A rotating sleeve 12 is connected to the connecting seat 10 via a bearing. A connecting rod 13 is fixed to the outside of the rotating sleeve 12. A movable rod 14 is connected through the end of the connecting rod 13. A scraper 16 is fixed on the movable rod 14.

[0034] Furthermore, the movable rod 14 is L-shaped and forms an up-and-down moving structure at the end of the connecting rod 13. The movable rod 14 is also square, which ensures that the movable rod 14 moves stably up and down on the connecting rod 13, thereby ensuring the stable working state of the scraper 16.

[0035] Furthermore, a third positioning bolt 15 is threaded through the connecting rod 13. The front end of the third positioning bolt 15 is in contact with the movable rod 14, so that the position of the movable rod 14 on the connecting rod 13 is determined by the third positioning bolt 15.

[0036] Working principle: When using the blank scraping device for insulator production, firstly, select a blank receiving plate 3 of appropriate size according to the size of the insulator to be produced, and then place the blank receiving plate 3 on the sliding seat 4. The square connecting block 8 on the lower side of the blank receiving plate 3 is embedded in the square connecting groove 7 on the rotating seat 18 inside the sliding seat 4. This ensures that the rotating seat 18 can stably rotate with the blank receiving plate 3.

[0037] Then adjust the position of the sliding seat 4 on the slide rod 2 so that the working size of the scraper 16 when scraping the blank in the rotating state on the blank receiving plate 3 meets the required size of the insulator to be produced. After the position of the sliding seat 4 is determined, rotate the first positioning bolt 6 so that the front end of the first positioning bolt 6 presses against the slide rod 2, thereby fixing the position of the sliding seat 4 on the slide rod 2.

[0038] Then, place a mud section of appropriate size on the blank receiving plate 3. Then, according to the scraping working size, first adjust the position height of the scraper 16. The position of the scraper 16 can be adjusted by moving the connecting seat 10 up and down on the support rod 9. After determining the working position of the scraper 16, the position of the connecting seat 10 on the support rod 9 can be fixed by rotating the second positioning bolt 11 to ensure the stable working state of the scraper 16.

[0039] When there is a slight error in the height of the working position of the scraper 16, the height of the working position of the movable rod 14 on the connecting rod 13 can be adjusted to achieve fine adjustment of the scraper 16. If it is necessary to replace different scrapers 16, the scraper 16 can also be disassembled and replaced by directly separating the connecting rod 13 from the movable rod 14.

[0040] Once the working position of the scraper 16 is determined, the motor 17 is started, and the blank receiving plate 3 is rotated through the rotating seat 18, thereby causing the mud section on the blank receiving plate 3 to be in a rotating state. Then, the scraper 16 is moved so that it rotates on the connecting seat 10 through the rotating sleeve 12. When the mud section is in a rotating state, the scraper 16 will scrape the mud section when it comes into contact with the mud section, so that the mud section forms a specific shape. This completes the forming process of the insulator blank.

[0041] The above describes the working process of the device, and all content not described in detail in this specification belongs to the prior art known to those skilled in the art.

[0042] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A blank scraping device for insulator production, comprising a fixed base plate (1), characterized in that: Two sliding rods (2) are fixed between the fixed base plates (1). A sliding sleeve (5) is connected to the sliding rod (2). A sliding seat (4) is fixed on the upper side of the sliding sleeve (5). A blank receiving plate (3) is installed on the sliding seat (4). A support rod (9) is fixed on a fixed base plate (1) at one end of the slide rod (2). A connecting seat (10) is sleeved on the support rod (9). A rotating sleeve (12) is connected to the connecting seat (10) through a bearing. A connecting rod (13) is fixed on the outside of the rotating sleeve (12). A movable rod (14) is connected through the end of the connecting rod (13). A scraper (16) is fixed on the movable rod (14).

2. The blank scraping device for insulator production according to claim 1, characterized in that: A motor (17) is installed at the center of the lower side of the sliding seat (4). A rotating seat (18) is fixed at the output end of the motor (17). The rotating seat (18) is located inside the sliding seat (4), and the upper side of the sliding seat (4) is flush with the upper side of the rotating seat (18).

3. The blank scraping device for insulator production according to claim 2, characterized in that: A square connecting groove (7) is provided at the center of the upper side of the rotating seat (18), and a square connecting block (8) is fixed at the center of the lower side of the blank receiving plate (3). The square connecting block (8) and the square connecting groove (7) are matched in size.

4. The blank scraping device for insulator production according to claim 1, characterized in that: The sliding sleeve (5) is threaded with a first positioning bolt (6), the front end of the first positioning bolt (6) is in contact with the sliding rod (2), and the lower side of the sliding rod (2) is a planar structure.

5. The blank scraping device for insulator production according to claim 1, characterized in that: The support rod (9) is a square rod, and the connecting seat (10) is a vertically movable structure on the support rod (9).

6. The blank scraping device for insulator production according to claim 5, characterized in that: The connecting seat (10) is threaded with a second positioning bolt (11), and the front end of the second positioning bolt (11) is in contact with the support rod (9).

7. The blank scraping device for insulator production according to claim 1, characterized in that: The movable rod (14) is L-shaped, and the movable rod (14) forms an up-and-down moving structure at the end of the connecting rod (13), and the movable rod (14) is square.

8. A blank scraping device for insulator production according to claim 7, characterized in that: A third positioning bolt (15) is threaded through the connecting rod (13), and the front end of the third positioning bolt (15) is in contact with the movable rod (14).