Maintenance device for dry-method insulation board production
By designing a maintenance support and lifting mechanism, the insulation boards can be individually lifted and raised and lowered layer by layer, solving the problems of insufficient steam contact and uneven humidity caused by stacked storage, and improving the maintenance quality and efficiency of the insulation boards.
Patent Information
- Application Number
- CN202520210079.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-10
- Publication Date
- 2026-02-10
- Estimated Expiration
- 2035-02-10
AI Technical Summary
In the production of insulation boards, stacking and storing them can lead to insufficient steam contact and uneven humidity distribution, which affects the quality of the insulation boards.
The system employs a curing support, a steam generator, and a lifting mechanism to individually lift and raise the insulation panels layer by layer, ensuring that each insulation panel is evenly exposed to steam.
The design of the bracket and lifting mechanism solves the problem of uneven humidity distribution and improves the maintenance quality and efficiency of the insulation board.
Smart Images

Figure CN223890230U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of insulation board maintenance technology, and in particular to a maintenance device for dry insulation board production. Background Technology
[0002] In the production process of insulation boards, the curing process plays a crucial role, requiring strict maintenance of appropriate temperature and humidity. For example, Chinese utility model patent application number 202020950182.X discloses an autoclaving device for insulation board production that facilitates material loading. This device cures the insulation boards by placing them on a rack.
[0003] However, in practice, to maximize space utilization and place more insulation boards at once, these boards are often stacked. This stacking method makes it difficult for the inner insulation boards to effectively contact steam, leading to uneven humidity distribution and ultimately affecting the overall quality of the insulation boards.
[0004] Therefore, how to maximize the use of the interior space of the curing room while ensuring that the insulation board is cured evenly and effectively is an urgent problem to be solved. This utility model was developed under this circumstance. Utility Model Content
[0005] In view of the above situation and to overcome the defects of the prior art, this utility model provides a curing device for dry insulation board production to solve the above problems.
[0006] To achieve the above objectives, this utility model provides a curing device for dry-process insulation board production, comprising a curing chamber, a steam generator installed in the curing chamber, a curing support limited in the curing chamber, and a lifting mechanism disposed in the curing chamber.
[0007] The maintenance support includes a base, a slide rail fixed on the base, and an insulation board bracket slidably installed in the slide rail for supporting the insulation board.
[0008] The lifting mechanism includes a lifting structure vertically movable on the inner wall of the curing chamber, a horizontal telescopic structure connected to the lifting structure, and a plate connected to the horizontal telescopic structure.
[0009] The insulation board bracket is provided with an insertion port for inserting the insert plate.
[0010] Preferably, two limiting guide rails are fixed at the lower end of the interior of the curing chamber, and rollers are installed at the bottom of the curing bracket, with the rollers being tactilely connected to the limiting guide rails.
[0011] Preferably, the limiting guide rail is provided with a fixing structure for locking the maintenance bracket.
[0012] Preferably, the steam generating device includes a steam generator fixed outside the curing room and a steam distribution pipe installed inside the curing room and connected to the steam generator.
[0013] Preferably, the front and upper and lower ends of the curing chamber are fixed with transverse tracks, and two curing chamber sliding doors are slidably installed on both sides of the transverse tracks.
[0014] Preferably, the inner wall of the curing chamber is fixed with a shell, and the lifting structure is a chain lifting mechanism installed inside the shell.
[0015] Preferably, the lateral telescopic structure includes a mounting block and an electric telescopic cylinder. The housing is provided with a limiting movable groove. The mounting block is slidably connected to the limiting movable groove. The two ends of the electric telescopic cylinder are respectively fixed to the mounting block and the insert plate.
[0016] Preferably, the curing room is equipped with an exhaust fan.
[0017] Preferably, an electric heating plate is embedded and fixed in the inner wall of the curing chamber.
[0018] Compared with existing technologies, this invention has the following advantages: In existing technologies, the stacking of insulation boards during curing results in insufficient steam contact and uneven humidity distribution. This invention, through the innovative design of a curing support, a steam generator, and a lifting mechanism, achieves individual lifting and layer-by-layer raising and lowering of the insulation boards, ensuring that each board has uniform contact with steam, effectively solving the problem of uneven humidity distribution, and improving the curing quality and efficiency of the insulation boards. Attached Figure Description
[0019] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings:
[0020] Figure 1 This is a schematic diagram of the internal three-dimensional structure of this utility model.
[0021] Figure 2 This is a side view sectional structural diagram of the present invention.
[0022] Figure 3 This is a three-dimensional structural diagram of the present invention.
[0023] Figure 4 This is a frontal view of the internal structure of this utility model.
[0024] Figure 5 This is a schematic diagram of the insulation board bracket structure of this utility model.
[0025] In the diagram: 10. Curing chamber; 11. Horizontal track; 12. Curing chamber sliding door; 20. Steam generator; 21. Steam generator; 22. Steam distribution pipe; 30. Curing support; 31. Base; 32. Slide rail; 33. Insulation board bracket; 34. Insert; 35. Roller; 40. Lifting mechanism; 41. Lifting structure; 42. Horizontal telescopic structure; 421. Mounting block; 422. Electric telescopic cylinder; 43. Insert plate; 44. Shell; 45. Limiting movable groove; 50. Insulation board; 60. Limiting guide rail; 61. Fixing structure; 70. Exhaust fan; 80. Electric heating plate. Detailed Implementation
[0026] The following is in conjunction with the appendix Figure 1-5 The specific embodiments of this utility model will be described in further detail.
[0027] like Figure 1-5 As shown, this utility model discloses a curing device for dry-process insulation board production, including a curing chamber 10, a steam generator 20 installed in the curing chamber 10, a curing support 30 limited in the curing chamber 10, and a lifting mechanism 40 installed in the curing chamber 10. The steam generator 20 is used to generate steam to increase the air humidity in the curing chamber 10. The curing support 30 is used to place the insulation board 50. The lifting mechanism 40 is used to lift the insulation board 50 individually so that the insulation board 50 can come into full contact with the steam, thereby avoiding the problem of insufficient contact with the steam caused by the insulation boards 50 being stacked together.
[0028] Specifically, the maintenance support 30 includes a base 31, a slide rail 32 fixed on the base 31, and an insulation board bracket 33 slidably installed in the slide rail 32 to support the insulation board 50. Specifically, there are four slide rails 32, which are fixed at the four corners of the surface of the base 31. There are multiple insulation board brackets 33, each of which is used to support one insulation board 50.
[0029] The lifting mechanism 40 includes a lifting structure 41 vertically movable on the inner wall of the curing chamber 10, a horizontal telescopic structure 42 connected to the lifting structure 41, and an insert plate 43 connected to the horizontal telescopic structure 42. The insulation board bracket 33 is provided with an insertion slot 34 for inserting the insert plate 43. It can be understood that after the insulation board 50 is placed on the insulation board bracket 33, the horizontal telescopic structure 42 can drive the insert plate 43 to be inserted into the insertion slot 34 of the insulation board bracket 33. Then, under the action of the lifting structure 41, part of the insulation board bracket 33 can be moved upward. In this way, the insulation board 50 on the upper part of the insert plate 43 can be exposed on the lower surface, and the insulation board 50 on the lower part of the insert plate 43 can be exposed on the upper surface, so that it can be fully contacted with the steam. By lifting the insulation board bracket 33 layer by layer, the stacked insulation boards 50 can all be fully contacted with the steam.
[0030] To facilitate the limiting of the curing support 30, two limiting guide rails 60 are fixed at the lower end of the curing chamber 10. Rollers 35 are installed at the bottom of the curing support 30. The rollers 35 are in rolling connection with the limiting guide rails 60. When in use, the insulation boards 50 are first placed one by one on the insulation board bracket 33, and then the curing support 30 is pushed into the curing chamber 10 under the limiting of the limiting guide rails 60.
[0031] In some embodiments, the limiting guide rail 60 is provided with a fixing structure 61 for locking the maintenance bracket 30, and the fixing structure 61 may be a bolt.
[0032] In some embodiments, the steam generating device 20 includes a steam generator 21 fixed to the outside of the curing chamber 10 and a steam distribution pipe 22 arranged inside the curing chamber 10 and connected to the steam generator 21. The steam generator 21 is used to generate steam and is an existing device, so it will not be described in detail here. The steam distribution pipe 22 is evenly arranged on the inner wall of the curing chamber 10 to evenly introduce steam into the curing chamber 10.
[0033] In some embodiments, a transverse track 11 is fixed at the top and bottom of the front of the curing chamber 10, and two curing chamber sliding doors 12 are slidably installed on both sides of the transverse track 11.
[0034] like Figure 2 As shown, the inner wall of the curing chamber 10 is fixed with a housing 44, and the lifting structure 41 is a chain lifting mechanism installed inside the housing 44.
[0035] like Figure 2 As shown, the lateral telescopic structure 42 includes a mounting block 421 and an electric telescopic cylinder 422. The housing 44 is provided with a limiting movable groove 45. The mounting block 421 is slidably connected to the limiting movable groove 45. The two ends of the electric telescopic cylinder 422 are fixed to the mounting block 421 and the insert plate 43 respectively. In use, the chain lifting mechanism can drive the mounting block 421 to move up and down in the limiting movable groove 45. When the electric telescopic cylinder 422 extends, it can drive the insert plate 43 to be inserted into the insertion port 34 of the insulation board bracket 33.
[0036] In some embodiments, the curing chamber 10 is equipped with an exhaust fan 70.
[0037] In some embodiments, an electric heating plate 80 is embedded and fixed in the inner wall of the curing chamber 10 for heating the interior of the curing chamber 10.
[0038] In summary, this utility model provides a curing device for dry insulation board production. Through the innovative design of the curing support, steam generator and lifting mechanism, it realizes the individual lifting and layer-by-layer raising and lowering of the insulation board, ensuring that the steam can evenly contact each insulation board, thereby effectively solving the problem of uneven humidity distribution in traditional curing methods.
[0039] This is merely a preferred embodiment of the present invention and is not intended to limit the scope of the invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. A curing device for dry-process insulation board production, characterized in that, It includes a curing chamber (10), a steam generator (20) installed in the curing chamber (10), a curing support (30) limited in the curing chamber (10), and a lifting mechanism (40) provided in the curing chamber (10); The maintenance support (30) includes a base (31), a slide rail (32) fixed on the base (31), and an insulation board bracket (33) slidably installed in the slide rail (32) for supporting the insulation board (50); The lifting mechanism (40) includes a lifting structure (41) vertically movable on the inner wall of the curing chamber (10), a horizontal telescopic structure (42) connected to the lifting structure (41), and a plug plate (43) connected to the horizontal telescopic structure (42); The insulation board bracket (33) is provided with a socket (34) for inserting the insert plate (43).
2. The curing device for dry-process insulation board production according to claim 1, characterized in that, The lower interior of the curing chamber (10) is fixed with two limiting guide rails (60), and the bottom of the curing bracket (30) is equipped with rollers (35), which are tactilely connected to the limiting guide rails (60).
3. The curing device for dry-process insulation board production according to claim 2, characterized in that, The limiting guide rail (60) is provided with a fixing structure (61) for locking the maintenance bracket (30).
4. The curing device for dry-process insulation board production according to claim 1, characterized in that, The steam generating device (20) includes a steam generator (21) fixed outside the curing chamber (10) and a steam distribution pipe (22) installed inside the curing chamber (10) and connected to the steam generator (21).
5. A curing device for dry-process insulation board production according to claim 1, characterized in that, The front and upper and lower ends of the curing room (10) are fixed with a horizontal track (11), and two curing room sliding doors (12) are slidably installed on both sides of the horizontal track (11).
6. The curing device for dry-process insulation board production according to claim 1, characterized in that, The inner wall of the curing chamber (10) is fixed with a shell (44), and the lifting structure (41) is a chain lifting mechanism installed in the shell (44).
7. A curing device for dry-process insulation board production according to claim 6, characterized in that, The lateral telescopic structure (42) includes a mounting block (421) and an electric telescopic cylinder (422). The housing (44) is provided with a limiting movable groove (45). The mounting block (421) is slidably connected to the limiting movable groove (45). The two ends of the electric telescopic cylinder (422) are fixed to the mounting block (421) and the insert plate (43) respectively.
8. A curing device for dry-process insulation board production according to claim 1, characterized in that, The curing room (10) is equipped with an exhaust fan (70).
9. A curing device for dry-process insulation board production according to claim 1, characterized in that, An electric heating plate (80) is embedded and fixed in the inner wall of the curing chamber (10).
Citation Information
Patent Citations
Autoclaved curing device convenient for feeding and used for insulation board production
CN212578859U